German machine manufacturer

Transcription

1 2008

2 German machine manufacturer During our more than 120 years old history steeped in tradition, Walter Blombach has grown into a leading manufacturer of machine tools with an extensive product range. Our head office is in Remscheid and our manufacturing plant is in Neuerburg, near Bitburg/Trier. Our experience of many years in development, construction and production is a guarantee for highest precision in our machines. A high guarantee of quality is only possible by means of a full developed method of production on modern CNC machines, finishing accuracy and a qualified team of employees. To ensure our high quality standards we do several checks during assembly and a final inspection with a written report. WABECO machines are sold successfully in more than 30 countries. Our production in Neuerburg Demonstration room in Remscheid Demonstration room in Neuerburg 2

3 Tour of our production Foundry Paint shop - powder coating Fixture manufacturing Mechanical manufaturing CNC machining centre CNC machining centre with rotating tools CNC machining centre with pallet switch Pre-assembly lathes D2400 E 3

4 Tour of our production Pre-assembly headstock D2400 E Pre-assembly switch box D6000E Tailstock measurement lathes D6000E Final assembly lathes D6000E Pre-assembly milling machines Final inspection and measurement of the milling machines Manufacturing section Pre-assembly spindle 4

5 Final assembly CNC machines Electronics assembly Assembly of CNC controllers Quality control with test report WABECO training centre CNC lathes WABECO training centre CNC milling machines Design office Machines ready for shipment 5

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8 History of our company 1885 Walter Blombach, the great-grandfather of today's owner, Birgit Lennartz, founded a file manufacturing business as a family business in Klausen near Remscheid. In the previous century, these products were already being sold to many countries by exporters in Remscheid, Hamburg and Bremen. At the turn of the century, the first electrical file manufacturing machines, as well as a forging hammer, were acquired. The business ran well up to the First World War. The company founder Walter Blombach But then, the sons and all employees were called up for military service. In spite of this, Walter Blombach was successful in continuing to lead the company through the time of war and to maintain it! 1922 His sons, Max, Fritz and Eugen took over the family company in From that time the company was called "Walter Blombach und Söhne". Many setbacks had to be endured due to times of inflation and unemployment. In spite of all this, it was possible to extend the range of products. In 1928, vices for the home shop were manufactured for the first time. The Second World War also left its traces on the company. In the meantime, co-owner, Max Blombach had left the company to found his own business! Once again, almost all employees were called up for military service and the owners, Fritz and Max Blombach were left with only a few remaining employees, who nevertheless stood by the company faithfully. Eugen Blombach From 1951 onwards, Fritz Blombach led the company "Richard Blombach" with his son, Werner. Eugen Blombach founded the company "Walter Blombach & Co" with his sons Max and Walter. Their trademark "WABECO" is, meanwhile, well known worldwide. The product range was enlarged extensively. Additional articles, such as filing vices, screwdrivers, levels, screw clamps, special knives, anvils and many more, all found their way from Klausen to European countries and overseas. Walter Blombach A new factory was built in Klausen in 1954 and later, an office building was added. 8

9 In 1961, a branch was established in the existing building in Neuerburg, district of Bitburg. The complete production was moved to Neuerburg. In 1966, the new building for administration and sales was officially opened in Remscheid. History of our company In 1969, a new production centre including a paint shop, a locksmith's shop, a foundry, an apprentice shop, a tool room etc. was set up on the grounds of the station in Neuerburg In cooperation with well-known steel works, a new vice made of very lightweight, fracture-proof and shock-resistant material was developed and launched on the market "Simalit 70" The first WABECO lathe was introduced at a hardware exhibition in Cologne in The production range was being enlarged continuously. Articles such as drill stands, drilling and milling stands, miter-box saws, band saws, grinding machines, disc sanding machines, universal attachments with base and sharpening machines were developed and launched on the market In 1980, the first WABECO milling machines went in a serial production In 1987, the first WABECO CNC lathe was shown at the hardware exhibition in Cologne, in cooperation with the University of Oldenburg The milling machines were developed into CNC milling machines. Highly efficient control units and user friendly software were developed and added to the program Today the WABECO machines are being developed and improved continuously. There is the possibility to make WABECO CNC lathes and milling machines into a manufacturing cell, i.e. parts are turned in the CNC lathe then transferred to the CNC milling machine by means of a robot, in order to perform drilling and milling operations. WABECO has earned a good reputation for itself as a manufacturer of gears, in cooperation with well known national and foreign companies. The spectrum includes all the necessary equipment for boring and cutting cement

10 Price changes: Technical updates Special design: Demonstrations: Should price increases be unavoidable, you will be informed about the new prices before the acceptance of your order in the form of an acknowledgement of order. We reserve the right to make technical changes. We take no responsibility for printing errors. Special designed machines as well as accessories and tools which are not depicted in the catalogue are available on request. For technical questions and inquiries in selecting the most suitable machine and accessories for your requirements, our technical sales staff is at your disposal. We also offer you the opportunity of a free demonstration in our plants in Remscheid or Neuerburg. Please call for an appointment. Head Office in Remscheid Walter Blombach GmbH Am Blaffertsberg 13 D Remscheid Phone: +49(0)2191/597-0 Fax: +49(0)2191/ info@wabeco-remscheid.de How to reach us: A1 from Köln (Cologne) or from Kamen/Dortmund, turn off at exit W-Ronsdorf/Lüttringhausen Nord, then follow the B51 towards RS Lüttringhausen turn right before the railway bridge into Tannenbaumer Weg drive to the end of the road drive left over the railway bridge to Klausener Straße turn left there take the first road on the right (Am Blaffertsberg) and after approx. 150 m you will find us on the left 10

11 Production in Neuerburg District Bitburg/Prüm Walter Blombach GmbH WABECO Str D Neuerburg Phone: +49(0)6564/ Fax: +49(0)6564/ How to reach us from Köln (Cologne): drive on the A1 towards Köln up to Blisheimer Dreieck then continue on the A1 towards Euskirchen to the end of the motorway at the end of the motorway continue on the B51 towards Prüm and from Prüm, continue on the B410 to Pronsfeld Neuerburg is signposted from Pronsfeld How to reach us from Stuttgart/München (Stuttgart/Munich): drive on the A8 München towards Ulm/Stuttgart continue from Stuttgart on the A81 towards Heilbronn continue from Heilbronn on the A6 towards Mannheim at the motorway intersection Hockenheim, continue on the A61 towards Schifferstadt/Mutterstadt up to the motorway intersection Frankenthal and from there continue on the A6 towards Kaiserslautern/Saarbrücken at the motorway intersection Landstuhl, take the A62 towards Trier from Trier drive onto the B51 towards Bitburg and from Bitburg continue on the B50 towards Vianden up to Sinspelt Neuerburg is signposted from Sinspelt Any duplication or reprinting, even extracts, requires our permission in writing. 11

12 Round column drilling machine on a scale of 1:5 An old round column drilling machine made by Alzmetall was the original which Jörg Scepanski produced as a full functional model on a scale of 1 : 5. Mr. Scepanski produced all the turned pieces on his WABECO Lathe D2400 E. All the milled parts he made on his WABECO F1210 E high speed mill. The machine stand is milled out of a full block of brass. The stand is milled hollow like the original and has four support feet. The contact surface of the work piece is milled out of stainless steel and is connected to the machine base. The stand is drilled to fit the vertical and tapered holder of the round column. The tapered holder is turned completely out of one piece of red brass. To get a strong interference fit, the collet of the holder is turned a few hundredths mm larger than the hole in the machine stand. The machine round column is turned out of a full block of stainless steel. The round column is a few hundredths mm larger than the hole of the tapered holder and therefore provides an interference fit. The table is milled out of a full block of brass. The original from Alzmetall is made of cast iron and the underside of the table has a complex ribbing. The ribbing of the model is the same as the original. At first the bore of the round column was drilled. The working surface of the table was milled out of stainless steel including the T-slots for the T-nuts. The crankcase is milled out of red brass and screwed on to the table. For the crank gear (for raising and lowering the table) a worm gear and a worm shaft were used, which were built into the crankcase. The rack is grooved into the hole for the round column and interlocks with the worm gear, exactly as it is in the original. In this way it is possible to crank the work table in the required position. In order to clamp the table for drilling or swivelling it out of the way, the table was split on the backside of the round-lead-hole. On the top is an adjusting screw and counter nut and underneath is a clamping lever. Thereby it is possible to adjust the table free of play. The clamp lever was milled and filed out of brass. The clamp lever was milled hollow on the inside with a 1 mm radius milling cutter. The machine head is milled out of aluminium. The inner workings of the machine head consists of an outer spindle of stainless steel including the depth gauge, the inside spindle made of titanium with an MT3 collet in a scale of 1 : 5 with a space for the engaging piece of the drive pulley, the shaft and the gear wheel for the spindle travel, recuperating spring for the spindle including depth gage, the spring stop plate made of titanium, two drive pulleys made of brass, working lamp including the reflector made of polished stainless steel, an extra control lamp for the work lamp which gives light for the table, two switches, a lot of cables and resistors etc, etc, etc. 12 The inside spindle with the tool collet is positioned in the outside spindle with two ball bearings. The drive pulley for the inside spindle is in a large ball bearing, which is positioned in the machine head. For that reason it doesn t put any pressure on the drive O-ring of the inside spindle. In this way a correct travel is given to the outside spindle. In the outside spindle a rack was milled to engage the drill travel. It is possible to adjust the depth stop infinitely to the desired drilling depth. Exactly like the large Alzmetall, the drilling depth will be read on a scale at the front.

13 Turned and milled on WABECO lathes and milling machines The machine head cover is milled out of a full block of aluminium. The name plate is made of 1mm brass plate sawn out with a goldsmith fretsaw and cleaned up with small files. The name plate is 10 mm high and a 54 mm long. Finally the name plate was silver plated and chemical etched on the black base plate. The front side of the machine head is milled out 15 mm in depth. An edge of 3 mm is left. In this edge a control panel was milled for the head plate with switches and buttons. The buttons are dummies. Both switches are operational and turn on the motor and the working lamp. The body of rev.-counter is made out of a base plate of brass. The classification lines are painted on the white coated instrument dial. The figures are glued on separately. The needle is sawed and filed out of a brass plate of 0.2 mm thickness. The 0.8 mm thick glass plate was ground round with a diamond grinding disc and embedded into the dial. After that a turned stainless steel cage ring was put on. The original motor is screwed on the outside at the back of the machine head. In the case of the model a Glockenankermotor including a gearbox was fastened in exactly the same place. Because the motor is visible, and since such a small motor doesn t look like the original, a dummy cover of red brass was milled and turned. The cover was placed over the electric motor and held by the clamping plate of the motor. The cooling fins were milled in using a 1.8 mm milling cutter, the cooling fins have a thickness of 0.8 mm. The connection box is integrated in the cover. It is possible to open the box to get at the cables to the motor at any time. The fan cover underneath is milled out of brass. The connection box is milled out of a full block of brass and inside hollow like the original. The cover is screwed from the outside. Inside the box are the connection cables and the two screws that hold the machine head on the round. The screw connections are milled and turned out of one piece of brass. The upper nut is offset by 30, so that it looks like it is tighten. The upper hexagon was milled on the dividing attachment, than reversed, 30 offset, clamped and then the lower hexagon was milled. The T-slots of both hexagons were grooved on the lathe. Operating- Drilling with the model is an absolute pleasure. You don t want to stop. The model has such power that there is no problem drilling brass or stainless steel. The depth gauge can be adjusted to any desired drilling depth. Thanks to the motor it is almost impossible to stop the 8.8 mm thick spindle with your fingers. The voltage supply is 24 volts. For better vision you can use the working lamp, which is in the radius of the machine head. The next model of F1210 E high speed on a scale of 1:5 You also want to publish in our next catalogue or on our web-shop your models that were produced on WABECO machines? We would appreciate if you contact us. 13

