Egger Compact Laminate Collection A durable and design focused solution for interiors.

Transcription

1 Egger Compact Laminate Collection A durable and design focused solution for interiors.

2 CONTENTS 03 EGGER Compact Laminate 14 Product overview 16 Textures 18 Uni colours 18 Neutral uni colours 21 Natural uni colours 22 Intensive uni colours 24 Woodgrain reproductions 24 Classic & modern 30 Artwood 31 Authentic 34 Exotic 36 Material reproductions 36 Stone & mineral 37 Textile & leather 38 Used Look 39 Metal 40 Texture meets colour 41 Processing instructions 41 Storage 42 Processing 44 Fabrication 48 Application 59 Technical data 60 Cleaning & maintenance 60 Waste treatment 61 Service 62 Availability guide Full product overview

3 EGGER Compact Laminate EGGER COMPACT LAMINATE: ELEGANT AND ROBUST The appeal of Egger Compact Laminate is not just down to the attractive designs and textures. Its durability and moisture resistance open up a new range of interior design opportunities. Compact Laminate is particularly suitable for interior applications subjected to high stress, as well as areas where there may be an extra requirement for hygiene standards, such as in restaurants, or hospitals. It is also used in wet areas, such as in bathrooms, sanitary facilities, and changing rooms. It is the combination of durability and sleek design that makes Compact Laminate so interesting for a variety of solutions within the commercial interiors market. Characteristics Sleek and elegant design Hard-wearing and impact resistant surface No edge or surface finish required Homogeneous material for precise processing Very high stability Moisture resistant Hygienic and easy to maintain Resistant to common cleaning products and chemicals 3

4 4 EGGER Compact Laminate HIGH PERFORMANCE WITH DESIGN FLEXIBILITY As well as being easy to clean and maintain, compact laminate has long term durability and robustness making it the go to product for many design projects. EGGER Compact Laminate is ideal for wet areas or high stress areas such as tables, worktops, wall panelling, changing rooms and partitions. This product will help you bring unique designs into rooms where it was not possible before. talsee.ch

5 EGGER Compact Laminate 5 USE FRENCH IMAGE W1000 Premium White, U337 Fuchsia

6 6 EGGER Compact Laminate The surface of EGGER Compact Laminate can be routered to create tailored designs. F425 ST10 Beige Linen

7 EGGER Compact Laminate DESIGNED TO THE CORE The homogeneous core of EGGER Compact Laminate is ideally suited to precision processing, opening up the possibilities for bespoke design. The board can be milled, routered, grooved as well as drilled - there are few limits. Any part of the board can be milled or routered, given no additional edge finishing process is neccessary. Not only is it possible to specify the surface finish, but selecting a black or a white core can give your furniture a completely different look. 7

8 8 EGGER Compact Laminate Sleekness and durability - one does not exclude the other. SLEEK AND CONTEMPORARY Combining both strength and a slimline material means areas where a thicker materials may have been required can now be elegant thin designs. Not only can this be done in a solid colour but also with authentic woodgrain and alternatives to metals.

9 EGGER Compact Laminate TAKE ADVANTAGE OF A VERSATILE PRODUCT EGGER Compact Laminate is great for any creative design idea thanks to its properties and processing possibilities in particular. Break new ground with your furniture, such as this stool, that became an innovative furniture item. Using pieces of EGGER Compact Laminate and having the core as a feature, creates a durable design led piece. W1200 ST2 Porcelain Discover the uni colours, woodgrain and material reproductions of the Zoom Collection at Picture: Photographic workshop Katharina Jäger 9

10 10 EGGER Compact Laminate SYNCHRONISED PORE COMPACT LAMINATE EGGER is the first in the world to offer synchronised pore decors on a compact laminate. The Feelwood decors use the latest technology to align grain pattern with the surface texture of the board. These woodgrain decors take a step closer to appearing like a real wood and create an even more authentic finish. The Feelwood range can offer benefits which are not available when using real wood. Panels can be replaced without the fear they will not match with the remaining furniture or panelling and there is also a higher resistance and durability.

11 EGGER Compact Laminate Nicolas Tarantino A SOLUTION FOR ALL PROJECTS ST27 is a classical yet modern design. The soft planking and texture of the Tortona decor gives an authentic appearance. ST28 is a rustic decor, the knots and planking of Synchronised pore decors are also the Gladstone decors create a natural feel which is available in Laminate and melamine highlighted by the sandblasted decors. faces panels. Discover the latest decors at ST29 is ideal for large surfaces as the dramatic grain pattern gives a sophisticated and elegant finish. 11

12 12 EGGER Compact Laminate STAY CO-ORDINATED Compact laminate is part of our matching decor and texture range. This allows you to combine a variety of EGGER products within a design: Decors available as compact laminates can also be supplied as melamine faced boards, lightweight boards, laminates and edging. Please see our online availability guide at Let your ideas take shape with our VDS software. The Virtual Design Studio offers you an almost unlimited variety in terms of design and visualization of your projects. Place the EGGER standard decors into more than 80 room sets and visualise your own ideas.

13 EGGER Compact Laminate 13 The EGGER range of matching decors and textures allows you to mix and match decors and materials from of the Zoom collection. H1277 Lakeland Acacia, U330 Aubergine

14 14 EGGER Compact Laminate PRODUCT OVERVIEW EGGER Compact Laminate is available with a black or white core. It is produced using multiple layers of phenolic resin impregnated core papers and melamine resin impregnated decor papers. The layers are fused together under high pressure and temperature. Due to its construction compact laminate is ideal for high traffic areas. EGGER Compact Laminate performs to EN 438 and is used for many applications such as wall panelling, cubicles, partitions, kitchen worktops and offices as well as other high traffic areas such as hotel rooms and retail spaces. A flame retardant range is also available. EGGER Compact Laminate Flammex Euroclass B is classified as B-s2, d0 and conforms to EN Flammex is used in areas where there is an increased requirement for fire protection such as airports or hospitals.

