CompactLoader Dynamic perfection
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- Audra Lucas
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1 Dynamic perfection Double or single gripper arrangement Workpiece changeover time under 3 s Space requirement less than 6 m² No tools required for set up / set up less than 180 s Semiautomatic intuitive program teaching Comfortable accessibility true the Automation to the machine Dry parts, clean work place-> Clean Factory Optimal integrated Conveyor System or Stacker Cell User-friendly and smart engineered Low maintenance cost Durable and dependable Swiss Quality Copyright 2017 KOENIG Automation AG CH-8633 Zürich-Wolfhausen 1/12
2 Automation x160 HV 2x260 1x450 Ø mm Ø mm Ø mm length mm length mm length mm max. weight of workpiece 2x4 kg max. weight of workpiece 2x20 kg max. weight of workpiece 1x40 kg Workpiece changeover time 4.5 s Workpiece changeover time 3.5 s Workpiece changeover time 6 s Conveyor System Conveyor System 260S-3.2 Conveyor System 450S-4.2 Stacker cell workpiece Ø mm workpiece Ø mm worrkpiece Ø 450 mm Container 400x600 mm workpiece length mm workpiece length mm workpiece length mm height of stack 1350 mm workpiece weight 12 kg workpiece weight 25 kg workpiece weight 40 kg weight of container 40 kg Variational workpiece geometry available KOENIG conveyor systems are expandable, Integration of third-party conveyor systems available Copyright 2017 KOENIG Automation AG CH-8633 Zürich-Wolfhausen 2/12
3 Options application - specific 2x90 2x260 / 2x160HV 1x NOK/SPC Station 1/1 1 NOK/1 SPC Workpiece Centrifuge station Centrifuge station Adapter extension To Centrifuge station Workpiece recognition Optical position recognition Stopping station stacking Workpiece stacking Basic installation RFID 2 RFID Reader Malfunction light system Copyright 2017 KOENIG Automation AG CH-8633 Zürich-Wolfhausen 3/12
4 Equipment - specific Basis finger set 090 Workpiece Ø 1-90mm 2x90 2x260 / 2x160HV 1x Basis finger set 160 Workpiece Ø 1-160mm Basis finger set 260 Workpiece Ø 1-260mm Basis finger set 450 Workpiece Ø 1-450mm Copyright 2017 KOENIG Automation AG CH-8633 Zürich-Wolfhausen 4/12
5 Equipment - specific Pallet 100 Workpiece adapter Quick changeover system Pallet 135 Workpiece adapter Quick changeover system Pallet 150S Workpiece adapter Quick changeover system Available workpiece schema Workpiece max. length / mm Workpiece Max. Ø / mm Workpiece Max. weight / Kg Quatntity of workpiece s BS260 Quantity of workpieces BS260S Quantity of workpieces BS450S All pallets are customizable to the customer specifications Workpiece plate 090 Workpiece up to Ø 90mm Workpiece plate 170 Workpiece up to Ø 170mm Workpiece plate 260 Workpiece up to Ø 260mm 2x90 2x260 1x450 Copyright 2017 KOENIG Automation AG CH-8633 Zürich-Wolfhausen 5/12
6 Tooling workpiece - specific 2x90 2x260 / 2x160HV 1x Gripper jaw Gripper jaw Gripper jaw Gripper jaw Workpiece spigot/bushing <D60/L Werkstückzapfen/Aufnahme <D90/L Workpiece spigot/bushing <D120/L Workpiece spigot/bushing <D60/L Workpiece spigot/bushing <D90/L Workpiece spigot/bushing <D120/L200 D L Copyright 2017 KOENIG Automation AG CH-8633 Zürich-Wolfhausen 6/12
7 Tooling workpiece - specific Pallet 063 Workpiece spigot integrated Available workpiece schema Workpiece max. length / mm Workpiece max. Ø / mm Workpiece max. weight/ Kg Quantity of workpieces BS260 Quantity of workpieces BS260S Quantity of workpieces BS450S Socket centrifuge <D110mm 2x90 2x260 / 2x160HV 1x Centering tip D V Centering tip D V Centering tip D V Contour template Workpiece recognition x Copyright 2017 KOENIG Automation AG CH-8633 Zürich-Wolfhausen 7/12
8 Overview Z-Axis drive Y-Axis drive C-Axis drive Gripper Centrifuge station (optional) Conveyor system Base plate Oil collection pan Distribution box NOK/SPC Station (optional) Pneumatic regulation system Electrical enclosure Valve block Central lubrication system Copyright 2017 KOENIG Automation AG CH-8633 Zürich-Wolfhausen 8/12
9 Layout 2x Standard scope of supply Loader: Workpiece magazine : Vertical axis Z: Horizontal axis Y: Rotation axis C: Color concept: Interface: Shipment: Electrical enclosure, cladding, oil collection pan, leveling supports Integrated KOENIG conveyor system or stacker cell foreign conveyor system integrable Guide rails, spherical spindle, synchronous motor Guide rails, gear belt, planetary gear, synchronous motor Planetary gear, synchronous motor, swivel arm with double gripper, without basis finger set Cladding with RAL9010, blue galvanized support frames ProfiNet with ProfiSafe communication Built on a sturdy foundation support, optimized for an high-cube container Copyright 2017 KOENIG Automation AG CH-8633 Zürich-Wolfhausen 9/12
10 Standard equipment Central processing unit: Siemens ET200SP Periphery controlling device: Siemens ET200SP Distribution box for field service: Murrelektronik MVK ProfiNet Control panel: Siemens - Mobile Panels 2nd Generation Driver amplifier: Siemens Sinamics S120 Synchronous - motors: Siemens 1FK7 Asynchronous- motors: Siemens Door security: Euchner Parallel gripper: Schunk PGNplus with KOENIG measuring sys. Central lubrication system: SKF Oil return pump: Brinkmann Single wire identification in enclosure: Phoenix Contact Energy chain: IGUS Pneumatic equipment: Festo Sensor technology and sensor cable: Ifm Copyright 2017 KOENIG Automation AG CH-8633 Zürich-Wolfhausen 10/12
11 Organized Copyright 2017 KOENIG Automation AG CH-8633 Zürich-Wolfhausen 11/12
12 Company Technology is our passion KOENIG Automation AG was founded in 1994 in the Zurich highlands. We develop, manufacture, and distribute automation solutions for a variety of applications. Loaders and conveyors for the automation of production machines are our core business. We supply high-quality, innovative products. These are designed for use in harsh industrial environments in multiple-shift operation. Our customers include renowned engineering companies and numerous automobile manufacturers, as well as their suppliers. Several hundred KOENIG automations are operating reliably around the globe, with a large share currently in Asia. Our guiding principle: Einfachheit ist die höchste Stufe der Vollendung Simplicity is the ultimate perfection 简洁是极致的完美 Leonardo da Vinci Klingelnberg EN.docx Copyright 2017 KOENIG Automation AG CH-8633 Zürich-Wolfhausen 12/12
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