14 INDEX Lathes D2000E and options 22 D2400E and options 22 D3000E and options 22 D4000E and options 32 D6000E and options 32 D6000E high speed and options 32 DF1680E Universal drilling and milling unit 40 CNC lathes CC-D4000E and options 48 CC-D6000E and options 48 CC-D6000E high speed and options 48 Milling machines F1200E and options 62 F1200E high speed and options 62 F1210E and options 62 F1210E high speed and options 62 F1410LF and options 64 F1410LF high speed and options 64 CNC milling machines CC-F1200E and options 78 CC-F1200E high speed and options 78 CC-F1210E and options 78 CC-F1210E high speed and options 78 CC-F1410LF and options 82 CC-F1410LF high speed and options 82 Digital measuring systems Digital readout systems 90 Digital measuring gages 91 Measuring instruments Angle block set 97 Angle prism (adjustable) 97 Center indicator 100 Calipers 93 Depth measuring caliper gage 95 Depth micrometer gage 95 Dial gages 98 Dial test indicator 98 Edge position sensor 101 Holder for micrometer screws 94 Internal micrometer gages 96 Levels 100 Magnetic measuring support 98 Magnetic chucks 101 Marking and altimeter device 92 Measurement and test board 101 Measuring tool kit 92 Micrometer screws 94 Micrometer set 94 Parallel block gage set 97 Positional displays 92 Prism pair 97 Square 95 Straight edge 93 Telescope gage set 96 3-D sensing device 100 Try square set 95 Universal graphometer 93 Dividing attachments Dividing attachment Indexing device 103 Tailstock 103 Working lamps Magnetic lamps 105 Magnifying lamps 105 Accessories for machines Coolant concentrate 106 Coolant hose 3-fold 107 Coolant unit 107 Demagnetizing table 106 Grease gun 106 Hand steel rest 106 Spray cooling system 107 Stays 106 Clamping tools Adapter sleeve MT3 to MT2 115 Boring head Boring bar set 121 Camlock collet chuck 112 Camlock lathe chuck 112 Clamping and face plate 113 Clamping set for lathes 113 Clamping set for milling machines 116 Collets 116 Collet chuck 113 Collet set 112 Direct collets 117 Direct collet set 117 Disc cutter 120 Drill chuck 115 Drill chuck with toothed ring 115 Flanges jaw lathe chucks Holder for boring bars 125 Holder for drill steel 124 Holder for turning steel 124 Hollow spindle stop (adjustable) 113 Key for shell end milling mandril 118 Key for spring collet chuck 116 Lathe centres 114 Mandril collars 119 Milling clamping chuck 116 Multi-purpose shell end milling mandril Parting tool 125 Parting tool holder 124 Quick-action drill chuck 115 Quick-change tool holder, basic body 124 Quick-change tool holder set 125 Soft non-stepped jaws Spring collet chuck 116 Square turret tool-post 124 Surface clamping chuck (Weldorn)

15 INDEX Surface plates 111 Taper shaft for drill chuck jaw chuck jaw lathe chucks Threading chuck assembly 120 Tool changer set 114 Cutting tools Adjustable tap wrench 138 Angular milling cutter set 135 Carbide tipped indexable inserts set 128 Clamping holder for indexable inserts Combination drill and countersink 130 Countersink and burr remover Die stock 138 Face milling cutters 136 Hand taps 138 Hand reamer set 137 Hard metall milling cutter with diamont point 135 Inserted tooth milling cutter 131 Knurling pliers 130 Knurling tool 130 Magnetic pick-up tool 129 Metal slitting saws 136 Miniature thread cutting set 139 Punching set 129 Radius cutter set 134 Round dies 138 Shaft roughing mill 132 Shell end mills 133 Shell end mills set 134 Shell type single angle milling cutters 135 Side milling cutters 136 Single-corner rounding cutter set 135 Slot cutter-set 134 Slotting end mills 132 Slotting end mills set Spot facer set 131 Step drill set 137 Steel cutting holder 129 Tap and die set 139 Tapping drill set 140 Taps single cut 138 Thread cutting attachment 140 Tooth form cutters 137 Turning tools Universal carbide tipped tools set Vices Articulated vices 3-axis 145 Clamping tool kit 148 Forged steel vices 141 Gripping jaws aluminium 142 Gripping jaws plastic 142 Low tension vices Machine vices 2-axis 145/147 Machine vices 3-axis Machine vices Mechanics bench vice 142 Parallel base 148 Parallel vices 142 Swivel base 141 Steel vices 141 T-nut blocks 148 Unit for adjustment of height 141 Work piece buffer 147 Arbor press 149 Keyway cutting set 149 Grinders Disc grinder 152 Grinding discs 152 Double grinder 152 Grinding discs 152 Tool grinder 150 Grinding discs 151 Grinding fixture Collets 151 Sheet metal forming Folding press 153 Lever operated sheet metal shear 153 Precision drilling and milling stands BF BF Precision mini drilling and milling machine Accessories Clamping brackets 161 Cross support 160 Drill gun holder 162 Drilling and milling gear motor 160 Ring 162 Rotary table 161 Special clamps 161 Toothed extension rail hexagon 162 Toothed rack 162 Drill stands 163 Universal attachment with base

16 Lathes D2000 E Page 22 Centre distance Centre height Power Spindle speed indefinitely variable Feed rates 350 mm 110 mm 1.4 kw, 230 V, 50 Hz r.p.m and 0.16 mm D2400 E Page 22 Centre distance Centre height Power Spindle speed indefinitely variable Feed rates 500 mm 110 mm 1.4 kw, 230 V, 50 Hz r.p.m and 0.16 mm D3000 E Page 22 Centre distance Centre height Power Spindle speed indefinitely variable Feed rates infinitely variable 500 mm 110 mm 1.4 kw, 230 V, 50 Hz r.p.m mm/min D4000 E Page 32 Centre distance Centre height Power Spindle speed indefinitely variable Feed rates 350 mm 100 mm 1.4 kw, 230 V, 50 Hz r.p.m and 0.16 mm D6000 E Page 32 Centre distance Centre height Power Spindle speed indefinitely variable Feed rates 600 mm 135 mm 1.4 kw, 230 V, 50 Hz r.p.m and 0.16 mm 16 D6000 E high speed Page 32 Centre distance Centre height Power Spindle speed indefinitely variable Feed rates 600 mm 135 mm 2.0 kw, 230 V, 50 Hz r.p.m and 0.16 mm DF1680 E Page 40 Longitudinal X-axis 500 mm Transverse Y-axis 140 mm Vertical Z-axis 280 mm Power 1.4 kw, 230 V, 50 Hz Spindle speed indefinitely variable r.p.m.

17 Lathes CC-D4000 E Page 48 Centre distance Centre height Power Spindle speed indefinitely variable Path feed rate 350 mm 100 mm 1.4 kw, 230 V, 50 Hz r.p.m. Up to max. 500 mm/min CC-D6000 E Page 48 Centre distance Centre height Power Spindle speed indefinitely variable Path feed rate 600 mm 135 mm 1.4 kw, 230 V, 50 Hz r.p.m. Up to max mm/min CC-D6000 E high speed Page 48 Centre distance Centre height Power Spindle speed indefinitely variable Path feed rate 600 mm 135 mm 2.0 kw, 230 V, 50 Hz r.p.m. Up to max mm/min 17

18 Milling machines F1200 E Page 62 Longitudinal X-axis Vertical Z-axis Transverse Y-axis Work bench Power Spindle speed indefinitely variable 260 mm 280 mm 150 mm 450 x 180 mm 1.4 kw, 230 V, 50 Hz r.p.m. F1200 E high speed Page 62 Longitudinal X-axis 260 mm Vertical Z-axis 280 mm Transverse Y-axis 150 mm Work bench 450 x 180 mm Power 2.0 kw, 230 V, 50 Hz Spindle speed indefinitely variable r.p.m. F1210 E Page 62 Longitudinal X-axis Vertical Z-axis Transverse Y-axis Work bench Power Spindle speed indefinitely variable 500 mm 280 mm 150 mm 700 x 180 mm 1.4 kw, 230 V, 50 Hz r.p.m. F1210 E high speed Page 62 Longitudinal X-axis Vertical Z-axis Transverse Y-axis Work bench Power Spindle speed indefinitely variable 500 mm 280 mm 150 mm 700 x 180 mm 2.0 kw, 230 V, 50 Hz r.p.m. 18 F1410 LF Page 64 Longitudinal X-axis Vertical Z-axis Transverse Y-axis Work bench Power Spindle speed indefinitely variable 500 mm 280 mm 200 mm 700 x 180 mm 1.4 kw, 230 V, 50 Hz r.p.m. F1410 LF high speed Page 64 Longitudinal X-axis Vertical Z-axis Transverse Y-axis Work bench Power Spindle speed indefinitely variable 500 mm 280 mm 200 mm 700 x 180 mm 2.0 kw, 230 V, 50 Hz r.p.m.

19 Milling machines CC-F1200 E Page 78 Longitudinal X-axis 260 mm Vertical Z-axis 280 mm Transverse Y-axis 150 mm Work bench 450 x 180 mm Power 1.4 kw, 230 V, 50 Hz Spindle speed indefinitely variable r.p.m. Path feed rate for up to max mm/min CC-F1200 E high speed Page 78 Longitudinal X-axis 260 mm Vertical Z-axis 280 mm Transverse Y-axis 150 mm Work bench 450 x 180 mm Power 2.0 kw, 230 V, 50 Hz Spindle speed indefinitely variable r.p.m. Path feed rate for up to max mm/min CC-F1210 E Page 78 Longitudinal X-axis 500 mm Vertical Z-axis 280 mm Transverse Y-axis 150 mm Work bench 700 x 180 mm Power 1.4 kw, 230 V, 50 Hz Spindle speed indefinitely variable r.p.m. Path feed rate for up to max mm/min CC-F1210 E high speed Page 78 Longitudinal X-axis 500 mm Vertical Z-axis 280 mm Transverse Y-axis 150 mm Work bench 700 x 180 mm Power 2.0 kw, 230 V, 50 Hz Spindle speed indefinitely variable r.p.m. Path feed rate for up to max mm/min CC-F1410 LF Page 82 Longitudinal X-axis 500 mm Vertical Z-axis 280 mm Transverse Y-axis 200 mm Work bench 700 x 180 mm Power 1.4 kw, 230 V, 50 Hz Spindle speed indefinitely variable r.p.m. Path feed rate for up to max mm/min CC-F1410 LF high speed Page 82 Longitudinal X-axis 500 mm Vertical Z-axis 280 mm Transverse Y-axis 200 mm Work bench 700 x 180 mm Power 2.0 kw, 230 V, 50 Hz Spindle speed indefinitely variable r.p.m. Path feed rate for up to max mm/min 19