15 EGGER Compact Laminate COMPOSITION OF A COMPACT LAMINATE Overlay (optional) 1) 2 Decorative impregnated paper 3 Sodium kraft papers 4 Decorative impregnated paper 5 Overlay (optional) 1) 5 1) Compact laminates with printed decors (wood and material reproductions) are enhanced with overlay. PRODUCT OVERVIEW AND CLASSIFICATION Within the EN 438 Standard, compact laminates are differentiated and classified by three letters also referred to as the classification system. The following gives an overview of the material types offered by EGGER as standard. Size mm (alternatives mm) Thickness 3, 4, 5, 6, 8, 10, 12 and 13 mm Core colour Black or white Material type A wid e rang e availa ble fro m 2 boar ds Standard decors: CGS(Black core standard grade) Standard decors: CGF (Flame retardant grade) Standard decors: BCS (White core standard grade) Pearlescent decors: ACS (Black core standard grade) Pearlescent decors: ACF (Flame retardant grade) AVAILABILITY Details relating to the complete matching products availability guide can be found from page 61, or visit: Eurodekor melamine faced chipboard Laminate Door Size Laminates Compact laminates interior ABS Edging 15

16 16 EGGER Compact Laminate TEXTURE INNOVATION With ZOOM every decor uses the most appropriate surface texture, ensuring that our decorative materials both look and feel like the real thing. NEW Synchronised pore ST27 FEELWOOD Elegance The fine and linear, yet natural texture is synchronised with the grain of the Tortona decor to create an incredibly realistic finish. NEW Synchronised pore ST28 FEELWOOD Nature This texture is characterised by its authentic feel. The synchronised knots and planking create a natural feel reminiscent of solid wood. NEW Synchronised pore ST29 FEELWOOD Ambiance The synchronised texture has a striking yet elegant appearance. It is ideal for large applications to create a tasteful, sophisticated feel. It traces the grain with soft recesses, creating a tactile effect. NEW ST87 Ceramic The matt-gloss effect simulate the surface and feel of a ceramic plate helping to create visual depth.

17 EGGER Compact Laminate 17 Perfect Matt Used with uni colours and woodgrains to offer a soft, natural feel. This texture is ideal for the current trend for matt surfaces. ST10 Authentic A highly authentic and realistic surface texture for natural, distinctive and rustic decors. The perfect surface for solid wood reproductions. Office A smooth flat surface finish with low gloss levels and low maintenance. Combines with intensive uni colours and a wide variety of woodgrains. Matex Thanks to its feel and matt gloss effect, it give linear and lively woodgrain decors more naturalness and depth for a more realistic wood-like finish. ST18 Waveline * The horizontal surface texture offers new levels of depth, has a modern appearance and is reminiscent of solid wood which has been routed out and then painted or lacquered. * from 8 mm and identical surface texture on both sides ST2 Diamond Has a grainy, mini-pearl texture, with a medium gloss level. This surface is robust, very durable and used with solid colours and pearlescent decors.

18 18 EGGER Compact Laminate NEUTRAL UNI COLOURS Basic colours in white, beige, brown, grey and black tones - timeless, universal and flexible. W1000 ST2 Premium White Premium White ST18 Premium White Premium White W1200 ST2 Porcelain Porcelain W980 W908 W911 ST2 Platinum White Platinum White ST2 Basic White ST2 Cream White Cream White U224 Silk U216 Oyster U222 Crema U104 Alabaster U108 Vanilla

19 NEW U113 Cotton U702 Cashmere U750 Taupe Grey U775 White Grey U708 Light Grey U763 Pearl Grey ST18 Pearl Grey U765 Silver Grey U732 Dust Grey U963 Diamond Grey U156 Sand Beige U727 Stone Grey Stone Grey U206 Malaga U808 Mocha

20 U803 Black Brown U795 Brown Grey U748 Truffle U631 Olive U730 Basalt U741 Lava Lava U961 ST2 Graphite U999 ST2 Black ST18 Black NEW Neutral uni colours for a calming and modern atmosphere

21 EGGER Compact Laminate NATURAL UNI COLOURS A selection of pastels and chalk colours, ideal for combinations thanks to their subtle tone and soft, matt appearance. NEW U107 Velvet Yellow U204 Camel U334 Powder U343 Vino U807 Nougat U617 Wasabi U635 Moss U701 Platinum U518 Ice Blue U539 Steel Blue U336 Orchid U337 Fuchsia U330 Aubergine 21

22 22 EGGER Compact Laminate INTENSIVE Bright, eye-catching primary colours with a strong, bold appearance. U129 Sun Yellow U143 Signal Yellow U146 Maize Yellow U114 Yellow U634 Velvet Green U625 Apple Green U630 Lime Green U632 Grass Green U628 Green U535 Aqua

23 U536 Lagoon U633 Turquoise U538 Ocean U533 Polar Blue U522 Horizon U537 Brilliant Blue U514 Baltic Blue U525 Blue U506 Marine U329 Manderine U332 Orange U328 Lipstick U321 Red U323 Chilli Red U311 Burgundy

24 24 EGGER Compact Laminate CLASSIC & MODERN A mix of our best selling classic woodgrains and newer modern alternatives. H3758 Helsinki Birch H1867 Cream Canadian Maple H1733 Mainau Birch

25 EGGER Compact Laminate H1521 Maple H1887 Natural Starnberg Maple H3911 Natural Tauern Beech H1518 Natural Beech H1582 Ellmau Beech H1511 Bavarian Beech H1920 Natural Tyrolean Beech H3662 Natural Venetian Cherry H1615 Romana Cherry 25

