ASSEMBLY INSTRUCTIONS FOR SAMBA MOWERS
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1 ASSEMBLY ISTRUCTIOS FOR MOWERS
2 Checklist MACHIE TYPE: A B C Component A (fully mounted):. Cutting unit Carrying beam Vertical axle Component B (fully mounted): Welded frame ( ) including:. Spring lower hitch with bolt Pawl Cylinder lever Component C (separately): D E F G. Front guard (fitted with plastic plugs and guard lock pin) Rear guard (fitted with plastic plugs and guard lock pin) Component D (fully mounted): Linkage Support foot Limiting chain Hitch pin L Hitch pin R Component E (fully mounted): Cylinder with arm CCJ-S , hydraulic hose MIHP-00-00, plug MIHZ Welded head with spring tension pin Skew strip Component F: - Transmission guard Component G (separately): Disc with drum Knife holder Page of 0
3 Checklist MACHIE TYPE: H I J K Component H: (fully mounted): - Safety device Component I: - Shaft B&P 7G066CE007096MA MIWB Component J: - Spring MISP Component K: - Knife replacement lever Page of 0
4 MACHIE TYPE Assembling mower Complete machine assembled from components A to K.. Set component A (cutting unit (), carrying beam (), Assembling drum on disc bar vertical axle ()) flat on the ground.. Unfold the mower straighten carrying beam; vertical axle must be set vertically.. Prepare drum with disk.. Loosen 4 bolts with washers which fix drum cover closing the drum. - bolt M6 x 0 cl. 0.9 zinc-pl. HEX BOLT, MUSHROOM HEAD 4 pcs. - lock washer dia 6. zinc-pl. 4 pcs 4 bolts with washers Drum cover Page of 0
5 MACHIE TYPE. Install knife holder on empty disc hub.. Install drum on knife holder.. Screw the drum using 4 bolts with washers to the hub. - bolt M0 x 5 cl. 8.8 zinc-pl. 4 pcs - lock washer dia 0. zinc-pl. 4 pcs Knife holder Drum must be perpendicular to the preceding disc, as shown. 4 bolts with washers. Screw the drum cover using 4 bolts with washers to the disc drum. - bolt M6 x 0 cl. 0.9 zinc-pl. HEX BOLT, MUSHROOM HEAD 4 pcs. - lock washer dia 6. zinc-pl. 4 bolts with washers Drum cover Assembling welded frame on cutterbar. Put welded frame on the cutterbar.. Between welded frame and the cutterbar, insert a rubber spacer.. From the drum side, through openings in the frame, insert bolt M x 0 cl. 8.8 zinc-pl. with neck 4. On each bolt, install washer dia zinc-pl. 5. Fasten the frame using self-locking nuts M cl. 8 zincpl. pcs This operation must be carried out, while fastening frame to transmission (next step). 4 & 5 Page 4 of 0
6 MACHIE TYPE Fasten welded frame to transmission using 4 bolts with 4 washers. - bolt Mx 40 cl. 8.8 zinc-pl. 4 pcs - lock washer dia. zinc-pl. 4 pcs Before screwing the bolts, apply some blue assembly adhesive for better installation in the transmission. This operation must be carried out, while fastening frame to cutterbar (previous step). 4 bolts with washers Assembling transmission guard and right guide guard Screw transmission guard using: - bolt M 8x 0 cl. 8.8 zinc-pl. with neck pcs - washer dia 8 zinc-pl. pcs - self-locking nut M 8 cl. 8 zinc-pl. pcs bolts with washers and nuts Fasten rubber-metal buffer 40 x 8 type D to transmission guard using: - washer dia 8 zinc-pl. - self-locking nut M 8 cl. 8 zinc-pl. Rubber-metal buffer Page 5 of 0