20 Lathes with cylindrical guideways WABECO technology has proofed itself - the fact that thousands of lathes with massive cylindrical guideways have been sold without a complaint speaks for itself. You want to turn with precision! WABECO lathes guarantee you ultimate precision covering the entire working range of the lathe. Production in Germany on state-of-the-art machine tools guarantees this. The result is WABECO lathes made to toolmaker's accuracy. Parting off Longitudinal turning You want quality! WABECO lathes are produced on state-of-the-art machine tools with a machine precision in accordance with DIN (German Industrial Norm). In order to guarantee our quality, we run tests during assembly and perform a written final test report. This is composed of, among other things, (declaration of average-value specifications): truth of rotation of the work spindle mm, cylindrical turning with finishing cut to 100 mm flying 0.01 mm, cylindrical turning with finishing cut to 300 mm between centres mm. You want a robust lathe! By means of the powerful and infinitely variable drive, it is possible, for example, with round bars of steel with a diameter of 50 mm, to turn down diameters of a work piece by 5 mm with one feed operation. We would be glad to supply the proof. You want a wear-free lathe! By means of our cylindrical guideways, optimal swarf removal is ensured. Swarf scrapers in the tool slide prevent dirt and swarf entering the guideways. We offer a 10-year warranty on the guideway pillar. Thread cutting You want using over generations! This is guaranteed by in-house design and construction. The supply of replacement parts is also guaranteed for decades. You want expert advice! If you have technical inqueries or you wish to be advised in selecting the most suitable lathe and the corresponding accessories for your requirements, our WABECO team is at your disposal for advice. You want safety! The lathes' electrical systems have been constructed in accordance with the VDE (Association of German electrical technicians' regulations). Taper turning You want a warranty! We offer you a 5-year warranty - the warranty does not cover parts subject to wear. 20

21 High torque - thanks to the countershaft the lathes have high torque inserted between the drive and the work spindle and this is ideal for machining materials which are hard and difficult to cut. Extremely silent running by means of modern, electronically regulated drive technology. Overload clutch - to prevent damage to the feed system, the lead screw and the lead screw drive are connected to the overload clutch. Milling with an angle plate with milling machine table Rigid work spindle - the rigid work spindle is mounted on 2 precision-din adjustable tapered roller bearings. The centering of the work spindle nose is in accordance with DIN Universally adjustable cross table - all parts of the cross table are made of high-quality grey cast iron and the dovetail guides are adjustable and play-free. Milled graduations in the graduated collars make cuts in the hundredths range possible. The upper slide can be rotated 360 on the traverse slide in order to turn different tapers. Inside turning Powerful tailstock - in order to turn slender tapers, the upper part of the tailstock can be adjusted. The tailstock sleeve is provided with a internal morse taper MT2. A graduated scale on the sleeve allows the depth setting to be read. Precision guides - precision-ground high-quality solid steel guide ways guarantee a high level of durability, precision and a long life. Drilling The ON-OFF switch is equipped with a low voltage release, i.e. the machine will not re-start automatically in the event of a power failure. The drive electronics are equipped with a multiple fault monitoring circuit and this permits a smooth start under all operation conditions. Easy maintenance - WABECO lathes are easy to maintain because all the modules are easy to reach. The modules can easily be removed for repair purposes. View of gear train 21

22 Lathes with cylindrical guideways D2000 E D2400 E D3000 E 22

23 for all lathes 5-year warranty Basic equipment we guarantee ultimate precision due to production in Germany on state-of-the-art machine tools made to toolmaker's accuracy with test report with electronically infinitely variable drive r.p.m. Equipped with a strong work spindle drive with dynamic, speed-controlled main drive motor, which can be adjusted by means of a potentiometer over a wide range of cutting speeds with single-phase inverse speed motor 1.4 kw, 230 V, 50 Hz as a direct current model with continuous r.p.m. surveillance work spindle bore Ø 20 mm (optional Ø 30 mm) clockwise/anticlockwise rotation of work spindle with leading spindle drive and change gear quadrant for thread cutting automatic longitudinal feed constant torque throughout the entire speed range also available in 110V - 60 Hz and inch models especially for lathes D2000 E standard lathe chuck with turning and drilling jaw fixed lathe centre MT2 optional - change gears set for metric ( mm) and inch (10-32 TPI) threads (No ) with 3-jaw lathe chuck Ø 100 mm Order No especially for lathes D2400 E precision lathe chuck with turning and drilling jaw fixed lathe centre MT2 optional - change gears set for metric ( mm) and inch (10-32 TPI) threads (No ) with 3-jaw lathe chuck Ø 100 mm Order No with 3-jaw lathe chuck Ø 125 mm Order No with 4-jaw lathe chuck Ø 125 mm Order No especially for lathes D3000 E precision lathe chuck with turning and drilling jaw live lathe centre MT2 automatic longitudinal turning and thread cutting without exchanging loose change gear the conventional longitudinal feed of the cross support is accomplished with an angular gear the automatic longtitudinal feed is infinitely adjustable by means of a potentiometer the feed direction can be selected by means of a switch change gears set for threading metric ( mm) and inch (10-32 TPI) threads with 3-jaw lathe chuck Ø 100 mm Order No with 3-jaw lathe chuck Ø 125 mm Order No with 4-jaw lathe chuck Ø 125 mm Order No

24 Technical data D2000 E D2400 E D3000E Centre distance 350 mm 500 mm 500 mm Centre height 110 mm 110 mm 110 mm Power 230 V, 50 Hz 1.4 kw 1.4 kw 1.4 kw Spindle speed infinitely variable r.p.m r.p.m r.p.m. Spindle bore 20 mm - optional 30 mm 20 mm - optional 30 mm 20 mm - optional 30 mm Taper in spindle nose MT3 MT3 MT3 only if spindle bore only if spindle bore only if spindle bore 20 mm 20 mm 20 mm Ø-of chuck work above cross slide rest 126 mm 126 mm 126 mm Travel of cross slide 110 mm 110 mm 110 mm Travel of longitudinal slide 58 mm 58 mm 58 mm Swivel range of the upper slide rest max. height of turning tools 20 mm 20 mm 20 mm Truth of rotation of spindle nose mm mm mm Cylindrical turning to 100 mm unsupported Ø of chuck work, measured above the guiding bars 0.01 mm 0.01 mm 0.01 mm 220 mm 220 mm 220 mm Travel of tailstock sleeve 65 mm 65 mm 65 mm Tailstock sleeve taper MT2 MT2 MT2 Tailstock offset range ± 10 mm ± 10 mm ± 10 mm Automatic feed mm mm mm/min optional 0.16 mm optional 0.16 mm infinitely variable Thread pitch optional optional metric thread mm mm mm inch thread TPI TPI TPI Machine dimensions (W x H x D) 1050 x 410 x 420 mm 1200 x 410 x 420 mm 1140 x 410 x 420 mm Weight net without packing 59 kg 65 kg 71 kg - Technical details are subject to change - 24

25 Options Work spindle bore Ø 30 mm no retrofitting without morse taper Change gears set for optional retrofitting Order No for metric ( mm) and inch (10-32TPI) threads the change gears are part of the standard equipment for the D3000 E Pair of toothed wheels for left-hand thread for optional retrofitting Order No Pan for coolant and cutting for optional retrofitting Order No for D2000 Order No for D2400 E/D3000 E Order No Base cabinet H 85 x W 106 x D 45 cm with 2 lockable doors and 2 shelves made of powder-coated sheet steel Order No Levelling elements vibration pick up and absorption element Ø 80 mm, thread M10 prevents the machine and cabinet moving for precise height adjustment on uneven ground 4 levelling elements are required per cabinet/machine pack. unit: 1 piece Order No

26 Options Coolant unit with splash guard for optional retrofitting for cooling and lubrication complete with feed pump 230 V, 50 Hz flexible hose with stop value and nozzle content coolant: 19 litres Application: i.e. when processing high alloy steel and aluminium, improves the surface finish, increases tool endurance, prevents built-up edges, maintains dimensional accuracy of work pieces Order No Illustration D3000 E with 3-axis digital readout system 3-axis digital readout system and linear measuring scales switchable from lathes to milling machines for a precise, fast and reliable production smooth installation by exact positioning no parallax or reading errors absolute accuracy of repeat machining glass measuring scales are protected against shock and dirt colour display, 7-digit position indicator an +/- display resolution mm ergonomically designed folio keyboard - dust and splash guard reversible metric/inch reversion of count (up or down) by means of operation sign change coordinates value setting or origin of zero setting data is preserved in the fixed set point memory in the case of a power cut incremental or absolute measurement input parameter input diameter or radius readout display of the axes Z0 and Z1 with adding function, either the addition value or the individual values are displayed can be installed by the customer 3-axis digital readout system Order No Linear measuring scales for transverse X-axis measuring length 170 mm Order No Linear measuring scales for longitudinal Z-axis for D2000 E measuring length 320 mm Order No for D2400 E/D3000 E measuring length 520 mm Order No Bracket for readout system and protective cover for the glass measuring scales Order No Factory-installed readout system and glass measuring scales Order No

27 Options Angle plate with milling table for optional retrofitting for drilling and milling can be traversed in 3 axis work bench 130 x 100 mm work bench can be rotated infinitely variable 360 Order No Start set 1 for lathes D2000 E/D2400 E consisting of: universal carbide tipped tools set 6-pieces Live lathe centre MT2 precision quick-action drill chuck taper shaft for drill chuck Order No Start set 2 for lathes D2000 E/D2400 E/D3000 E consisting of: universal carbide tipped tools set 6-pieces precision quick-action drill chuck taper shaft for drill chuck quick-change tool holder, basic body holder for drill steel holder for turning steel for lathes D2000E/D2400 E additional consisting of: Live lathe centre MT2 for D2000 E/D2400 E Order No for D3000 E Order No

28 Lathes with prismatic cast iron bed You want to turn with precision! WABECO lathes guarantee you ultimate precision covering the entire working range of the machine. Production in Germany on state-of-the-art machine tools guarantees this. The result is WABECO lathes made to toolmaker's accuracy. View of gear train You want quality! WABECO lathes are produced on state-of-the-art machine tools with a machine precision in accordance with DIN (German Industrial Norm). In order to guarantee our quality, we run tests during assembly and perform a written final test report. This is composed of, among other things, (declaration of average-value specifications): truth of rotation of the work spindle mm, cylindrical turning with finishing cut to 100 mm flying 0.01 mm, cylindrical turning with finishing cut to 300 mm between centres mm. You want a robust lathe! By means of the powerful and infinitely variable drive, it is possible, for example, with round bars of steel with a diameter of 50 mm, to turn down diameters by 10 mm with one feed operation. We would be pleased to proof it to you. You want a wear-free lathe! Swarf scrapers with felt in the tool slide prevent dirt and swarf entering the guideways. Drilling with stay You want generations of use! This is guaranteed by in-house design and construction. The supply of replacement parts is also guaranteed for decades. You want expert advice! If you have technical inquiries or you wish to be advised in selecting the most suitable machine and the corresponding accessories for your requirements, our WABECO team is at your disposal for advice. You want safety! The lathes' electrical systems have been constructed in accordance with the VDE (Association of German electrical technicians' regulations). Thread cutting You want a warranty! We offer you a 5-year warranty - the warranty does not cover parts subject to wear. 28