26 26 EGGER Compact Laminate H1706 Cherry H1502 Alder H3113 Lindau Pearwood H1950 Natural Calvados H3734 Natural Dijon Walnut H3775 Light Tennessee Walnut H1951 Sienna Calvados H3704 Tobacco Aida Walnut

27 EGGER Compact Laminate NEW NEW Synchronised pore Synchronised pore H3760 ST29 White Cape Elm Also available as H3766 ST29 Dark Brown Cape Elm Also available as H1277 Light Lakeland Acacia H3755 White Swiss Larch H1484 Brown Grey Avola H1476 Champagne Avola H1474 White Avola H1424 Woodline cream H1428 Woodline mocha 27

28 28 EGGER Compact Laminate H3304 Grey Lacquered Chateau Oak H3306 Anthracite Chateau Oak H3363 Anthracite Highland Oak H1334 Light Ferrara Oak NEW Synchronised pore H1793 ST27 Lava Tortona Also available as Modern classics for a homely atmosphere. NEW Synchronised pore H1796 ST27 Natural Tortona Also available as

29 H1298 Sand Lyon Ash H3778 Natural Caribbean Walnut H3400 Rustic Pine H1487 Bramberg Pine H1215 Brown Cassino Ash H3128 Natural Plum H3129 Autumn Plum

30 30 EGGER Compact Laminate ARTWOOD Influenced by real wood, but given an exciting new interpretation by changing the grain pattern. H3078 Hacienda White H3081 Hacienda Black F584 Fino cinnamon F583 Fino Bronze

31 EGGER Compact Laminate AUTHENTICS A new generation of woodgrains in natural colour tones with knots, cracks and a strong, authentic character. H1146 ST10 Grey Bardolino Oak H1372 Natural Aragon Oak H1145 ST10 Natural Bardolino Oak H3303 ST10 Natural Arlington Oak 31

32 H3331 ST10 H3332 Natural Nebraska Oak ST10 Grey Nebraska Oak NEW Synchronised pore H3309 ST28 Sand Gladstone Oak NEW NEW Synchronised pore H3326 ST28 Grey Beige Gladstone Oak Also available as Also available as Synchronised pore H3325 ST28 Tobacco Gladstone Oak Also available as

33 EGGER Compact Laminate H1150 ST10 Grey Authentic Oak H1151 ST10 Brown Authentic Oak H3753 Country Montana Larch H3700 ST10 Natural Pacific Walnut Furniture with visible cracks and knots create an authentic atmosphere. H3114 Tirano Pearwood 33

34 34 EGGER Compact Laminate EXOTICS Eye-catching woodgrains with a distinctive, individual character. H3012 Coco Bolo H3006 Sand Zebrano

35 H3005 Grey Beige Zebrano H3082 Amazonas FOR VISUALISATION PURPOSES The small images give you a close-up view of the decor surfaces. They correspond to a section of 900 x 600 mm. H3031 Dark Cordoba Olive H3025 Macassar H3090 Driftwood H3058 Mali Wenge

36 36 EGGER Compact Laminate STONE & MINERAL Authentic reproductions of man-made, natural stone & minerals. F396 F210 ST10 Basaltino Grey White Amalvi Marble F236 F211 Terrano Grey Brown Amalvi Marble F276 Arkosa Sand F274 Light Concrete F275 Dark Concrete

37 EGGER Compact Laminate TEXTILE & LEATHER Soft, natural materials and designs which appear like the real thing. F428 ST10 Brown Leather F425 ST10 Beige Linen F426 ST10 Grey Linen 37

38 38 EGGER Compact Laminate USED LOOK Materials with signs of use and weathering help to create a vintage look. Although pure and linear designs remain a key trend, the use of materials which show character and imperfection are increasing being demanded. F636 F633 Titanium Blue Metallo Grey Brown Metallo NEW F310 ST87 Rust Ceramic NEW F311 ST87 Anthracite Ceramic

39 EGGER Compact Laminate METALS Warm and cool interpretations of metal, each with a high quality, pearlescent surface finish. F501 ST2 Titanium F784 ST2 Stainless Steel Microline F509 ST2 Aluminium F447 ST2 Quartz Lava 39

40 40 EGGER Compact Laminate TEXTURE MEETS COLOUR Deep textures or matt gloss effect are applied to solid colours to give exciting fantasy patterns. W1000 ST18 W1000 Premium White Premium White W1000 ST18 Premium White U763 ST18 Pearl grey U999 ST18 Black W1000 Premium White U727 Stone Grey U741 Lava

41 EGGER Compact Laminate EGGER Compact Laminate 41 e 41 PROCESSING INSTRUCTIONS 1. STORAGE EGGER compact laminate must be stored in enclosed, dry areas at approximately 18 C to 25 C and a relative humidity of approximately 50% to 65%. After removal of the original packaging, the compact laminate should be stored stacked horizontally on a sturdy, flat and level base board of equal or greater dimension. Direct floor contact and/or exposure to sunlight must be avoided at all times. The top board should be covered with a laminated protective board (not raw chipboard) of at least equal or greater dimension (see Figure 1). Where horizontal storage is not possible, the compact laminate sheets should be stored at an angle of approximately 80, in an inclined rack, providing support to the surface area and ends (see Fig.2). A laminated protective cover board of at least equal dimension is also required for vertical storage. Figure 1 Right Wrong Figure 2 Incorrect storage can result in permanent distortion of the board.

