Product presentation Strainer for protection of pumps

Transcription

1 Product presentation Strainer for protection of pumps

2 The Andritz Group Overview Company ANDRITZ AG, Graz, Austria (Group headquarters). More than 150 production and service sites worldwide. Key figures 2008 Order intake: 3,705 MEUR. Sales: 3,610 MEUR. Net income (incl. minority interests): 147 MEUR. Equity ratio: 18.7%. Employees: ~13,700 worldwide. Products and services Customized plants, process technologies, and services for the hydropower, pulp and paper, metals, and other industries (solid/liquid separation, feed and biofuel). 2 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

3 Company Profile A world market leader in most business areas 33% of Group sales. 37% of Group sales. 16% of Group sales. 10% of Group sales. 4% of Group sales. Electromechanical equipment and services for hydropower stations in particular, turbines, hydropower generators, and turbo generators; pumps. Plants and services for the production of all types of pulp (chemical, mechanical, recycled fiber pulps), paper, board, tissue, and Medium Density Fiberboard (MDF); biomass boilers for power generation. Production and finishing lines for metallic strip, especially for carbon and stainless steel. Plants, equipment, and services for solid/liquid separation for municipalities and industries (e. g. mining, chemical and petrochemical industries, food industry). Plants, equipment, and services for the production of animal feed and biomass pellets, especially wood pellets. The Hydro Power and Rolling Mills and Strip Processing Lines business areas were renamed ANDRITZ HYDRO and ANDRITZ METALS as of January 1, Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

4 Strengthening of the market position Growth through organic expansion and acquisitions HYDRO 2006 VA TECH HYDRO (Siemens) 2007 Tigép 2008 GE Hydro business 2008 GEHI (JV) PULP & PAPER 1990 Sprout-Bauer 1992 Durametal 1994 Kone Wood 1998 Kvaerner Hymac 1999 Winberg 2000 Ahlstrom Machinery 2000 Lamb Baling Line 2000 Voith Andritz Tissue LLC (JV) 2002 ABB Drying 2003 IDEAS Simulation 2003 Acutest Oy 2003 Fiedler 2004 EMS (JV) 2005 Cybermetrics 2005 Universal Dynamics Group 2006 Küsters 2006 Pilão 2007 Bachofen + Meier 2007 Sindus 2008 Kufferath METALS 1997 Sundwig 1998 Thermtec 2000 Kohler 2002 SELAS SAS Furnace Div Kaiser 2005 Lynson 2008 Maerz ENVIRONMENT & PROCESS 1992 TCW Engineering 1996 Guinard SYS 2004 Bird Machine 2004 NETZSCH Filtration 2004 Fluid Bed Systems of VA TECH WABAG 2005 Lenser Filtration 2006 CONTEC Decanter FEED & BIOFUEL 1995 Jesma-Matador 2000 UMT 2005 Chemes Strojarne Compound Annual Growth Rate (CAGR) of Group Sales : +17% 3,610 3,283 2,710 1,744 1,481 1,319 1,225 1, Sales of the ANDRITZ GROUP (MEUR) CAGR : +17% p. a. (thereof +11% p. a. organic growth) The Hydro Power and Rolling Mills and Strip Processing Lines business areas were renamed ANDRITZ HYDRO and ANDRITZ METALS as of January 1, Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

5 2008 results at a glance Solid development despite difficult environment Key figures of the ANDRITZ GROUP MEUR (according to IFRS) * +/- Order intake 3, , % Order backlog (as of end of period) 4, , % Sales 3, , % EBITDA % EBITA % Earnings Before Interest and Taxes (EBIT) % Financial result Earnings Before Taxes (EBT) % Net income (incl. minority interests) % Cash flow from operating activities % Capital expenditure % Employees (as of end of period) 13,707 12, % EBITDA margin (%) EBITA margin (%) EBIT margin (%) * restated 5 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

6 Andritz Group: structure Andritz Group Pulp & Paper Rolling Mills and Strip Processing Lines Environment & Process Technologies Feed Technology Hydraulic Machines CAPITAL SERVICE Wood Processing Fiberline Pulp Drying Systems Recovery Mech. Pulping Systems Fiber Prep. Systems Paper Mill Services Pulp Mill Services Chemical Systems Tissue, Paper & Borad Press & Calander Tech. Engineered Wear Products Regional Services Divisions Andritz Fiedler Screen Baskets & Rotors, Perforated Components 6 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

