SAT402 FINE WIRE STAPLER

Transcription

1 SAT402 FINE WIRE STAPLER OWNER S MANUAL FOR YOUR SAFETY PLEASE READ THESE INSTRUCTIONS CAREFULLY AND RETAIN THEM FOR FUTURE USE.

2 SPECIFICATION TOOL MODEL SAT402 TOOL LENGTH 215 MM TOOL HEIGHT 165 MM TOOL WIDTH 50 MM TOOL WEIGHT 0.85 KG MAXIMUM OPERATING PRESSURE 110 PSI RECOMMENDED OPERATING PRESSURE PSI MAGAZINE CAPACITY 100 PCS FASTNER GAUGE 20 GAUGE FINE WIRE STAPLES FASTNER LENGTHS (MM) 6-16 FASTNER LENGTHS (IN.) 1/4-5/8 SAFETY GUIDELINES DANGER WARNING NOTE Indicates an immediately hazardous situation which if not avoided will result in death or serious injury. Indicates a potentially hazardous situation which if not avoided could result in death or serious injury. Alerts the operator to useful information. Please read and fully understand the manual for information relating to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. PAGE 2

3 SAFETY INSTRUCTIONS 1. Read and understand tool labels and manual. Failure to follow warnings could result in DEATH or SERIOUS INJURY. 2. Operator and others in work area MUST wear safety glasses. 3. Keep fingers AWAY from trigger when not driving fasteners to avoid accidental firing. 4. Never point tool at any part of your body or others. 5. Never use oxygen or other bottled gasses. Explosion and serious personal injury could result. 6. Wear ear protection to safe-guard against possible hearing loss. 7. Use clean, dry, regulated, compressed air at 75 to 100 PSI. 8. Only use air hose that is rated for a maximum working pressure of at least 150 PSI or 150% of the maximum system pressure, which ever is greater. 9. Disconnect tool from air supply hose before performing tool maintenance, clearing a jammed fastener, leaving work area, moving tool to another location or handing the tool to another person. 10. Never use tool if safety, trigger or springs are inoperable, missing or damaged. Do not alter or remove safety, trigger or springs. Make daily inspections for free movement of trigger and safety mechanism. 11. Connect tool to air supply before loading fasteners to prevent a fastener from being fired during connection. 12. Operator and bystanders to wear helmets to safeguard against injuries. 13. Do not load fasteners with trigger or safety depressed to prevent unintentional firing of a fastener. 14. Do not drive fasteners close to the edge of the work-piece. The work-piece is likely to split allowing the fasteners to fly free or ricochet. 15. Fire fasteners into work-piece only - never into materials too hard to penetrate. Do not drive fasteners on top of other fasteners, or with the tool at too steep an angle; the fasteners can ricochet causing personal injury. 16. Always carry a fastener-driving tool using only the handgrip and never with the trigger actuated. Never carry the tool by the hose or pull the hose to move the tool. PAGE 3

4 SAFETY MECHANISM OPERATING A CONTACT TRIP SAFETY TOOL The operator requires finger to be off the trigger and the work contact element (WCE) of the tool to be placed on the work-piece. The work contact element (WCE) is then depressed against the work-piece and the trigger is pulled to drive a fastener. The trigger is released after each fastener is driven. Move the tool to next location and repeat the above procedure. WARNING CHECK AND REPLACE ANY DAMAGED OR WORN COMPONENTS. SAFETY WARN- ING LABELS ON THE TOOL MUST ALSO BE REPLACED IF THEY ARE NOT LEGIBLE. CHECKING A CONTACT TRIP SAFETY TOOL Disconnect the air supply from the tool. Empty the magazine. Make sure the trigger and the safety move up and down without sticking. Connect the air supply to the tool. Depress the safety tip against the work-piece without pulling the trigger. The tool must not cycle. Never use the tool if a cycle occurs. Hold the tool clear of the work-piece. The WCE should return to its original down position. Pull the trigger. The tool must not cycle. Never use the tool if a cycle occurs. PAGE 4