42 42 EGGER Compact Laminate 1.1. Handling After removing the packaging and prior to processing, the compact laminates should be inspected for visible damage. In view of the relatively heavy weight, special care is required when transporting and handling compact laminates. As a rule, all persons transporting and/or handling compact laminates should wear personal safety equipment such as gloves, safety footwear and suitable work wear. The sheets have to be lifted up; pushing or dragging the decorative sides over one another should be avoided (see Figure 3). Figure Conditioning Compact laminates react to changes in ambient conditions with a certain amount of dimensional movement. For this reason, the storage and processing conditions should correspond as closely as possible to the prevailing conditions where the material will be subsequently used. Prior to installation, compact laminate elements should be conditioned for an adequate period of time at the installation location under the conditions of subsequent use. Compliance with the storage recommendations is also necessary on construction sites. 2. PROCESSING Due to the high density and resulting high cutting forces, the processing of compact laminate, compared to other wood-based materials, leads to higher tool wear. The use of blunt or unsuitable tools can lead to inadequate machining and result in the release of obnoxious odours. Tungsten carbide tools are mainly used. Diamond-tipped tools are recommended for processing large quantities and automated processing centres. Ensure that the tool blades are maintained in good condition in order to obtain satisfactory results. To ensure efficient and economical fabrication, especially prior to processing a large production batch or implementing challenging projects, it is advisable to consult manufacturers on the most appropriate tool selection Extraction Compliance with all safety standards and regulations, applicable to the wood processing industry in terms of dust extraction, fire prevention etc., is essential when processing compact laminates. Where adequate extraction is not provided, respiratory protection must be worn. The processing of compact laminates is not critical, however, a small number of people experience an allergic reaction to any kind of dust.

43 EGGER Compact Laminate plovitzahn hohle Zahnbrust 43 Duplovitzahn hohl Dach-Duplovitzahn Flachzahn 2.2. Cutting Panel or circular bench saws are recommended for cutting compact laminates to size. A good cutting result depends on a variety of factors, such as correct saw blade projection, feed rate, tooth shape, tooth pitch, rotational and cutting speeds. Suitable tooth shapes are alternate and hollow tooth, whilst the trapezoidal flat tooth has proved to deliver longer tool life with consistently Hollow tooth Duplovitzahn mit plovitzahn mit good Fase cutting quality (see Figure 4). Trapez-Flachzahn Wechselzahn Trapezoidal flat toothduplovitzahn Alternate tooth hohle Zahnbrust Flachzahn Figure 4 A very good cutting quality on both sides is achieved with the use of a scoring saw. The quality of the cut edge can be affected by adjusting the height of the saw blade. A saw entry angle of 45 is optimal. This is achieved when 10 percent of the saw blade diameter protrudes over the work piece. Cut on face side not clean Set the saw blade higher Cut on the underside not clean Set the saw blade lower Alternatively, the cut on the underside can be improved by placing a base board of plywood, hardboard or similar underneath the compact laminate sheet Machining Wechselzahn Duplovitzahn mit Fase Diamond-tipped tools are recommended for machining compact laminate. The suitability of carbide-tipped tools is limited. Tools with segmented blades should not be used, as the overcut in the overlap zone usually remains visible. To ensure a good edge quality, adding a processing allowance when cutting blanks is recommended, which, however, depends on subsequent edge processing. Because of the high cutting pressure, secure work piece and tool control is of particular importance. Numerous edge profiling options are available (see Figure 5). Figure 5 Any cutter marks can be removed by sanding and an even edge colour can be achieved by applying a silicone-free oil. Sharp corners and edges should be rounded to eliminate the risk of injury.

44 44 EGGER Compact Laminate 2.4. Drilling Drill bits designed for plastic sheet materials, with a point angle between 60 and 80, are the best choice for drilling compact laminates (see Figure 6). The cutting speed and feed rate depend on the material of the chosen drill bit HSS, HM, DIA. Please observe the specifications of the tool manufacturer. Spiral bits for drilling metal or wood can also be used, but the rotation speed and speed rate must be reduced in this case. Source: Company LEUCO, Mosquito through-hole bit Figure 6 For through holes, the compact laminate should be resting on a solid base which can be drilled into. Before the drill bit breaks through, the feed rate should be reduced in order to avoid break-outs on the exit side. For drill holes that do not go through, so-called blind holes, the minimum board thickness that must remain is 1.5mm. For drill holes parallel to the board surface, the minimum board thickness that must remain on either side of the drill hole is 3mm (see Figure 7). Figure 7 Cutting, milling, profiling and drilling tools should always be selected in consultation with the tool manufacturers. 3. FABRICATION Despite the good dimensional stability of compact laminate, changes in the ambient conditions can result in dimensional movement. The orientation of the cellulose fibres in the sodium kraft paper used, gives the compact laminate a production or machine direction (see Figure 8). Dimensional movement along the length is approximately half as great as it is across the width. The production direction of compact laminates with a decorative finish on both sides can only be determined by the production dimensions. It cannot be identified on compact laminate that has been cut to size. Woodgrains and directionally printed decors constitute an exception. Figure 8 When working with cut-size panels, it is important to ensure that the production direction is always matched up during installation. In view of the risk of confusion with cut-size panels, the production direction should be marked on board remnants. During fabrication and installation, the dimensional movement of the material must be taken into account from the outset. As a general rule, an expansion allowance of 2.0 mm/m should be provided.