29 Engine bed - the hardened, rigid machine bed is made of multiple diagonally ribbed grey cast iron. The vee guides are ground. High torque - on the work spindle allows working without problems even in the lower speed ranges for example when machining materials which are hard and difficult to cut. Extremely silent running by means of modern, electronically regulated drive technology. Rigid work spindle - the rigid work spindle is mounted on 2 adjustable precision DIN tapered roller bearings. The centering of the work spindle nose is in accordance with DIN Inside turning Tailstock - the housing is made of grey cast iron and centered on the engine bed by means of a hand scraped vee groove. Tumble gear - can be switched on alternatively for left or right hand thread. Universal adjustable cross table - all parts of the cross table are made of high-quality grey cast iron and the dovetail guides are adjustable and play-free. Milled graduations in the graduated collars make cuts in the hundredths range possible. The upper slide can be rotated 360 on the transverse slide in order to turn different tapers. Powerful tailstock - in order to turn slender tapers, the upper part of the tailstock can be adjusted. The tailstock sleeve is provided with a internal morse taper MT2. A graduated scale on the sleeve allows the depth setting to be read. Knurling The ON-OFF switch is equipped with a low voltage release, i.e. the machine will not re-start automatically in the event of a power failure. The drive electronics are equipped with a multiple fault monitoring circuit and this permits a smooth start under all operation conditions. Easy maintenance - WABECO lathes are easy to maintain, because all the modules are easy to reach. The modules can easily be removed for repair purposes. Turning with collet chuck 29

30 Lathes with prismatic cast iron bed D4000 E with base cabinet and coolant unit D6000 E with base cabinet 30

31 D6000 E with base cabinet and coolant unit D6000 E with ball screws incl. lead-or ball screw protective cover, base cabinet and coolant unit 31

32 Lathes with prismatic cast iron bed D4000 E D6000 E D6000 E high speed 32

33 for all lathes 5-year warranty Basic equipment we guarantee ultimate precision due to production in Germany on state-of-the-art machine tools with hardened prismatic cast iron bed made to toolmaker's accuracy with test report work spindle bore Ø 20 mm (optional Ø 30 mm for all lathes D6000 E) precision lathe chuck with turning and drilling jaw live lathe centre MT2 clockwise/anticlockwise rotation of work spindle tumbler gear for left and right threads change gear set for threading metric ( mm) and inch (10-32 TPI) threads 2 automatic longitudinal feeds rates/lead screw drive constant torque throughout the entire speed range especially for lathes D4000 E with electronically infinitely variable drive r.p.m. Equipped with a strong work spindle drive with dynamic, speed-controlled main drive motor, which can be adjusted by means of a potentiometer over a wide range of cutting speeds with single-phase inverse-speed motor 1.4 kw, 230 V, 50 Hz as a direct current model with continuous r.p.m. surveillance also available in 110V - 60 Hz and inch model with 3-jaw lathe chuck Ø 100 mm Order No with 3-jaw lathe chuck Ø 125 mm Order No with 4-jaw lathe chuck Ø 125 mm Order No especially for lathes D6000 E with electronically infinitely variable drive r.p.m. Equipped with a strong work spindle drive with dynamic, speed-controlled main drive motor, which can be adjusted by means of a potentiometer over a wide range of cutting speeds with single-phase inverse-speed motor 1.4 kw, 230 V, 50 Hz as a direct current model with continuous r.p.m. surveillance teilstock with quick-release also available in 110V - 60 Hz and inch model with 3-jaw lathe chuck Ø 100 mm Order No with 3-jaw lathe chuck Ø 125 mm Order No with 3-jaw lathe chuck Ø 160 mm Order No with 4-jaw lathe chuck Ø 125 mm Order No especially for lathes D6000 E high speed robust, speed regulated motor, which can be adjusted by means of a potentiometer over a wide range of cutting speeds. Power 2.0 kw, 230 V, 50 Hz spindle speed r.p.m. (with lathe chuck Ø 125 mm max r.p.m.) suitable for small diameter tools due to high speed teilstock with quick-release lever with 3-jaw lathe chuck Ø 100 mm Order No with 3-jaw lathe chuck Ø 125 mm Order No with 4-jaw lathe chuck Ø 125 mm Order No

34 Basic equipment for all D6000 E lathes equipped with Camlock fixture 5-year warranty we guarantee ultimate precision due to production in Germany on state-of-the-art machine tools with hardened prismatic cast iron bed tailstock with quick-release lever made to toolmaker s accuracy with test report work spindle bore Ø 20 mm (optional Ø 30 mm for all CNC lathes CC-D6000 E) Precision Camlock lathe chuck with turning and drilling jaws Camlock spindle holder according to DIN size 4 for quick changing of lathe chucks and collet chucks by means of the quick-fastener live lathe centre MT2 clockwise/anticlockwise rotation of work spindle tumbler gear for left and right threads change gear set for threading metric ( mm) and inch (10-32 TPI) threads 2 automatic longitudinal feed rate/lead screw drive constant torque throughout the entire speed range especially for lathes D6000 E with electronically infinitely variable drive r.p.m. Equipped with a strong work spindle drive with dynamic, speed-controlled main drive motor, which can be adjusted by means of a potentiometer over a wide range of cutting speeds with single-phase inverse-speed motor 1.4 kw, 230 V, 50 Hz as a direct current model with continuous r.p.m. surveillance with Camlock 3-jaw lathe chuck Ø 125 mm Order-No with Camlock 4-jaw lathe chuck Ø 125 mm Order-No especially for lathes D6000 E high speed robust, speed regulated motor, which can be adjusted by means of a potentiometer over a wide range of cutting speeds. Power 2.0 kw, 230 V, 50 Hz spindle speed r.p.m. (with lathe chuck Ø 125 mm max r.p.m.) suitable for small diameter tools due to high speed with Camlock 3-jaw lathe chuck Ø 125 mm Order No with Camlock 4-jaw lathe chuck Ø 125 mm Order No

35 Technical Data D4000 E D6000 E D6000 E high speed Centre distance 350 mm 600 mm 600 mm Centre height 100 mm 135 mm 135 mm Power 230 V, 50 Hz 1.4 kw 1.4 kw 2.0 kw Spindle speed infinitely variable r.p.m r.p.m r.p.m. Spindle bore 20 mm 20 mm 20 mm optional 30 mm optional 30 mm Taper in spindle nose MT3 MT3 MT3 Ø-of chuck work above cross slide rest 120 mm 170 mm 170 mm Travel of cross slide 100 mm 140 mm 140 mm Travel of longitudinal slide 50 mm 60 mm 60 mm Swivel range of the upper slide rest max. height of turning tools 16 mm 20 mm 20 mm Truth of rotation of spindle nose mm mm mm Cylindrical turning to 100 mm unsupported Ø of chuck work, measured above the guiding bars 0.01 mm 0.01 mm 0.01 mm 200 mm 270 mm 270 mm Travel of tailstock sleeve 45 mm 65 mm 65 mm Tailstock sleeve taper MT2 MT2 MT2 Tailstock offset range ± 10 mm ± 10 mm ± 10 mm Automatic feed and 0.16 mm and 0.16 mm and 0.16 mm Thread pitch metric thread inch thread mm mm mm TPI TPI TPI Machine dimensions (W x H x D) 860 x 400 x 380 mm 1230 x 500 x 470 mm 1200 x 630 x 479 mm Weight net without packing 71 kg 150 kg 177 kg - Technical details are subject to change - 35

36 Options Work spindle bore Ø 30 mm no retrofitting with ground inner taper MT3 not available for lathe D4000 E Illustration D6000 E with ball screws and lead-or ball screw protective cover Ball screws no retrofitting for both axes very high pitch and positioning precision wear-free incl. lead-or ball screw protective cover not available for lathe D4000 E Lead-or ball screw protective cover no retrofitting to protect the leading spindle and nut against swarf to prevent premature wear and loss of precision not available for lathe D4000 E Order No Order No Order No Quick-action collet chuck no retrofitting quick clamping device for interchangeable collet chucks clamping range 1-30 mm to be used only up to max r.p.m. clamping and unclamping of the work piece done by hand lever self-locking collets from 1-30 mm available - price upon request not available for lathe D4000 E Base cabinet H 85 x W 106 x D 45 cm with 2 lockable doors and 2 shelves made of powder-coated sheet steel Levelling elements vibration pick up and absorption element Ø 80 mm, thread M10 prevents the machine and cabinet moving for precise height adjustment on uneven ground 4 levelling elements are required per cabinet/machine Order No Order No pack. unit: 1 piece Order No

37 Options Coolant unit with splash guard for optional retrofitting for cooling and lubrication complete with feed pump 230 V, 50 Hz flexible hose with stop valve and nozzle content coolant: 19 liters Application: i. e. when processing high alloy steel and aluminium, improves the surface finish, increases tool endurance, prevents built-up edges, maintains dimensional accuracy of work pieces for D4000 E Order No for D6000 E/D6000E high speed Order No Universal drilling and milling unit DF1680 E for optional retrofitting product description see page 40 not available for lathes D4000 E Order No Angle plate with milling table for optional retrofitting complete with milling table and vertical slide rest for drilling and milling can be traversed in 3 axes work bench 130 x 100 mm work bench can be rotated infinitely variable 360 for D4000 E Order No for D6000 E/D6000 E high speed Order No Start set 1 consisting of: universal carbide tipped tools set 6-pieces precision quick-action drill chuck with taper shaft for drill chuck square turret tool-post for D4000 E Order No for D6000 E/D6000 E high speed Order No Start set 2 consisting of: universal carbide tipped tools set 6-pieces precision quick-action drill chuck with taper shaft for drill chuck quick-change tool holder, basic body holder for drill steel holder for turning steel for D4000 E Order No for D6000 E/D6000 E high speed Order No

38 Options Digital measuring gages for optional retrofitting digital measuring gages for precise and exact processing of a work piece, without monitioring spindle play the digital measuring slide shows values with a reading accuracy of 0.01 mm on the LCD display reversible metric/inch all digital measuring gages are equipped with an interface for position readout Reset function can be installed by the customer Digital measuring gage transverse X-axis for allen D4000 E measuring length 100 mm Order No for allen D6000 E measuring length 150 mm Order No Digital measuring gage longitudinal Z-axis for allen D4000 E measuring length 400 mm Order No for allen D6000 E measuring length 500 mm Order No Digital measuring gage upper longitudinal support Z-axis with vertical LCD display measuring length 100 mm Order No Set of fastenings for all 3 axes for allen D4000 E Order No for allen D6000 E Order No Factory-installed readout system and glass measuring gages Order No

39 Options 3-axis digital readout system and linear measuring scales switchable from lathes to milling machines for a precise, fast and reliable production smooth installation by exact positioning no parallax or reading errors absolute accuracy of repeat machining glass measuring scales are protected against shock and dirt colour display, 7-digit position indicator and +/-display resolution mm ergonomically designed folio keyboard dust and splash guard reversible metric/inch reversion of count (up and down) by means of operation sign change coordinates value setting or zero setting data is preserved in the fixed set point memory in the case of a power cut incremental or absolute measurement input parameter input diameter or radius readout display of the axes Z0 and Z1 with adding function, either the addition vaulue or the individual values are displayed can be installed by the customer Illustration D6000 E with 3-axis digital readout system 3-axis digital readout system Order No Linear measuring scales for longitudinal X-axis measuring length 170 mm Order No Linear measuring scales for longitudinal Z-axis for D4000 E measuring length 320 mm Order No for D6000 E/D6000 E high speed measuring length 520 mm Order No Bracket for readout system and protective cover for the glass measuring scales for D4000 E Order No for D6000 E/D6000 E high speed Order No Factory-installed readout system and glass measuring scales Order No