7 MACHIE TYPE Fasten right guide to welded frame using: - bolt Mx 90 cl. 8.8 zinc-pl. Spring, washer, nut - spring dia 7 L= 67 ( ) - enlarged washer dia (4) zinc-pl. - self-locking nut M cl. 8 zinc-pl Bolt Put front and rear guard on welded frame: - insert pins through openings in guards and welded frame, Rear barrier - install spacers, - hammer safety pins. Depending on mower model, number of fastening elements is given in the below table: 4 Assembling front and rear barriers Pin dia L=90 Pin dia L=85 Dowel pin dia 4x0 stainless Washer dia zincpl. 60 pcs. 4 pcs. pcs. 8 pcs. 00 pcs. 4 pcs. pcs. 8 pcs. Front barrier 40 pcs. 4 pcs. pcs. 8 pcs. 80 pcs. 6 pcs. 6 pcs. pcs. Check barriers for proper closing and lock pins for function. ote whether barrier mounting pins are properly spaced (as shown). Page 6 of 0
8 MACHIE TYPE Vertical axle 5 Assembling linkage on vertical axle Assemble the complete linkage component on vertical axle. Secure the linkage against tilting and falling. Linkage. Install the safety device component on carrying beam.. Through eye-bolts on the beam and opening on the safety device, insert pin dia8 L-75 (SO ) 6 Assembling safety device on carrying beam and linkage. At both sides, secure the safety device pin using washers and hammer dowel pins: - washer dia 8 zinc-pl. pcs - dowel pin dia 5 x 0 stainless pcs 4. Install the other end of the safety device on hitch assembly and secure it using cotter A x Assembling welded head, hydraulic cylinder, skew strip on vertical axle and carrying beam. Install welded head on vertical axle.. Insert bolt through opening in welded frame and vertical axle: - bolt M x 00 cl. 8.8 zinc-pl. (80). Install washer and screw the bolt using nut, so as to fasten the welded head: - washer dia zinc-pl. - nut M cl. 8 zinc-pl. Page 7 of 0
9 MACHIE TYPE Mount skew strip on carrying beam:. Insert pin through opening in carrying frame and skew strip - pin dia 5 L=60 (SO ). Secure the pin at both sides using washer; hammer dowel pins: - washer dia 4 zinc-pl. for pin pcs. - dowel pin dia 5 x 6 stainless pcs Assembling cylinder long arm on lever.. Insert cylinder arm eye into lever.. Fasten the eye on lever using pin: - pin dia 5 L=60 (SO ). Secure the pin using washers and hammer dowel pins: - washer dia 4 zinc-pl. for pin pcs. - dowel pin dia 5 x 6 stainless pcs. Insert hydraulic hose through two rings.. Insert EURO M4 x.5 plug into holder on the linkage. Page 8 of 0
10 MACHIE TYPE 8 Assembling unloading spring Screw spring into bolt mounted on spring lower hitch. 60 and 00 do not screw the nut on bolt, set spring lower mounting to be flush with lower hitch (L = 0 mm). 40 i 80 unscrew nut on the bolt to set the 80mm distance between lower hitch and spring lower mounting (L = 80 mm) Distance (L) 0 mm 0 mm 80 mm 80 mm Lift carrying beam with linkage so it is set vertically. Prevent the machine from falling.. Screw bolt into spring upper mounting.. Using nut, set the distance (between flat surface of upper mounting and washer under the bolt) specified in the below table Distance (L) 00 mm 00 mm 0 mm 0 mm Page 9 of 0
11 MACHIE TYPE Drive shaft spline 9 Assembling drive shaft Install drive shaft onto transmission shaft (spline powering the pulleys). Push transmission shaft on spline until safety device is engaged. Drive shaft Install rubber guard of drive shaft (bellow) on drive shaft (spline) casing in corresponding undercut on the casing. Couple rubber guard with shaft casing using metal clip: - metal clip screwed 00 x 0 Place knife replacement lever on side wall of the linkage in corresponding holder. Plastic holder 0 Assembling knife replacement lever. Insert lever handle through two rings welded on side wall of the linkage.. Insert the other end of the lever handle in plastic holder to prevent the lever from falling. Page 0 of 0
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