45 EGGER Compact Laminate 3.1. Cut-outs Cut-outs and apertures, for example for switches, ventilator grills or access openings, always have to be rounded, since sharp corners can lead to the formation of cracks (see Figure 9). Internal corners should be cut with an inner radius of at least 3 mm. All edges must be smooth, free of cracks and notches. Grooves and rebates also have to be rounded in order to avoid notch cracks. Cut-outs can be made directly with a router or pre-drilled with an appropriate radius and then sawn out from drill hole to drill hole. Adequate expansion gaps must be allowed for integrated components. Right! Wrong! Figure Fixings Through holes must have sufficient clearance to compensate for the dimensional movement resulting from temperature and humidity fluctuations (see Figure 10). The diameter of the drill hole should be 2 3 mm larger than the diameter of the fixing device in order to avoid cracking. Countersunk screws should not be used (see Figure 11). If countersunk screws cannot be avoided, it is essential to use countersunk cup washers. Right! Wrong! Figure 10 Figure 11 Cutting screw threads in compact laminate is straightforward and self-tapping screws can also be used without a problem. Screws with a slow thread are recommended as they achieve a better pull-out resistance. Pre-drilling is essential in all cases. Metal and chipboard screws are suitable for screw connections parallel to the board surface. Screws must penetrate to a minimum depth of 25 mm and the diameter of the drill hole must be selected appropriately to prevent splitting. 45

46 46 EGGER Compact Laminate 3.3. Jointing Joints between compact laminate elements, capable of withstanding higher stresses, can be achieved with a combination of gluing and fixing devices, splines or biscuits (e.g. made of compact laminate), or grooves. Notes on bonding can be found under point 3.4. Bonding. When joining compact laminates, care should be taken at all times to ensure that connecting panels always follow the same production direction. Figures 12 to 16 below illustrate some possibilities for creating sturdy compact laminate joints. Grooved Grooved/rebated Splined Figure 12 Figure 13 Figure 14 Angled spline Metal, screw-fixed Figure 15 Figure Bonding When bonding together two compact laminates, it is important to ensure that dimensional movements are not obstructed. To avoid stress, only adequately conditioned compact laminates should be bonded together and always only in the same machine direction. Bonding large surface areas should be avoided and the required application solutions and/or visual effects should be realised by a partial build-up of the required section (see 5.5 False edge). Joints that are subjected to heavy stress, for example due to vibrations, impacts or similar, should be reinforced with mechanical connecting elements. Examples of possible corner designs can be found under 3.3 Jointing. Prior to bonding, the boards have to be prepared by sanding, removal of dust, grease and contamination and pre-treated as necessary.

47 EGGER Compact Laminate Suitable types of glue for bonding EGGER compact laminates include: Glue type Jowat 2K SE-Polymer Glue type MBE Panel-loc Glue type OTTOCOLL P 85, OTTOCOLL M500 Jowat AG Ernst-Hilker-Straße D Detmold t +49 (0) info@jowat.de Moderne Befestigungs Elemente GmbH Siemensstr. 1 D Menden Hermann Otto GmbH Krankenhausstraße 14 D Fridolfing t info@otto-chemie.de t +49 (2373) info@mbe-gmbh.de Compact laminate can not only be partially bonded to compact laminate, but also to solid wood or wood-based materials such as chipboard, MDF or multiplex board. For the concealed mounting of compact laminate elements to a substructure (see section 4.1 Wall panelling), we recommend, for example, Panel-loc by MBE. Conducting your own tests is recommended. Observing the processing instructions of the glue manufacturers is essential False edge Visually thicker boards can be achieved with built-up edges or by adding downturns or upstands. For built-up edges (Figure 17), compact laminate strips as required are glued along the edge once again, the same machine direction has to be observed. The tension-equalising single-component Ottocoll M500 adhesive by Otto Chemie is, for example, a suitable product. Built-up edge Downturn Figure 17 Figure 18 For thicknesses up to 100 mm or if the decor has to be visible on the edge for aesthetic reasons, a downturn or upstand (Figure 18) is a possible solution. First, the two components to be connected together are mitred at 45 degrees. Then the work piece is placed on a level surface, face side down, so that the tips of the mitres are touching and adhesive tape is applied over this joint. Then, both work pieces have to be turned over carefully. Now, glue is applied (Figure 19) and the shorter work piece or upstand is then folded over and pressed home (Figure 20). The upstand has to be secured in the correct position with adhesive tape until the glue has set. A suitable glue is, for example, OTTOCOLL P 85. Figure 19 Figure 20 47

48 48 EGGER Compact Laminate 4. APPLICATIONS 4.1. Wall panelling Thanks to its robustness and suitability for everyday use, EGGER compact laminate is particularly well suited to interior wall panelling applications. We recommend a minimum board thickness of 8 mm for such applications. The walls and substructure should be completely dry prior to commencement of the panel installation. Always make provision for adequate air circulation behind the panels. The material should not be exposed to trapped moisture. All panels to be joined together must follow the same production direction Substructure and back ventilation Compact laminate should be fixed to a sturdy, corrosion-resistant and interlocking substructure which securely supports the weight of the wall panelling and ensures that ventilation behind the panels is provided. In drywall constructions, the fixings of both, the substructure and the compact laminate always have to be anchored to the studwork frame (see Figure 21). Concealed mounting Detail Figure Figure 21 7 Studwork frame Insulation Compact laminate strips Two-layer gypsum fibreboard Compact laminate Adhesive Panel fixing tape The selection of the fixings has to be tailored to the substructure and the weight of the wall panelling. Different ambient conditions in front and to the rear of the elements can lead to warping. It is therefore essential that compact laminate wall panelling installations always make provision for adequate ventilation to the rear of the panels, which allows temperature and humidity to equalise. The installation should be vented into the room. Vertical studs generally permit air circulation. Where substructures are arranged horizontally, an appropriate construction must ensure that adequate ventilation is provided. The substructure should be vertically plumb and horizontally level to allow stress free mounting of the entire panel surface. Suitable substructures are vertically arranged strips of wood, aluminium or compact laminate (see also Figure 22).