40 Universal drilling and milling unit DF1680 E suitable for WABECO lathes D6000 E/D6000 E high speed High torque on the work spindle even in the lower speed ranges and this is ideal for machining materials which are hard and difficult to cut. Extremely silent running by means of modern, electronically regulated drive technology. Extremely rigid work spindle in extendable sleeve - the precision ground work spindle with an accuracy of 0.01 mm and is mounted in a generously dimensioned drilling and milling quill with anti-friction bearings. The milling head can be swivelled 90º to both sides for drilling and milling at every angle. The vertical position can be set by means of a hardened and ground conical index pin. Tool, clamping and ejection system for mounting and ejecting tools (milling cutter, drill, chuck etc.) without a lot of effort. This makes any knocking out of tools with a hammer causing damage to the spindle bed, unnecessary. The ON-OFF switch with a low voltage release, i.e. the machine does not restart automatically in case of a power failure. The drive electronics are equipped with a multiple fault monitoring circuit which allows a smooth start under all operating conditions. Easy maintenance - because all the modules are easy to reach. The modules can easily be removed for repair purposes. 40 Longitudinal X-axis 500 mm Vertical Z-axis 280 mm Transverse Y-axis 140 mm Power 230 V, 50 Hz 1.4 kw Spindle speed indefinitely variable r.p.m. Swivel range of the milling head to both 90 slides Tool holder MT2 and tightening thread M10 Drilling stroke 55 mm Work bench (L x W) 270 x 150 mm Number of T-slots 2 Width of T-slots 10 mm Distance between milling machine table min. 0 mm and work spindle max. 280 mm Working range milling spindle nose-support 185 mm Weight without packing 49 kg

41 Basic equipment 5-year warranty we guarantee ultimate precision due to production in Germany on state-of-the-art machine tools made to toolmaker's accuracy with test report with electronically infinitely variable drive r.p.m. Equipped with a strong work spindle drive with dynamic, speed-controlled main drive motor, which can be adjusted by means of a potentiometer over a wide range of cutting speeds with single-phase inverse-speed motor 1.4 kw, 230 V, 50 Hz as direct current model with continuous r.p.m. surveillance tool holder MT2 protective hood prevents unintentional touching of the spindle while in operation. Swivels for quick tool change adjustable play-free dovetail guides in the Z-axis adjustable feed screws free of play using adjustable bronze nut and counter nuts in the Z-axis milling head can be swivelled 90 to both sides slow forward feed drilling depth end stop 1 concertina cover to protect guides exact clamping of the quill on the total surface area in the milling head constant torque throughout the entire speed range Order No Options Universal cross tables for optional retrofitting made to toolmaker's accuracy with test report all parts of the cross table manufactured from high-quality grey cast iron adjustable play free dovetail guides milled graduations on the scale rings of the cross table using this precise and stable cross table, the universal drilling and milling unit can be retooled as a pillar milling machine with dovetail guide work bench (L x W) 450 x 180 mm weight 35 kg Order No work bench (L x W) 700 x 180 mm weight 46 kg Order No Technical data see milling machines with dovetail guide 41

42 CNC lathes You want to turn with precision! WABECO CNC lathes guarantee you ultimate precision covering the entire working range of the CNC lathe. Production in Germany on state-of-the-art machine tools guarantees this. The result is WABECO CNC lathes made to toolmaker's accuracy. Thread cutting You want quality! WABECO CNC lathes are produced on state-of-the-art machine tools with a machine precision in accordance with DIN (German Industrial Norm). In order to guarantee our quality, we run tests during assembly and perform a written final test report. This is composed of, among other things, (declaration of average-value specifications): truth of rotation of the work spindle mm, cylindrical turning with finishing cut to 100 mm flying 0.01 mm, cylindrical turning with finishing cut to 300 mm between centres mm. You want a robust CNC lathe! By means of the powerful and infinitely variable drive, it is possible, for example, with round bars of steel with a diameter of 50 mm, to turn down diameters by 5 mm with one feed operation. We would be glad to supply the proof. You want a wear-free CNC lathe! Swarf scrapers in the tool slide prevent dirt and swarf entering the guideways. Contour turning You want generations of use! This is guaranteed by in-house design and construction. The supply of replacement parts is also guaranteed for decades. You want expert advice! If you have technical queries or you wish to be advised in selecting the most suitable CNC lathe and the corresponding accessories for your requirements, our WABECO team is at your disposal for advice. You want safety! The CNC lathes' electrical systems have been constructed in accordance with the VDE (Association of German electrical technicians' regulations). Face turning 42

43 Construction the hardened, rigid machine bed is made of grey cast iron which is multiple diagonally ribbed. The vee guides are ground. High torque on the work spindle allows working without problems even in the lower speed ranges for example when machining materials which are hard and difficult to cut. Extremely silent running - by means of modern, electronically regulated drive technology. Rigid main spindle - the rigid main spindle is mounted on 2 adjustable precision-din tapered roller bearings. The centering of the main spindle nose is in accordance with DIN Thread cutting with tool changer Universal adjustable cross table - all parts of the cross table are made of high-quality grey cast iron and the dovetail guides are adjustable and play-free. Axis drive - strong, maintenance-free feed motors, which drives the axes via the toothed belts, providing high feed rates and acceleration values. Ball screws - the use of ball screws is essential for a good positioning precision. Ball screws with play-free ball bearing nuts are used. Ball screws are wear-free. Automatic 8-fold tool changer - for 4 outside and 4 inside processing tools. The tools are automatically changed in CNC by means of the tool changer. The software also adjusts the number of revolutions on the work spindle, necessary for the selected tool. Inside turning Grooving 43

44 CNC lathe software nccad basic Software - the CNC lathe software nccad basic allows the easy creation of turning contours. By offering the possibility of backlash compensation, nccad basic provides for high accuracy when machining with a machine tool equipped with trapezoid spindles (backlash). Network compatible software An Update to nccad professional can be installed at any time (provided that ball screws are used). Type of control - 2D interpolation, i. e. two axes can be displaced simultaneously. By supporting the microstepping function, this control type guarantees a smooth run and high position resolution as well as an anticipatory program process. Conventional machining is possible with the controller switched off. Dialogue-oriented operator guidance Program input according to DIN with G and M functions as well as graphical programming. Data import - the contour is imported in form of dxf files from a CAD system such as Auto CAD or HPGL files in case of Corel Draw. nccad basic automatically converts these files into an executable program. Designing may also be done in nccad CAD mode. Contour designing - CAD mode allows the input or modification of coordinates i. e. instructions can be modified, added and/or deleted. With nccad professional, the contour to be turned can be drawn and displayed on the monitor by using the mouse or the keyboard. As a standard, the CAD mode offers the drawing of straight lines, arches, circles, polygons etc. The contours can be moved, rotated, copied, mirrored and trimmed. Input of technology values for the drawn contour such as the feed, in-feed depth, processing sequence, fine chip removal etc. 44

45 Automatical creation of CNC programs on the basis of a designed contour according to DIN Graphic simulation - prior to the actual machining of a work piece the operator may run a simulation program. By means of this method potential programming errors can be eliminated in a quick and easy way and an unnecessary collision can be avoided. Operating panel - via the operating panel the CNC lathe can even be run without a program either by direct input of the displacement value via the keypad or by using the arrow keys of the operating panel. The current values are displayed on the monitor. Tool specification serves for the administration of the tools. Machine zero point is interrogated by means of a reference travel via limit switches. Up to 20 further zero points can be allocated. Help functions - comfortable direct help function within the software. Direct access to the explanation of icons via the F1 key. System requirements - Pentium 2 min., at least 600 MHz, min. 64 MB RAM working memory, CD drive, serial interface, graphical resolution 1024 x 768, 60 MB left on the main board. Operating systems - Windows XP and Windows NT 45

46 CNC lathe software nccad professional Software - the comfortable CNC lathe software nccad professional allows the easy creation of turning contours. Network - compatible Software Type of control - 2 ½ D interpolation i. e. two axes can be displaced simultaneously. The 3 rd axis is intended for the 8-fold tool changer which is available as an option. By supporting the microstepping and the Look A-head feature, this control type guarantees a smooth run and high position resolution as well as an anticipatory program process. With nccad professional the machine runs at a very high speed on both axes, a rotational speed regulation is also provided and the spindle can optionally be turned on or off. Conventional machining is possible with the controller switched off. Dialogue-oriented operator guidance Program input according to DIN with G and M functions as well as graphical programming. Data import - the contour is imported in form of dxf files from a CAD system such as Auto CAD or HPGL files in case of Corel Draw. nccad professional automatically converts these files into an executable program. Designing may also be done in nccad CAD mode. Contour designing - CAD mode allows the input or modification of coordinates i. e. instructions can be modified, added and/or deleted. With nccad professional, the contour to be turned can be drawn and displayed on the monitor by using the mouse or the keyboard. As a standard, the CAD mode offers the drawing of straight lines, arches, circles, polygons etc. The contours can be moved, rotated, copied, mirrored and trimmed. As additional feature nccad professional enables you to dimension your drawings. Input of technology values for the drawn contour such as the feed, in-feed depth, processing sequence, fine chip removal, thread pitches etc. Automatical creation of CNC programs on the basis of a designed contour according to DIN

47 Graphic simulation with Open GL - prior to the actual machining of a work piece the operator may run a simulation. By means of this method potential programming errors can be eliminated in a quick and easy way and an unnecessary collision can be avoided. Operating panel - via the operating panel the CNC lathe can even be run without a program either by direct input of the displacement value via the keypad or by using the arrow keys of the operating panel. The current values are displayed on the monitor. Tool specification - allows the definition of tools by entering the angle, length and shape of cutting edges etc. Machine zero point is interrogated by means of a reference travel via limit switches. Up to 20 further zero points can be set. Help functions - comfortable direct help function within the software. Direct access to icon explanation via the F1 key. System requirements - Pentium 2 min., at least 600 MHz, min. 64 MB RAM working memory, CD drive, serial interface, graphical resolution 1024 x 768, 60 MB left on main board. The Open GL simulation requires a fast graphic card with a large memory such as GeForce2 made by NVIDIA. Operating systems Windows XP and Windows NT Tool memory - allows the administration of up to 20 different tools. The fully automatic tool memory calculates the deviations between the tools on the basis of the tool dimensions. Thread cutting in CNC mode for longitudinal metric and inch threads. 8-fold tool changer (optional) requires the 3 rd axis, provided ready for use. Electronic hand wheels (optional) needed for the zero point travel. 47

48 CNC lathes with prismatic cast iron bed CC-D4000 E CC-D6000 E 48 CC-D6000 E high speed

49 Basic equipment for all CNC lathes 5-year warranty we guarantee ultimate precision due to production in Germany on state-of-the-art machine tools with hardened prismatic cast iron bed made to toolmaker's accuracy with test report work spindle bore Ø 20 mm (optional Ø 30 mm for all CNC lathes CC-D6000 E) precision lathe chuck with turning and drilling jaw live lathe centre MT2 clockwise/anticlockwise rotation of work spindle tumbler gear for left and right threads conventional threading change gear set for threading metric ( mm) and inch (10-32 TPI) threads 2 automatic longitudinal feed rates/lead screw drive threading in CNC only with nccad software constant torque throughout the entire speed range CNC lathe software and connection cable between PC and control system factory-installed control unit with integrated operational control and feed motor the CNC lathes can be used conventionally as well as with CNC the use of ball screws is essential for the highest possible positioning accuracy PC control The PC assumes the administration of the program and the archiving of the data. For programm creating independent from the machine - with the aid of the lathe software, CNC programs can be produced on several PCs, independent of the CNC lathe. This means that new programs can be created on other PCs while the CNC lathe is performing machining operations on the work piece. This increases the productivity of your CNC lathe. PCs are not included in our range of goods especially for CNC lathes CC-D4000 E with electronically infinitely variable drive r.p.m. Equipped with a strong work spindle drive with dynamic, speed-controlled main drive motor, which can be adjusted by means of a potentiometer over a wide range of cutting speeds with single-phase inverse-speed motor 1.4 kw, 230 V, 50 Hz as a direct current model with continuous r.p.m. surveillance also available in 110V - 60 Hz and inch models with nccad software with 3-jaw lathe chuck Ø 100 mm Order No with 3-jaw lathe chuck Ø 125 mm Order No with 4-jaw lathe chuck Ø 125 mm Order No