5 LOADING THE TOOL Connect the air hose. Depress the magazine latch. Pull back on the magazine cover. Insert a stick of fasteners into the magazine. Make sure the pointed ends of the fasteners are loaded with the points downward. Also make sure fasteners are not dirty or damaged. Push the magazine cover forward until the latch catches. OPERATING THE TOOL Add a few drops of tool oil Attach a high flow quick connector fitting to the tool. Empty the magazine. Regulate the air pressure to obtain air pressure within the working pressure range at the tool. Load fasteners into your tool following the instructions in this manual. Test for proper fastener penetration by driving nails into a sample piece of wood. If the fasteners do not achieve the desired penetration, adjust the air pressure to a higher setting until the desired penetration is achieved. If you are using a tool with a depth control device, turn the thumb wheel to achieve the desired penetration. PAGE 5

6 LUBRICATING THE TOOL Disconnect the air supply from the tool before lubricating. Add a few drops of tool oil into the inlet. Turn the tool so the inlet is facing up and put one drop of high speed spindle oil into the air inlet. Never use detergent oil or additives. Operate the tool briefly after adding oil. Wipe off excessive oil at the exhaust. Excessive oil will damage O-rings in the tool. If an in-line oiler is used manual lubrication through the air inlet is not required on a daily basis. Many air tool users find it convenient to use an oiler to help provide oil circulation through the tool and increase the efficiency and useful life of the tool. Check oil level in the oiler daily. Many air tool users find it convenient to use a filter to remove liquid and impurities which can rust or wear internal parts of the tool. A filter also increase the efficiency and lifespan of the tool. The filter must be checked on a daily basis and if necessary drained. CORRECT CONNECTION OF THE TOOL PAGE 6

7 CLEARING A JAM FROM THE TOOL FASTENER JAMMED IN FASTENER DISCHARGE AREA: Disconnect air tool from air hose. Open the nozzle part, grab jammed fastener with pliers and remove. FASTENER JAM INSIDE MAGAZINE: Disconnect air tool from air hose. Pull back on the magazine cover. Open the nozzle part and remove jammed fastener. Push the magazine cover forward until the latch catches. CLEANING THE TOOL WARNING DANGER Disconnect tool before cleaning and inspection. Correct all problems before placing the tool back in use. NEVER USE PETROL OR OTHER FLAMMABLE LIQUIDS TO CLEAN THE TOOL. VAPORS IN THE TOOL WILL IGNITE AND CAUSE THE TOOL TO EXPLODE AND RESULT IN DEATH OR SERIOUS PERSONAL INJURY. Remove tar build up with kerosene #2 fuel oil or fuel. Dry off tool completely before use. DO NOT SOAK tool with cleaning solutions or damage may occur. PAGE 7

8 PARTS DIAGRAM PAGE 8

9 PARTS LIST PAGE 9

10 TROUBLESHOOTING SERVICE AND REPAIRS All quality tools will eventually require servicing or replacement of parts due to wear from normal use. These operations should ONLY be performed by a licensed professional technician. Never try to repair the tool by yourself. WARNING Disconnect tool from air supply before performing any service procedure. SYMPTOM PROBLEM SOLUTION Air leak near top of tool or in trigger area. Tool does nothing or operates sluggishly. Air leak near bottom of tool. Tool jams frequently. Loose screws. Worn or damaged o-rings or seals. Inadequate air supply. Inadequate lubrication. Worn or damaged O-rings or seals. Loose screws. Worn or damaged O-rings or bumper. Incorrect fasteners. Damaged fasteners. Magazine or nose screw loose. Magazine is dirty. Driver is worn or damaged. Tighten screws. Install overhaul kit. Verify screws. Install overhaul kit. Tighten screws. Install overhaul kit. Verify fasteners of correct size. Replace fasteners. Tighten screws. Clean screws. Install Driver maintenance kit. Other Contact SGS Engineering. PAGE 10

11 EC Declaration of Conformity SGS Engineering (UK) Ltd West Side Park Raynesway Derby, DE21 7AZ This is an important document and should be retained MANUFACTURER S NAME: SGS Engineering (UK) Ltd TYPE OF EQUIPMENT: AIR TOOL - BRAD NAIL GUN PART NUMBER: SAT402 APPLICATION OF EC COUNCIL DIRECTIVES / STANDARD: 2006/42/EC Machinery Directive BS EN : A1:2008 Mobile or movable jacks and associated lifting equipment I, the undersigned, hereby declare that the equipment specified above conforms to the above European Communities Directive(s) and Standard(s). PLACE: DATE: Derby, UK 14th JULY 2017 (Signature) Robert Wyatt Company Secretary