49 EGGER Compact Laminate 49 Visible screw fixing Detail Figure Wooden battens EPDM jointing tape Figure 22 The maximum spacing of the battens and/or substructure depends on the chosen compact laminate thickness see Figure 25. It is important to ensure that air inlet and outlet areas remain unobstructed so that air circulation is not impeded. Also ensure that the moisture of the surface to be panelled does not differ significantly from the moisture of the finished wall panel Visible mechanical fixings When compact laminate is attached to the substructure using screws, sufficient allowance must be made for expansion. For this purpose, floating points (see Figure 24) and one fixed point (see Figure 23) are drilled on the individual elements. The fixed point serves to evenly distribute the expansion movement and should be positioned as centrally as possible (see Figure 25) the drill hole diameter is equal to the diameter of the fixing. The drill hole diameter of the floating points should be 2 3 mm larger than the fixing. The drill hole should be covered by the screw head. Washers should be used if necessary. In the illustrations, an EPDM sealing tape has been applied to the wooden substructure for protection against moisture Fixed point Floating-point Figure 23 Figure 24 EPDM jointing tape

50 50 EGGER Compact Laminate The required expansion allowance is determined according to the longest distance from the fixed point to the edge of the board. The floating point drill hole diameter must be increased by 2mm for every meter of length. For interior applications, the fixing distances listed in the following table can be used: Board thickness [mm / inch] Maximum fixing distances a [mm] b [mm] EGGER compact laminates are self-supporting from a thickness of 6mm. = fixed point, = floating point Figure Concealed mechanical fixings The concealed fixing of compact laminates by suspension permits straightforward disassembly and is aesthetically more appealing than visible screw connections. The removal of panels is quick and simple and cables and pipework installed behind the elements are easily accessed. A further advantage is that, depending on the mounting system selected, elements can be adjusted retrospectively. In addition, this method allows elements to be mounted stress-free. With all suspension fixing systems, sufficient clearance must be allowed for raising and lowering the elements. This clearance or "suspension gap" will remain visible as a shadow gap. Batten suspension For this mounting method, a groove is cut into the horizontal substructure to hold the rebated rail attached to the wall element. For ease of fitting, the tongue of the rebated rail should be thinner than the groove. The rebated rails on the compact laminate elements should not extend across the full width of the elements, they should be intermittent in order to permit vertical air circulation. Rebated rails made of plywood or metal Z-s can be readily used. If a secure screw connection cannot be achieved with thin compact laminate elements, additional gluing is possible. Metal hardware suspension Metal hardware systems are also available for mounting wall elements (see Figure 26). The chosen system must be used in accordance with the recommendations of the manufacturer in order to ensure a secure installation.

51 EGGER Compact Laminate Figure Gluing Compact laminate can also be mounted by gluing the panels to a rigid substructure, using permanently elastic adhesive systems especially developed for this purpose. The systems consist of the glue, a panel fixing tape and appropriate pre-treatment products for preparation of the surfaces. The purpose of the panel fixing tape is to initially secure the element until a permanent bond is achieved with the glue (see Figure 27). Please observe the processing instructions of the glue manufacturer Adhesive Compact laminate strips Panel fixing tape Compact laminate Figure 27 Such glue systems are offered, for example, by the companies MBE, Innotec and DKS: Moderne Befestigungs Elemente GmbH Siemensstraße 1 D Menden Innotec Österreich Lofererstraße 83 A-6322 Kirchbichl DKS Technik GmbH Gnadenwald 90a A-6069 Gnadenwald t +49 (2373) info@mbe-gmbh.de t +43 (0) info@innotec.at t +43 (0) office@dks.at 51

52 52 EGGER Compact Laminate Joints Numerous options are available to create horizontal and vertical joints or seams (see Figure 28). However, it is important to ensure that the elements have sufficient clearance for expansion. Figure Impact protection or partial wall panelling An impact protection solution or partial wall panelling is required wherever walls are expected to be exposed to increased wear and tear, for example in hospitals. In those locations, compact laminates are frequently used because they are robust and easy to care for. In addition to half height wall panelling (see Figure 29) partial impact protection solutions are also common practice. For partial impact protection solutions, compact laminate panels are usually fixed directly to the wall by means of visible screw connections. As there is no ventilation to the rear of the elements, a vapour barrier has to be installed between the compact laminate and the wall (see Figure 30). Half height wall panelling - drywall (stud framing) Glued solution Wallpapered gypsum plasterboard 2 Stainless steel bracket 3 Compact laminate 1 Figure 29

53 EGGER Compact Laminate Solid wall with partial impact protection 53 Screw-fixed solution Compact laminate Vapour barrier Figure Sanitary and shower cubicles When compact laminate is used in sanitary facilities, it is important to ensure during construction and installation that it is not subjected to standing water and that adequate ventilation is provided in these rooms. It is imperative that only corrosion-free construction materials and fixing devices are used. For application in wet areas it is essential to mechanically reinforce corner connections by using dowels or splines, for example, and to employ a waterproofing adhesive system. For commercial applications subjected to increased wear and tear, a minimum distance of 120mm must be maintained between the floor and lower edge of the board (see Figure 31). 1 1 Figure 31 Spacing 120 mm

54 54 EGGER Compact Laminate Glued compact laminate solutions Compact laminates can also be used in non-commercial sanitary facilities, for Detail 1, Figure 32, top edge finish example in private households and/or hotels. It is important that adequate ventilation is provided in these rooms and that the compact laminates can dry after 1 the shower has been used. Corrosion-free materials must be used for structures and fixings. Absorbent mineral substrates such as walls, respectively plaster, have 3 to be primed with flexible waterproofing barriers. These barriers are generally 2 brushed on and prevent water from penetrating the substrate. The German Construction Confederation offers a leaflet for such sealing and barrier products ("Waterproofing barriers for installations with tiles and boards"). This leaflet describes liquid sealing compounds for use in conjunction with tiles and boards in 1 interior and exterior applications, taking into account defined moisture exposure 2 classes and substrates. The company Knauf, for example, offers such a sealant 3 Air gap Adhesive Panel fixing tape called Flächendicht. The moisture exposure classes of the materials have to be coordinated with the manufacturers or suppliers, and observing the processing Detail 2, Figure 32, corner solution instructions of the respective manufacturers is mandatory. The following are two 1 possible construction examples (see Figures 32 and 33). 2 3 Aluminium strips Sealed substrate Aluminium strip 3 Compriband (expanding sealing tape) 4 Silicone seal 5 Compact laminate 1 2 Detail 3, Figure 32, bottom edge finish Figure 32 Glued compact laminate solution 1 2 Compriband (expanding sealing tape) Silicone seal