50 Basic equipment especially for CNC lathes CC-D6000 E with electronically infinitely variable drive r.p.m. Equipped with a strong work spindle drive with dynamic, speed-controlled main drive motor, which can be adjusted by means of a potentiometer over a wide range of cutting speeds with single-phase inverse-speed motor 1.4 kw, 230 V, 50 Hz as a direct current model with continuous r.p.m. surveillance tailstock with quick-release lever also available in 110V - 60 Hz and inch models with nccad basis software with 3-jaw lathe chuck Ø 100 mm Order No with 3-jaw lathe chuck Ø 125 mm Order No with 3-jaw lathe chuck Ø 160 mm Order No with 4-jaw lathe chuck Ø 125 mm Order No with nccad professional software with 3-jaw lathe chuck Ø 100 mm Order No with 3-jaw lathe chuck Ø 125 mm Order No with 3-jaw lathe chuck Ø 160 mm Order No with 4-jaw lathe chuck Ø 125 mm Order No especially for CNC lathes CC-D6000 E high speed robust, speed regulated motor, which can be adjusted by means of a potentiometer over a wide range of cutting speeds. Power 2.0 kw, 230 V, 50 Hz spindle speed r.p.m. (with lathe chuck Ø 125 mm max r.p.m.) suitable for small diameter tools due to high speed tailstock with quick-release lever with nccad basis software with 3-jaw lathe chuck Ø 100 mm Order No with 3-jaw lathe chuck Ø 125 mm Order No with 4-jaw lathe chuck Ø 125 mm Order No with nccad professional software with 3-jaw lathe chuck Ø 100 mm Order No with 3-jaw lathe chuck Ø 125 mm Order No with 4-jaw lathe chuck Ø 125 mm Order No

51 CC-D6000 E with safety machine cabin and integrated coolant unit, ball screws incl. lead-or ball screws protective cover, automatic 8-fold tool changer and base cabinet CC-D6000 E high speed with safety machine cabin and integrated coolant unit, industry monitor and folio keyboard, ball screws incl. lead-or ball screw protective cover and base cabinet 51

52 Basic equipment for all CC-D6000 E CNC lathes equipped with Camlock fixture 5-year warranty we guarantee ultimate precision due to production in Germany on state-of-the-art machine tools with hardened prismatic cast iron bed tailstock with quick-release lever made to toolmaker s accuracy with test report work spindle bore Ø 20 mm (optional Ø 30 mm for all CNC lathes CC-D6000 E) Precision Camlock lathe chuck with turning and drilling jaws Camlock spindle holder according to DIN size 4 for quick changing of lathe chucks and collet chucks by means of the quick-fastener live lathe centre MT2 clockwise/anticlockwise rotation of work spindle tumbler gear for left and right threads conventional threading change gear set for threading metric ( mm) and inch (10-32 TPI) threads 2 automatic longitudinal feed rates/lead screw drive threading in CNC only with nccad software constant torque throughout the entire speed range CNC lathe software and connection cable between PC and control system factory-installed control unit with integrated operational control and feed motor the CNC lathes can be used conventionally as well as with CNC the use of ball screws is essential for the highest possible positioning accuracy PC control The PC assumes the administration of the program and the archiving of the data. For programm creating independent from the machine - with the aid of the lathe software, CNC programs can be produced on several PCs, independent of the CNC lathe. This means that new programs can be created on other PCs while the CNC lathe is performing machining operations on the work piece. This increases the productivity of your CNC lathe. PCs are not included in our range of goods especially for CNC lathes CC-D6000 E with electronically infinitely variable drive r.p.m. Equipped with a strong work spindle drive with dynamic, speed-controlled main drive motor, which can be adjusted by means of a potentiometer over a wide range of cutting speeds with single-phase inverse-speed motor 1.4 kw. 230 V, 50 Hz as a direct current model with continuous r.p.m. surveillance with nccad basis Software with Camlock 3 - jaw lathe chuck Ø 125 mm Order No with Camlock 4 - jaw lathe chuck Ø 125 mm Order No with nccad professional Software with Camlock 3 - jaw lathe chuck Ø 125 mm Order No with Camlock 4 - jaw lathe chuck Ø 125 mm Order No

53 especially for CNC lathes CC-D6000 E high speed robust, speed regulated motor, which can be adjusted by means of a potentiometer over a wide range of cutting speeds. Power 2.0 kw, 230 V, 50 Hz spindle speed r.p.m. (with lathe chuck Ø 125 mm max r.p.m.) suitable for small diameter tools due to high speed with nccad basis Software with Camlock 3-jaw lathe cuck Ø 125 mm Order No with Camlock 4-jaw lathe cuck Ø 125 mm Order No mit nccad professional Software with Camlock 3-jaw lathe cuck Ø 125 mm Order No with Camlock 4-jaw lathe cuck Ø 125 mm Order No

54 Technical Data CC-D4000 E CC-D6000 E CC-D6000 E high speed Centre distance 350 mm 600 mm 600 mm Centre height 100 mm 135 mm 135 mm Power 230 V, 50 Hz 1.4 kw 1.4 kw 2.0 kw Spindle speed infinitely variable r.p.m r.p.m r.p.m. Spindle bore 20 mm 20 mm 20 mm optional 30 mm optional 30 mm Taper in spindle nose MT3 MT3 MT3 Ø of chuck work above cross 120 mm 170 mm 170 mm slide rest Travel of cross slide 100 mm 140 mm 140 mm Travel of longitudinal slide 50 mm 60 mm 60 mm Swivel range of the upper slide rest max. height of turning tools 16 mm 20 mm 20 mm Truth of rotation of spindle nose mm mm mm Cylindrical turning to 100 mm unsupported 0.01 mm 0.01 mm 0.01 mm Ø of chuck work, measured above 200 mm 270 mm 270 mm the guiding bars Travel of tailstock sleeve 45 mm 65 mm 65 mm Tailstock sleeve taper MT2 MT2 MT2 Tailstock offset range ± 10 mm ± 10 mm ± 10 mm Automatic feed conventional and 0.16 mm and 0.16 mm and 0.16 mm Thread pitch conventional metric thread inch thread mm mm mm TPI TPI TPI Positioning accuracy ± mm ± mm ± mm Path rate feed basic basic basic X- and Z-axis mm/min professional professional Machine dimensions (WxDxH) 950 x 400 x 605 mm 1215 x 500 x 605 mm 1215 x 650 x 605 mm Weight without packing 76 kg 150 kg 177 kg - Technical details are subject to change - 54

55 Options Work spindle bore Ø 30 mm no retrofitting with ground inner taper MT3 not available for lathe CC-D4000 E Order No Ball screws no retrofitting for both axes very high pitch and positioning precision wear-free incl. lead-or ball screw protective cover the use of ball screws is essential for the highest possible positioning accuracy not available for lathe CC-D4000 E Leading-or ball screw protective cover no retrofitting to protect the lead spindle and nut from swarf to prevent premature wear and loss of precision not available for lathe CC-D4000 E Order No Order No Illustration CC-D6000 E with ball screws and lead-or ball screw protective cover Quick-action collet chuck no retrofitting quick clamping device for interchangeable collet chucks clamping range 1-30 mm to be used only up to max r.p.m. clamping and unclamping of the work piece done by hand lever self-locking collets from 1-30 mm available - price upon request not available for lathe CC-D4000 E Order No Automatic 8-fold tool changer optional retrofitting (on request) 4 outside processing tools cross section 10 x 10 mm 4 inside processing tools location hole Ø 16 mm the tools are automatically changed in CNC by means of the tool changer not available for lathe CC-D4000 E for safety reasons, only available in connection with the safety machine cabin only in connection with nccad professional software Order No

56 Options Safety machine cabin no retrofitting with integrated coolant unit content coolant: 36 litres control unit with machine operating elements the safety machine cabin prevents accidents for all CC-D4000 E Order No for all CC-D6000 E Order No Industry monitor and folio keyboard no retrofitting in an ergonomic control unit housing with integrated machine operating elements with adjustable swivel arm replaces conventional monitors and keyboard PCs are not included in our range of goods only in connection with the safety machine cabin Order No Base cabinet H 85 x W 106 x D 45 cm with 2 lockable doors and 2 shelves made of powder-coated sheet steel Levelling elements vibration pick up and absorption element Ø 80 mm, thread prevents the machine and cabinet moving for precise height adjustment on uneven ground 4 levelling elements are required per cabinet/machine Order No pack. unit: 1 piece Order No Coolant unit with splash guard for optional retrofitting for cooling and lubrication complete with feed pump 230 V, 50 Hz flexible hose with stop valve and nozzle content coolant: 19 litres Application: i.e. when processing high alloy steel and aluminium, improves the surface finish, increases tool endurance, prevents built-up edges, maintains dimensional accuracy of work pieces for all CC-D4000 E Order No for all CC-D6000 E Order No

57 Options 3-axis digital readout system and linear measuring scales switchable from lathes to milling machines for a precise, fast and reliable production smooth installation by exact positioning no parallax or reading errors absolute accuracy of repeat machining glass measuring scales are protected against shock and dirt colour display, 7 digit position indicator and +/- display resolution mm ergonomically designed folio keyboard - dust and splash guard reversible metric/inch reversion of count (up or down) by means of operation sign change coordinates value setting or zero setting data is preserved in the fixed set point memory in the case of a power cut incremental or absolute measurement input parameter input diameter or radius readout display of the axes Z0 and Z1 with adding function, either the addition value or the individual values are displayed can be installed by the customer Illustration CC-D6000 E with 3-axis digital readout system 3-axis digital readout system Order No Linear measuring scales for transverse X-axis measuring length 170 mm Order No Linear measuring scales for longitudinal Z-axis for CC-D4000 E measuring length 320 mm Order No for all CC-D6000 E measuring length 520 mm Order No Bracket for readout system and protective cover for the glass measuring scales for CC-D4000 E Order No for all CC-D6000 E Order No Factory-installed readout system and glass measuring scales Order No Update CNC turning software from nccad basic up to nccad professional Order No Electronic hand wheel for 2 axes for manual displacement of the axes serves for the positioning of the CNC milling machine during the setup mode (workpiece zero point) Order No

58 Milling machines You want to mill with precision! WABECO milling machines guarantee you ultimate precision covering the entire working range of the milling machine. Production in Germany on state-of-the-art machine tools guarantees this. The result is WABECO milling machines made to toolmaker's accuracy. Vertical milling You want qualitiy! WABECO milling machines are produced on state-of-the art machine tools with extreme care with a milling machine precision in accordance with DIN (German Industrial Norm). In order to guarantee our quality, we run tests during assembly and carry out a written final test report. This is composed of, among other things, (declaration of averagevalue specifications): truth of rotation of the work spindle 0.01 mm. You want a robust milling machine! By means of the powerful and infinitely variable drive, it is possible, for example, to mill material made of steel to a depth of 10 mm using a 10 mm shell end-mill. The machine column and cross table remain rigid during such cutting operations. We would be pleased to proof it to you. Gear milling attachment You want precise control! You can choose between play-free adjustable dovetail guides or permanently play-free linear guides. You want precise spindles! You can choose between trapezoid thread spindles with adjustable bronze nut and counter nuts or non-wearing ball screws. You want generations of use! This is guaranteed by in-house design and construction. The supply of replacement parts is also guaranteed for decades. Inclined drilling 45 You want expert advice! If you have technical inquiries or you wish to be specially advised in selecting the most suitable milling machine and the corresponding accessories for your requirements, our WABECO team is at your disposal for advice. You want safety! The milling machines' electrical systems have been constructed in accordance with VDE (Association of German electrical technicians' regulations). 58 Disengaging spindle with draw-out head You want a warranty! We offer you a 5-year warranty - the warranty does not cover parts subject to wear.

