Metal Garden Shed. Foundation Kit. Instructions for Assembly Size 8 x 6 USP US POLYMERS INC. PART 1 8 x 6 Foundation Assembly Instruction

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1 A L L P U R P O S E M E T A L S T O R A G E S H E D S TM A Product of USP US POLYMERS INC Metal Garden Shed Foundation Kit Instructions for Assembly Size 8 x 6 PART 1 8 x 6 Foundation Assembly Instruction PART 2 8 x 6 Foundation With One Extension Assembly Instruction TOOLS YOU WILL NEED Cordless Drill - Philips Head Hand Gloves Eye Protector

2 1. Assemble the channel (FC1B) & (FC2B) together using () screws. Make 2 sets. FC2B Parts List Note: Check all parts prior to installation. CODE DESCRIPTION FC1B FC1B FOUNDATION U CHANNEL 2 FC2B FOUNDATION U CHANNEL 2 FC3B FOUNDATION U CHANNEL 2 FC4B FOUNDATION U CHANNEL 4 FOUNDATION U CHANNEL 6 FCC FOUNDATION U CHANNEL 4 U CHANNEL ACCESSORIES CODE DESCRIPTION QTY DIA. 4.2 x 16mm. (5/32 x 5/8 ) SHEET METAL SCREW Make a frame with the sub assemblies as shown below. Note Make sure while assembling, the channel position should be as shown. FC1B FC3B FC2B FC2B FRONT SIDE FC3B FC1B Channel Position 1

3 3. Fix the channel (FCC) to all the four corners to make a perfect frame. See Fig. FCC FCC FCC FCC 4. Fix the channel (FC4B) into the main frame as shown. See Fig. Note Make sure while assembling, the channel position should be as shown. FC4B FC4B FC4B FC4B 2

4 5. Fix the channel () into the frame with screws as shown. See Fig. 6. Assemble base bar back left () and base bar back right () with four () screws. See fig. 1 & 2. Fig.1 Fig.2 3

5 7. Place the base bar assembly on top of the foundation. Use () screws to fix the assembly to foundation. Back 8. Insert the base bar side () into () & () secure with two () screws on both sides. See blowup. Step 1 Fig.1 Step 2 Fig.2 4

6 9. Line up the holes with foundation and secure with () screws. 10. Place the base bar () on top of () on both sides. Secure with () screw to () on both corners. See fig. 1 & 2. Fig.1 5 Fig.2

7 11. Secure the base () to the foundation with () screws. 12. Place the entrance taper channel (ECB) on top of the (). Secure with () screws to the foundation. See fig. 1 & 2. ECB ECB Fig.1 Fig.2 6

8 13a. After completing the assembly of base bar place exterior grade CDX 3/4 (19mm) plywood inside the foundation. See fig. OR 13b. After completing the assembly of the base bar fill the concrete upto the foundation top surface. 971 mm 1558 mm 490 mm 971 mm 7

9 PART 2 : 8 x 6 Foundation With One Extension Assembly Parts List Note: Check all parts prior to installation. CODE DESCRIPTION EFC1 FOUNDATION U CHANNEL 2 EFC2 FOUNDATION U CHANNEL 4 FOUNDATION U CHANNEL 3 ACCESSORIES U CHANNEL CODE DESCRIPTION QTY DIA. 4.2 x 16mm. (5/32 x 5/8 ) SHEET METAL SCREW Assemble the channel (FC1B) & (FC2B) together using () screws. Make 2 sets. FC2B 2. Assemble the channel (FC3B) and extension channel (EFC1) with () screws. FC1B EFC1 FC3B 8

10 3. Assemble the channel (FC3B) and extension channel (EFC1) with () screws. EFC1 FC3B 4. Assemble the channel (FC4B) and extension channel (EFC2) with () screws. Make 2 sets. EFC2 FC4B 9

11 5. Assemble the channel (FC4B) and extension channel (EFC2) with () screws. Make 2 sets. EFC2 FC4B 6. Make a frame with sub assemblies as shown. Use () screws. Note Make sure while assembling, the channel position should be as shown. EFC1 FC1B FC3B FC2B FC2B EFC1 Front FC1B FC3B CHANNEL POSITION 10

12 7. Fix the channel (FCC) to all the four corners to make a perfect frame. Use () screws. FCC FCC FCC FCC 8. Fix the channel sub assembly (FC4B) & (EFC2) into the main frame as shown. Note Make sure while assembling, the channel position should be as shown. EFC2 FC4B EFC2 FC4B 11 CHANNEL POSITION

13 9. Fix the channel () into the frame as shown. Use () screws. Note Make sure while assembling, the channel position should be as shown. CHANNEL POSITION 10. Assemble base bar back left () and base bar back right () with four () screws. See fig. 1 & 2. Fig.1 Fig.2 12

14 11. Assemble the base bar side () & extension (EB) with () screws. EB EB EB 12. Assemble the base bar side () & extension (EB) with () screws. EB EB EB 13

15 13. Place the base bar assembly on top of the foundation. Use () screws to fix the assembly to foundation. 14. Insert the base bar side extension (EB) into the back base bar (). Secure with two () screws. Insert the base bar side extension (EB) into the back base extension (). Secure with two () screws. 1 EB Fig.1 EB EB 2 EB EB Fig.2 EB 14

16 15. Line up the holes with foundation and secure with () screws. EB EB 16. Place the base bar () on top of () on both sides. Secure with () screw to () on both corners. See fig. 1 & 2. Fig.1 15 Fig.2

17 17. Secure the base () to the foundation with () screws. 18. Place the entrance taper channel (ECB) on top of the (). Secure with () screws to the foundation. See fig. 1 & 2. ECB Fig.1 ECB 16 Fig.2

18 19. After completing the assembly of base bar place exterior grade CDX 3/4 (19mm) plywood inside the foundation. See fig. OR 19a. After completing the assembly of the base bar fill the concrete upto the foundation top surface. 971 mm 2158 mm 490 mm 971 mm 17

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