55 EGGER Compact Laminate Compact laminate strips Detail 1, Figure 33, top edge finish Air gap Adhesive Panel fixing tape Detail 2, Figure 33, bottom edge finish Air gap Tiled skirting Silicone seal Min. distance to floor 50 mm Figure 33 Glued compact laminate solution 2 Detail 3, Figure 33, corner solution Sealed substrate Compact laminate strips Compriband (expanding sealing tape) Silicone seal Compact laminate

56 56 EGGER Compact Laminate 4.4. Hinged doors Doors should not be wider than they are high. As dimensional movement along the length is only approximately half as great as it is across the width, it is advisable to cut door leaves in the longitudinal direction of the compact laminate. Excessive differences in temperature or relative humidity at the front and reverse sides of a door panel can cause the compact laminate to warp. For this reason, it is imperative that adequate air circulation is provided for installations such as toilet cubicles or changing rooms for example. The door width, height and weight are deciding factors for the number of hinges required. Other factors, such as the installation location or whether additional stress is to be expected from the attachment of coats hooks, for example, can vary greatly from case to case and must be taken into account. The information provided (see Figure 34) should therefore be regarded as a guideline only for a door in 10mm thickness and a width of up to 600mm. Performing a trial mounting is always recommended. For heavy duty applications, an additional hinge can be fitted at max. 100mm below the upper hinge. The upper and lower hinges should be located at a minimum distance of 100mm max., measured from the outer edge (X) of the panel. Suitable hinges are offered by the companies HÄFELE or Prämeta, for example (see Figure 35). Figure 34 Source: HÄFELE Special hinge Article Figure 35

57 EGGER Compact Laminate Table tops Compact laminate is very suitable for table top applications, for example in offices, conference rooms, schools, and workshops. The board thickness, fixing distances and the overhang over the frame must be configured in accordance with the loads to be expected (see Figure 37). Table tops must have a minimum thickness of 10 mm so that sufficient material is available to ensure secure screw connections. There are several fixing methods for attaching tops to frames or bases. The important factor is to ensure that the assembly is stress-free. Screws can be driven directly into the board or a screw-in sleeve can be used. The fixing points in the substructure must be implemented with sufficient clearance for expansion. The diameter of the drill hole should be 2 3 mm larger than the diameter of the fixing device (see Figure 36). Board thickness [mm] Overhang [mm] Mounting distance [mm] Figure 36 Overhang Mounting distance Figure 37

58 58 EGGER Compact Laminate 4.6. Sink installation Compact laminates are also popular for work surfaces in the kitchen, as well as for vanity units in toilet facilities. In these fields of application, the installation of a sink or a washbasin is necessary. The following solutions (see Figure 38 and 39) are generally implemented: Figure 38, Solution 1 Figure 39, Solution 2

59 EGGER Compact Laminate 5. TECHNICAL DATA Property Standard Resistance to surface wear Resistance to impact by large diameter ball EN 438-2:10 EN 438-2:21 Black core Unit Flammex White core CGS ACS CGF ACF BCS Starting abrasion point Abrasion value *4 Number of revolutions (per minute) Drop height in mm 2 mm t < 6 mm 1, , mm t 1, , Scratch resistance EN 438-2:25 Rating Diameter of the impression in mm Resistance to staining group 1 and 2 EN 438-2:26 Rating Resistance to staining group 3 EN 438-2:26 Rating Light fastness (Xenon arc lamp, surface) *1 EN 438-2:27 Grey scale 4 to to Surface Core *3 3 * Surface Core Resistance to crazing EN 438-2:24 Rating Resistance to cigarette burns EN 438-2:30 Rating Flatness *2 EN 438-2:9 Depending on thickness in mm/m Resistance to immersion in boiling water EN 438-2:12 2,0 mm t < 6,0 mm ,0 mm t < 10,0 mm mm t Mass increase in % 2 mm t < 5 mm t 5 mm Thickness increase in % 2 mm t < 5 mm t 5 mm Appearance in degrees Dimensional stability at elevated EN 438-2:17 Cumulative dimension change in % 2 mm t < 5 mm temperatures t 5 mm Resistance to dry heat EN 438-2:16 Rating La Tb La Tb Resistance to water vapour EN 438-2:14 Rating Resistance to wet heat (100 C) EN 12721:2009 Rating Density EN ISO g/cm³ Flexural modulus EN ISO 178 MPa 9,000 9,000 9,000 9,000 9,000 9,000 Flexural strength EN ISO 178 MPa Tensile strength EN IOS 527 MPa Extraneous darkening and/or photochromism are due to the shock effect of accelerated exposure and are not characteristics of natural exposure. *2 The defined flatness values apply to compact laminate with decor on two sides. The limits for compact laminate with decor on one side need to be agreed upon. *1 *3 *4 t a b Moderate cracks along the edges of the test specimen. Compact laminates with a white core in combination with pearlescent decors are not defined by the Standard. This combination is, however, possible and the values shown in the table under the pearlescent icon apply to this constellation. t is the nominal thickness of the compact laminate. L in longitudinal direction i.e. compact laminate length. T in transverse direction i.e. compact laminate width. 59