59 Construction - the machine column and cross table are produced from annealed high-quality ribbed grey cast iron. The spindle milling carriage with vertical milling spindle is guided along a vertical column. The advantage of this type of construction is that there is good absorption of the cutting force and the weight of the work piece. The height of the work piece remains constant, making both work piece and chucking fixture easy to handle. High torque on the work spindle allows working without problems even in the lower speed ranges for example when machining materials which are hard and difficult to cut. Gear milling - module mill A wide toothed belt between the motor and the work spindle provides for slip-free drive. Extremely silent running by means of modern electronically regulated drive technology. Large dimension work spindle drive in extendable quill - The work spindle is precision ground with an exactness of 0.01 mm and mounted in a generously dimensioned drilling and milling quill with adjustable anti-friction bearings. Milling with dividing attachment Universal milling head adjustment - the milling head can be rotated 90 in both directions. This allows milling and drilling operations at any angle. The angle position can be easily read off the large scale. The vertical position can be set by means of a conical index pin. Functional tool clamping - the work spindle is equipped with a new tool clamping and ejection system. This system makes it possible to mount tools (milling cutter, drills, chukks, etc) in the tool spindle and eject them again with little force even after many years. This makes any knocking out of tools with a hammer causing damage to the spindle bed, unnecessary. Slot milling - milling head rotated 90 Exact reading - due to milled graduations on the scale rings. Electronic equipment - The ON-OFF switch is equipped with a low voltage release, i.e. the milling machine does not restart automatically in the event of a power failure. The drive electronics are equipped with a multiple fault monitoring circuit which allows a smooth start under all operating conditions. Easy maintenance - WABECO milling machines are easy to maintain because all the modules are easy to reach. The modules can easily be removed for repair purposes. Coordinate drilling 59

60 WABECO milling machines F1200 E with base cabinet and coolant unit F1210 E with 3-axis digital readout system, base cabinet and coolant unit 60

61 F1210 E high speed with automatic feed in all 3 axes, base cabinet and coolant unit F1410 LF high speed with linear guide and ball screws in all 3 axes, base cabinet and coolant unit 61

62 Milling machines with dovetail guide F1200 E F1200 E high speed F1210 E F1210 E high speed 62

63 Basic equipment for all milling machines 5-year warranty we guarantee ultimate precision due to production in Germany on state-of-the-art machine tools made to toolmaker's accuracy with test report tool holder MT2 (optional MT3 or SK30) protective hood prevents unintentional touching of the spindle while in operation. Swivels for quick tool change adjustable play-free dovetail guides in all 3 axes adjustable feed screws free of play in all 3 axes using adjustable bronze nut and counter nuts milling head can be swivelled 90 to both sides slow forward feed in Z-axis drilling depth end stop 2 concertina covers to protect guides exact clamping of the quill on the total surface area in the milling head clean surface of milled work using individual guides which can be clamped constant torque throughout the entire speed range especially for milling machines F1200 E and F1210 E with electronically infinitely variable drive r.p.m. Equipped with a strong work spindle drive with dynamic, speed-controlled main drive motor, which can be adjusted by means of a potentiometer over a wide range of cutting speeds. with single-phase inverse-speed motor 1.4 kw, 230 V, 50 Hz as direct current model with continuous r.p.m. surveillance also available 110V - 60 Hz and inch model Milling machine F1200 E milling table 450 x 180 mm Order No with automatic feed in all 3 axes Order No and factory-installed control unit Milling machine F1210 E milling table 700 x 180 mm Order No with automatic feed in all 3 axes Order No and factory-installed control unit especially for milling machines F1200 E high speed and F1210 high speed robust, speed-regulated motor, which can be adjusted by means of a potentiometer over a wide range of cutting speeds. Power 2.0 kw, 230 V, 50 Hz spindle speed r.p.m. suitable for small tools (e. g. for engraving) due to high speed suitable for boring threads due to clockwise and anticlockwise rotation Milling machine F1200 E high speed milling table 450 x 180 mm Order No with automatic feed in all 3 axes Order No and factory-installed control unit Milling machine F1210 E high speed milling table 700 x 180 mm Order No with automatic feed in all 3 axes Order No and factory-installed control unit 63

64 Milling machines with linear guides for ultimate precision F1410 LF Linear guide system 64 F1410 LF high speed

65 for all milling machines 5-year warranty Basic equipment we guarantee ultimate precision due to production in Germany on state-of-the-art machine tools made to toolmaker's accuracy with test report tool holder MT2 (optional MT3 or SK30) protective hood prevents unintentional touching of the spindle while in operation. Swivels for quick tool change hardened and ground linear guides with telescopic ball bearing travellers in all 3 axes high precision and rigidity high accuracy of repetition due to smooth running wear-free and maintenance-free to a great extent ultimate guide precision prolonged life cycle no stick-slip effect improved part quality improved part accuracy improved surface quality adjustable feed screws free of play in all 3 axes using adjustable bronze nut and counter nuts milling head can be swivelled 90 to both sides slow forward feed in Z-axis drilling depth end stop 4 concertina covers to protect guides exact clamping of the quill on the total surface area in the milling head clean surface of milled work using individual guides which can be clamped constant torque throughout the entire speed range especially for milling machines F1410 LF with electronically infinitely variable drive r.p.m. Equipped with a strong work spindle drive with dynamic, speed-controlled main drive motor, which can be adjusted by means of a potentiometer over a wide range of cutting speeds with single-phase inverse-speed motor 1.4 kw, 230 V, 50 Hz as direct current model with continuous r.p.m. surveillance also available 110V - 60 Hz and inch model Milling machine F1410 LF Order No especially for milling machine F1410 LF high speed robust, speed regulated motor, which can be adjusted by means of a potentiometer over a wide range of cutting speeds. Power 2.0 kw, 230 V, 50 Hz spindle speed r.p.m. suitable for small tools (e.g. for engraving) due to high speed suitable for boring threads due to clockwise and counterclockwise rotation Milling machine F1410 LF high speed Order No

66 Technical data F1200 E F1210 E F1410 LF Longitudinal X-axis 260 mm 500 mm 500 mm Vertical Z-axis 280 mm 280 mm 280 mm Transverse Y-axis 150 mm 150 mm 200 mm optional 180 mm optional 180 mm Power 230 V, 50 Hz 1.4 kw 1.4 kw 1.4 kw Spindle speed infinitely variable r.p.m r.p.m r.p.m. Swivel range of the milling head to both sides Tool holder MT2 MT2 MT2 tightening thread M10 tightening thread M10 tightening thread M10 optional MT3 or SK30 optional MT3 or SK30 optional MT3 or SK30 tightening thread M12 tightening thread M12 tightening thread M12 Drilling stroke 55 mm 55 mm 55 mm Milling table 450 x 180 mm 700 x 180 mm 700 x 180 mm Number of T-slots Width of T-slots 12 mm 12 mm 12 mm Truth of rotation of spindle nose 0.01 mm 0.01 mm 0.01 mm Distance between milling machine min. 100 mm min. 90 mm min. 65 mm table and spindle nose max. 380 mm max. 370 mm max. 350 mm Working range of spindle nose 185 mm 185 mm 185 mm and support column Machine dimensions (W x D x H) 650 x 640 x 960 mm 900 x 610 x 960 mm 950 x 600 x 950 mm Weight without packing 85 kg 101 kg 118 kg F1200 E F1210 E F1410 LF high speed high speed high speed Power 230 V, 50 Hz 2.0 kw 2.0 kw 2.0 kw Spindle speed r.p.m r.p.m r.p.m. Machine dimensions (W x D x H) 700 x 600 x 1100 mm 950 x 600 x 1100 mm 950 x 600 x 1100 mm Weight without packing 96 kg 112 kg 127 kg For other technical For other technical For other technical details see F1200 E details see F1210 E details see F1410 LF 66 - Technical details are subject to change -

67 Options Ball screws no retrofitting for all 3 axes very high pitch and positioning precision down-cut milling and counter milling possible wear-free for all milling machines with linear guides with counterweight in Z-axis for all F1200 E Order No for all F1210 E Order No for all F1410 LF Order No Transverse extension for Y-axis no retrofitting maximal travel path 180 mm for all milling machines F1410 LF, the transverse Y-axis is standard 200 mm Order No Tool holder MT3 no retrofitting morse taper MT3 and tightening thread M12 Order No Tool holder SK30 no retrofitting quick-release taper SK30 and tightening thread M12 Order No Retrofit set for automatic feeds for optional retrofitting to be retrofitted by the customer for all axes control unit with ON-/OFF switch, toggle switch for all 3 axes directions, potentiometer as well as electronic unit for controlling drive pre-selectable feed direction, feed speed infinitely variable from mm/min overload clutch - when overloading or when colliding against the end position of the bed, an overload clutch comes into effect automatic feed and manual operation can be freely selected not possible in combination with milling machines F1410 LF Illustration F1200 E with automatic feeds Control unit Order No Automatic feed X-axis (feed spindle and motor) for all F1200 E Order No for all F1210 E Order No Automatic feed Y-axis (feed spindle and motor) Order No Automatic feed Z-axis (feed spindle and motor) Order No

68 Options 3-axis digital readout system and linear measuring scales Illustration F1200 E Illustration F1210 E high speed switchable from lathes to milling machines for a precise, fast and reliable production smooth installation by exact positioning no parallax or reading errors absolute accuracy of repeat machining glass measuring scales are protected against shock and dirt colour display, 7-digit position indicator resolution mm ergonomically designed folio keyboard - dust and splash guard reversible metric/inch reversion of count (up or down) by means of operation sign change coordinates value setting or zero setting data is preserved in the fixed set point memory in the case of a power cut incremental or absolute measurement input parameter input tool memory for 100 tools with independent coordinate reference points tool number readout coordinate reference points calculator function (addition; subtraction ect.) trigonomic functions (sine; cosine; tangent) pitch circle calculation with indication of individual coordinates input and sonsideration of shrink factors can be installed by the customer 3-axis digital readout system Order No Linear measuring scales for longitudinal X-axis for all F1200 E measuring length 270 mm Order No for all F1210 E and F1410 LF measuring length 520 mm Order No Linear measuring scales for transverse Y-axis for all F1200 E and F1210 E measuring length 170 mm Order No for all F1410 LF measuring length 270 mm Order No for all milling machines with transverse extension measuring length 270 mm Order No Linear measuring scales for vertical Z-axis measuring length 320 mm Order No Bracket for readout system and protective cover for the glass measuring scales for all F1200 E Order No for all F1210 E Order No for all F1410 LF Order No Factory-installed readout system and glass measuring scales Order No