7 Andritz group world map 7 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

8 Andritz Fiedler history Fiedler was founded in 1889 as a company for punched plates, mainly used in agriculture, breweries and mills for feed and food industry for general plant production and engineering. Fiedler specialized in producing perforated materials as drilled and milled components for pulp and paper-, food- and other industries. This led the company to a leadership position worldwide. In the 90ies Fiedler developed different screen basket and rotor types, respectively complete screens for pulp and paper industry. Strainers for power plants, plant engineering and pump manufacturers. In September 2003 the acquisition of Fiedler by Andritz (a former customer) was completed. 8 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

9 Andritz Fiedler Company details Andritz Fiedler GmbH Weidener Strasse 9, Regensburg, Germany Affiliated companies Andritz Fiedler S.A.S., Châtellerault, France Company structure Family owned company till September 2003 Today: 100 % Andritz AG, Graz, Austria Employees Approx. 260 (2008, Andritz Fiedler) Regensburg Châtellerault Graz 9 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

10 Andritz Fiedler Company details Business area Perforating Technology (PerfTec) Products for many different industries, world-wide activities Business area Pulp & Paper Products and services for the paper and pulp industry, as well as for worldwide OEM (original equipment manufacturers) Andritz Fiedler Turnover 2008: 45,9 mio. 2007: 46,3 mio. 2006: 37.4 mio. 2005: 32.5 mio. 2004: 31.9 mio. 10 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

11 Andritz Fiedler Extract of the product portfolio Screen baskets for pulp and paper 11 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

12 Andritz Fiedler Extract of the product portfolio Screen baskets for pulp and paper Screw press baskets for dewatering 12 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

13 Andritz Fiedler Extract of the product portfolio Screen baskets for pulp and paper Screw press baskets for dewatering Screens for strainers Protection of pumps, valves 13 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

14 Andritz Fiedler Extract of the product portfolio Screen baskets for pulp and paper Screw press baskets for dewatering Screens for strainers Protection of pumps, valves Strainers for hot steam 14 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

15 Andritz Fiedler Extract of the product portfolio Screen baskets for pulp and paper Screw press baskets for dewatering Screens for strainers Protection of pumps, valves Strainers for hot steam Cap Screens 15 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

16 Andritz Fiedler Extract of the product portfolio Screen baskets for pulp and paper Screw press baskets for dewatering Screens for strainers Protection of pumps, valves Strainers for hot steam Cap Screens Filter type HE with housing HE = High Efficiency 16 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

17 Andritz Fiedler Extract of the product portfolio Screen baskets for pulp and paper Screw press baskets for dewatering Screens for strainers Protection of pumps, valves Strainers for hot steam Cap Screens Filter type HE with housing Protection of turbines 17 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

18 Andritz Fiedler Extract of the product portfolio Screen baskets for pulp and paper Screw press baskets for dewatering Screens for strainers Screen inserts for diffusers 18 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

19 Andritz Fiedler Extract of the product portfolio Screen baskets for pulp and paper Screw press baskets for dewatering Screens for strainers Screen inserts for diffusers Perforated screens for gas absorber reactors 19 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

20 Andritz Fiedler Extract of the product portfolio Screen baskets for pulp and paper Screw press baskets for dewatering Screens for strainers Screen inserts for diffusers Perforated screens for gas absorber reactors Perforated beds for fluid bed dryers 20 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

21 Andritz Fiedler Extract of the product portfolio Screen baskets for pulp and paper Screw press baskets for dewatering Screens for strainers Screen inserts for diffusers Perforated screens for gas absorber reactors Perforated beds for fluid bed dryers Wear resistant screen baskets for dewatering centrifuges 21 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

22 Overview strainers Most common types Cap Screen Y-Strainer T-Strainer Ecksieb Basket-Strainer Common Type Basket-Strainer Type - HE Design single cone/ double cone in straight pipe segment screen insert in casted housing (generally used for valves) screen insert in specially designed angled pipe element (bow) as housing screen insert in specially designed housing most eco-nomic screen insert in special-ly designed housing Installation Details limited space solution horizontal or vertical limited space solution limited possibilities for installation placed in a bow of a pipe system limited possibilities for installation limited space solution horizontal or vertical Pressure drop in clean condition low high fair fair very low Pollutant characteristics only to be used as police screen for less polluted medium only to be used as police screen for less polluted medium can be used for more polluted medium can be used for less polluted medium can be used for high polluted medium 22 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

23 Cap screens Two configurations of cap screens Single cap screen Double cap screen 23 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

24 Cap screens Technical details Single cap screen 24 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

25 Cap screens Technical details Double cap screen 25 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

26 Cap screens Characteristics Single or Double cone, depending on requirements Construction drilled or punched, with or without layer of wire cloth Flow direction inside-to-outside and opposite direction possible Design depending on installation direction (horizontal / vertical) Simple pipe segment as housing 26 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