60 60 EGGER Compact Laminate 6. CLEANING AND MAINTENANCE RECOMMENDATIONS Because of its durable, hygienic and dense surface, EGGER compact laminate does not require special care. As a general rule, stains and spilled substances such as tea, coffee and wine etc. should be cleaned up immediately, as the cleaning effort increases if they are left to dry. When cleaning is necessary, mild agents should be used. Cleaning agents must in particular not contain any abrasive components, as they may adversely affect the gloss level or scratch the surface. The following recommendations should be observed in daily use: Placing burning cigarettes on the compact laminate surface leads to surface damage. Always use an ashtray. Compact laminate surfaces should not be used as a cutting surface, as this can also leave cutting marks on highly resistant compact laminate surfaces. Always use a chopping board. Placing hot cooking utensils such as saucepans and frying pans directly from the hob or oven onto the compact laminate surface should be avoided, as, depending on the heat exposure, a change in the gloss appearance or damage to the surface can arise. Always use heat resistant mats. Spilled liquids should always be cleaned up immediately, as prolonged exposure to some substances may cause a change in the gloss level of compact laminate surfaces. Especially in the areas around cut-outs and joints, spilled liquids should always be cleaned up quickly and thoroughly. These recommendations apply especially to matt compact laminate surfaces. These have a distinctive look and feel, but have a greater tendency to show wear and tear. More detailed information can be found in our "EGGER laminate cleaning and maintenance instructions" leaflet at 7. WASTE TREATMENT Due to their very high calorific value, compact laminates are very suitable for thermal disposal in appropriate combustion plants. Country specific waste management laws and regulations have to be observed at all times. Provisional note: This product brochure has been carefully drawn up to the best of our knowledge. We accept no liability for any mistakes, errors in standards or printing errors. Furthermore, the continuous development of EGGER products might result in differences, as well as renewals of standards and documents of public law. The content of this brochure is therefore not an instructions of use and not legally binding.

61 EGGER Compact Laminate 61 ZOOM IS SO MUCH MORE: With Zoom we don t just offer you high product quality and the latest trend orientated decors but also a wide range of helpful services: Your everyday resource. JUST GIVE US A CALL. YOUR ZOOM HOTLINE Sometimes you need an answer quickly. Our Zoom Hotline team will take your sample order also on the phone, will be happy to answer your technical questions and advise you in the selection of products and decors. Just give us a call! NEED TO VISUALISE YOUR IDEAS? USE VDS PROFI With our Virtual Design Studio (VDS) software you can visualise your own ideas and those of your customers with ease. Place EGGER decors into a wide variety of available room sets or alternatively upload your own and view the chosen decors in situ as furniture and on floors. Actively involve your customers in the room design process and boost the success of your consultation: ALWAYS AT YOUR FINGERTIPS, EVEN ON THE MOVE. VDS ONLINE / VDS APP With the free VDS ONLINE version and the VDS App you can view the EGGER Zoom and flooring decors on all mobile devices. All decors can also be enlarged to full screen size. In addition, there are 30 room sets available for individual visualisation. FOR EVERYTHING ELSE VISIT OUR WEBSITE From technical data sheets, processing instructions and certificates to product availability, distributor searches and the latest news it can all be found quickly and efficiently at All decors mentioned and shown are reproductions. Due to variables in the printing process, colours may vary from the actual product.

62 62 EGGER Compact Laminate AVAILABILITY GUIDE FULL PRODUCT OVERVIEW Eurodekor Melamine Faced Chipboards Laminates ABS Edging Pearlescent Decor All dimensions in millimeter. 8; 16; 18; 19; 25 10; 12; 22; 28; 30; 32; m WHITE COLOURS GFE Painting Grade W908 SM Basic White W908 ST2 Basic White W911 SM Cream White * W911 ST2 Cream White * W911 Cream White * W980 SM Platinum White W980 ST2 Platinum White W980 Platinum White W1000 ST2 Premium White W1000 Premium White W1000 ST18 Premium White W1000 Premium White W1000 ST26 Premium White W1000 ST30 Premium White W1000 A1 Premium White W1000 ST88 Premium White W1001 Solid Premium White W1200 ST2 Porcelain W1200 Porcelain Alabaster UNI COLOURS U * 75 m (*23 0.4) 2,350 1,310 MED 2,150 1,020 2, Off the roll available from 2,000 1,310 MED 3,050 1,310 Only for vertical use, compact boards only one side pearlescent 2,800 1,310 2,800 2,070 E1 P2 CE Further formats, thicknesses and core boards, e.g. Eurospan E1 P3/MR CE, Eurospan JP F0,3 (F****), Eurospan E1 EPF-S P2 CE (CARB 2), Eurospan Flammex B/B1/M1, Eurospan E1 P5 CE, EGGER MDF-ST E1 CE, Eurolight Lightweight Boards, EGGER OSB Combiline, upon request. FLEX Available 25 m

63 50 m doubled to 38 3; 4; 5; 6; 8; 10; 12; 13 5; 6; 8; 10; 12; 13 2,800 1,310 Classic Finest Compact Laminates 2,800 2,070 Flammex black core Window Sills 2,790 2,060 MOD 801/6 4, ; 200; 250; 300; 400 (W980 also in 5,200 and 4, ) Front Elements Black core / White core MOD 800/6 4, ; 200; 250; 300; 400 (W980 also in 4, ) MOD 200/3 two-sided 2, ; 271; 296; 396; 446; 496; 546; 596 Laminate Splashback Panels MOD 300/4 two-sided MOD Eurospan Worktops 2, MOD 300/3 two-sided 920 MOD 300/3 one-sided with or without hot melt adhesive Melamine Edging 1, EGGER Compact Laminate Eurolight Lightweight Boards ProAcoustic Acoustic Boards