27 Perforating technology Punching Cheap solution Limited plate thickness Limited open area / number of holes Different hole shapes (round / oblong) Micro cracks in the material due to punching process Drilling High technical solution Higher stability due to increased plate thickness Maximum open area/ number of holes Variety of possible hole profiles (cylindrical, countersunk) punch entrance side cutting burr cutting burr punching burr micro cracks 27 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

28 Influence of constructive parameters on Pressure loss The factors which influence the pressure loss of screen inserts Open area (number of holes respectively relation AO/A pipe ) Deflection of throughput / bend loss Direction of inflow Influence of contamination of screen / screen pollutant characteristics Form / Type of screen (cylinder, cone single / double, plate, bag) Hole profile / hole shape 28 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

29 Influence of velocity on the pressure loss of a cap screen p ~ v 2 (v: velocity) 29 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

30 Filter Type T 30 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

31 Filter Type T Characteristics Cylinder or single cone as screen insert, depending on requirements Construction drilled or punched, with or without layer of wire cloth Flow direction mostly inside-to-outside Installation direction mostly horizontal Specially designed angled pipe element (bow) as housing with maintenance lid for screen insert 31 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

32 Filter Type HE (High Efficiency) 32 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

33 Filter Type HE Characteristics Most economic screen insert: low pressure loss even when screen is polluted optimized bag shape of screen insert (high screening qualities despite small size) Construction/Design: wire cloth and/or punched Flow direction mostly inside-to-outside Installation direction horizontal or vertical Specially designed housing with maintenance lid for screen insert and connections for measurement of pressure drop 33 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

34 Comparing costs of filter types Comparison of purchase costs including housing, operating costs (clean/dirty), maintenance costs cap screens strainer type Y strainer type T basket strainer common type basket strainer type HE purchase costs operating costs screen clean operating costs screen dirty cleaning/maintenance energy costs operating costs 34 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

35 Comparing cleaning intervals machine shut down, loss of production, maintenance costs cleaning interval: cap screens > > twice strainer type Y strainer type T twice < < twice At constant pollutant quantities and maximum pressure drop ( p max) the various filter types have different cleaning intervals basket strainer common type 2-3 times basket strainer type HE once 35 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

36 Advantages / Disadvantages at a glance Cap Screen/ Double Cap Screen Y-Strainer T-Strainer / Ecksiebe Basket-Strainer Common Type Basket-Strainer Type - HE Pollutant characteristics only to be used as police screen for less polluted medium only to be used as police screen for less polluted medium can be used for more polluted medium can be used for less polluted medium can be used for high polluted medium Advantages cheapest screening solution placed directly into pipe cheap screening solution due to cast housing, usually used for valves quick and easy cleaning / replacing of screen insert replacing of screen insert without draining of pipe lowest pressure loss even if polluted quick and easy cleaning / replacing of screen insert (without draining of pipe) Disadvantages demonting of pipe for cleaning of cap screen causes higher pressure loss due to construction high pressure loss especially when polluted unfavorable cleaning and replacing of screen insert more expensive compared to cap screen causes higher pressure loss due to construction high pressure loss, especially when polluted high maintenance cost due to short cleaning intervals most valuable solution 36 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

37 Checklist for Strainers Screen Type (start-up screen, permanent screen, cap screen, T-strainer, etc.) Dimensions of pipe (diameter DN, pressure level PN, wall thickness) Limitations in length Orientation of installation (horizontally / vertically / T-strainer) Medium to be filtered (gas, water, steam, other) Operating parameters (throughput, density, temperature, pressure) Fineness (Perforation, wire cloth, etc.) Pollutant quantities / Cleaning method (if relevant) Pressure loss (if relevant) Material (if relevant) 37 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

38 Reference list for strainers KSB (Cap screens, Filter Type HE for protection of pumps) Steinmüller (Cap screens for protection of pumps) Alstom (Cap screens, Filter Type HE for protection of pumps) Shell Engineering (Cap screens for protection of pumps) Babcock Power (Screens for protection of turbines) E.ON Engineering (Screens for protection of turbines) RWE (Screens for protection of turbines) YUEYANG SINOPEC and SHELL COAL Gasification Co. LTD. (Cap screens for protection of pumps) Hitachi Power Europe (T-Strainer, Filter Type HE for protection of pumps) STEAG (T-Strainer, Filter Type HE for protection of pumps) 38 Individual footer (e.g. title of presentation, date, name of presenter): Arial 9 pt, gray, align center, max. 1 line

39 Product presentation Strainer for protection of pumps