69 Options Digital measuring gages for optional retrofitting the digital measuring gages make a precise and exact processing of the work piece possible, e.g. without monitoring spindle play the digital measuring slide shows values with a reading accuracy of 0.01 mm on the LCD display reversible metric/inch all digital measuring gages are equipped with an interface for postion read out zero setting can be installed by the customer Digital measuring gage - Longitudinal X-axis for all F1200 E measuring length 300 mm Order No (with measuring gage cut to 500 mm) for all F1210 E and F1410 LF measuring length 500 mm Order No Digital measuring gage - Transverse Y-axis measuring length 200 mm Order No Digital measuring gage - Vertical Z-axis with vertical LCD display measuring length 300 mm Order No Set of fastenings for all 3 axes for all F1200 E and F1210 E Order No for all F1410 LF Order No Factory-installed of measuring gages Order No CNC retrofitting kit for all WABECO milling machines for optional retrofitting CNC milling software and connection cable between PC and control system, control unit with stepper motors, motor cover, gear wheels and drive belts for all axes for milling machine models from 1998 onwards (with graduated collars Ø 50 mm) with nccad basic software or nccad professional software description page 74 onwards with nccad basic Software for all F1200 E Order No for all F1210 E Order No for all F1410 LF Order No with nccad professional Software for all F1200 E Order No for all F1210 E Order No for all F1410 LF Order No

70 Options Base cabinet H 85 x W 70 x D 45 cm with lockable door and 2 shelves made of powder-coated sheet steel Levelling elements vibration pick up and absorption element Ø 80 mm, thread M10 prevents the machine and cabinet moving for precise height adjustment on uneven ground 4 levelling elements are required per cabinet/machine Order No pack. unit: 1 piece Order No Coolant unit for cooling and lubrication complete with feed pump 230 V, 50 Hz flexible hose with stop valve and nozzle content coolant: 13 litres Application: i.e. when processing high alloy steel and aluminium, improves the surface finish, increases tool endurance, prevents built-up edges, maintains dimensional accuracy of work pieces Order No Coolant return plate for WABECO milling machines F1210 E and F 1410 LF is hooked into the coolant unit the coolant is returned to the coolant unit Order No

71 Options Cover rail for T-slots pack. unit:3 pieces length pro cover 400 mm anodised aluminium prevents chips from getting into the T-slots with borings for draining off coolant the cover rails are placed in the T-slots can be cut as necessary for 12 mm T-slot width Order No for 14 mm T-slot width Order No for 16 mm T-slot width Order No Start set 1 consisting of: machine vice 100 mm precision spring collet chuck with key collets Ø 6 mm - Ø 10 mm - Ø 12 mm - Ø 16 mm shell end mill set 20-pieces "TITAN" coated Order No Start set 2 consisting of: machine vice 100 mm precision clamping set 16-pieces clamping kit 58-pieces precision quick-action drill chuck taper shaft for drill chuck shell end mill set 20-pieces "TITAN" coated Order No

72 CNC milling machines You want to mill with precision! WABECO CNC milling machines guarantee you the ultimate precision covering the entire working range of the machine. Production in Germany on state-of-the-art machine tools guarantees this. The result is WABECO CNC milling machines made with toolmaker s accuracy. Pocket milling You want qualitiy! WABECO CNC milling machines are produced on stateof-the art machine tools with extreme care with a machine precision in accordance with DIN (German Industrial Norm). In order to guarantee our quality, we run tests during assembly and carry out a written final test report. This is composed of, among other things, (declaration of average-value specifications): truth of rotation of the work spindle 0.01 mm. You want a robust CNC milling machine! By means of the powerful and infinitely variable drive, it is possible, for example, to mill material made of steel to a depth of 4 mm using a 10 mm shell end-mill. We would be pleased to demonstrate it to you. You want precise control! You can choose between play-free adjustable dovetail guides or permanently play-free linear guides. You want precise spindles! You can choose between trapezoid thread spindles with adjustable bronze nut and counter nuts or non-wearing ball screws. Milling of segments into a drive wheel You want generations of use! This is guaranteed by in-house design and construction. The supply of replacement parts is also guaranteed for decades. You want expert advice! If you have technical inquiries or you wish to be specially advised in selecting the most suitable CNC milling machine and the corresponding accessories for your requirements, our WABECO team is at your disposal for advice. Milling of the outer contour You want safety! The CNC milling machines electrical systems have been constructed in accordance with the VDE (Association of German electrical technicians regulations). 72

73 Construction - the machine column and cross table are produced from annealed high-quality ribbed grey cast iron. The spindle milling carrige with vertical milling spindle is guided along a vertical column. The advantage of this type of construction is that there is good absorption of the cutting force and the weight of the workpiece. The height of the work piece remains constant, making both work piece and chucking fixture easy to handle. High torque on the work spindle allows working without problems even in the lower speed ranges for example when machining materials, which are hard and difficult to cut. A wide toothed belt between the motor and the work spindle provides for a slip-free drive. Milling of a form plate Extremely silent running by means of modern electronically regulated drive technology. Large dimension work spindle drive in extendable quill - The work spindle is precision ground with an exactness of 0.01 mm and mounted in a generously dimensioned drilling and milling quill with adjustable anti-friction bearings. Universal milling head adjustment - The milling head can be rotated 90 in both directions. This allows milling and drilling operations at any angle. The position angle can be easily read off a large scale. The vertical position can be set by means of a hardened and ground conical index pin. Milling of a gear block Axis drive - strong, maintenance-free feed motors, which drives the axes via the toothed belts, providing high feed rates and acceleration values. Engrave milling 73

74 CNC milling software nccad basic Software - the CNC lathe software nccad basic allows the easy creation of milling contours. By offering the possibility of backlash compensation, nccad basic provides for high accuracy when machining with a machine tool equipped with trapezoid spindles (backlash). Network compatible software An Update to nccad professional can be installed at any time (provided that ball screws are used). Type of control - 2 ½ D interpolation, i. e. two axes can be displaced simultaneously. The 3 rd axis can be advanced when required. By supporting the microstepping feature, this control type guarantees a smooth run and high position resolution. Conventional machining is possible with the controller switched off. Dialogue-oriented operator guidance Program input - according to DIN with G- and M functions as well as graphical programming. Data import - the contour is imported in form of dxf files from a CAD system such as Auto CAD or HPGL in case of Corel Draw or as a STL file from inventor. nccad basic automatically converts these files into an executable program. Designing may also be done in the comfortable CAD mode. Contour designing - CAD mode allows the input or modification of coordinates i. e. instructions can be modified, added and/or deleted. With nccad basic, the contour to be milled can be drawn and displayed on the monitor by using the mouse or the keyboard. As a standard, the CAD mode offers the drawing of straight lines, arches, circles, polygons, engravings etc. The contours can be moved, rotated, copied, mirrored and trimmed. 74

75 Input of technological values for the drawn contour e.g. feed, tool, total depth, part in-feed and the lapping factor of the tool in the case of pocket milling, processing sequence etc. The machining process can be influenced by the factors individual part, step drilling, pocket angle parallel and pocket contour parallel. Furthermore, there operator can choose between inside or outside machining. Down-cut milling or standard milling can be set. Automatic creation of CNC programs on the basis of a designed contour according to DIN Graphic simulation - prior to the actual machining of a work piece the operator may run a simulation. By means of this method potential programming errors can be eliminated in a quick and easy way and an unnecessary collision can be avoided. Operating panel - via the operating panel the CNC milling machine can even be run without a program either by direct input of the displacement value via the keypad or by using the arrow keys of the operating panel. The current values are displayed on the monitor. Tool specification - serves for the administration of the tools. Machine zero point is interrogated by means of a reference travel via limit switches. Up to 20 further zero points can be set. Help functions - comfortable direct help functions within the software. Direct access to icon explanation via the F1 key. System requirements - Pentium 2 min., at least 600 MHz, working memory min. 64 MB RAM, CD drive, serial interface, graphic resolution min x 768, 60 MB left on main board. Open GL simulation requires a fast graphic card with a large memory such as GeForce2 made by NVIDIA. Operating system Windows XP and Windows NT. 75

76 CNC milling software nccad professional Software - the CNC milling software nccad professional allows the easy creation of milling contours and simple 3D drawings. The Helix function is also available. CAD is provided with the special features toothed wheel, ellipse, curve interpolation, engraving, circuit board milling etc. Network compatible software Type of control - 3D interpolation i. e. 3 axes can be displaced simultaneously. The 4 th axis is programmable in CAD mode. In CNC mode (DIN 66025) all 4 axes can be displaced simultaneously in one sentence. By supporting the microstepping and the Look A-head feature, this control type guarantees a smooth run and high position resolution as well as an anticipatory program process. With nccad professional the machine runs at a very high speed on all axes and the work spindle can optionally be turned on or off as well. Conventional machining possible with the controller switched off. Dialog-oriented operator guidance Program input to DIN with G and M functions as well as graphical programming. Data import - the contour is imported in form of dxf files from a CAD system such as Auto CAD or HPGL files in case of Corel Draw or as a STL file from inventor. nccad professional automatically converts these files into an executable program. Designing may also be done in the comfortable nccad CAD mode. Contour designing - CAD mode allows the input or modification of coordinates i. e. instructions can be modified, added and/or deleted. With nccad professional, the contour to be milled can be drawn and displayed on the monitor by using the mouse or the keyboard. As a standard, the CAD mode offers the functions drawing of straight lines, arches, circles, polygons, engraving etc. The contours can be moved, rotated, copied, mirrored and trimmed. Input of technology values for the drawn contour e.g. feed, tool Ø, total depth, part in-feed and the lapping factor of the tool in the case of pocket milling, processing sequence etc. The machining process can be influenced by the factors individual part, step drilling, pocket angle parallel and pocket contour parallel. Furthermore, the operator can choose between inside or outside machining. Down-cut milling or standard milling can be set. 76

77 Automatic creation of CNC programs the basis of a designed contour according to DIN Graphic simulation with Open GL - prior to the actual machining of a work piece the operator may run a simulation. By means of this method potential programming errors can be eliminated in a quick and easy way and an unnecessary collision can be avoided. Operating panel - via the operating panel the CNC milling machine can even be run without a program either by direct input of the displacement value via the keypad or by using the arrow keys of the operating panel. The current values are displayed on the monitor. Tool specification - allows the definition of tools by entering the angle, length and shape of cutting edges etc. Machine zero point is interrogated by means of a reference travel via limit switches. Up to 20 further zero points can arbitrarily be set. Help functions - comfortable direct help functions within the software. Direct access to icon explanation via the F1 key. System requirements - Pentium 2 min., at least 600 MHz, working memory min. 64 MB RAM, CD drive, serial interface, graphic resolution min x 768, 60 MB left on main board. Open GL simulation requires a fast graphic card with a large memory such as GeForce2 made by NVIDIA. Operating system Windows XP and Windows NT. Tool memory - the administration of up to 20 different tools. The fully automatic tool memory calculates the deviations between the tools on the basis of the tool dimensions. NC rotary table (optional) controlled via the 4 th axis Electronic hand wheels (optional) needed for the zero point travel. 77

78 CNC milling machines with dovetail guides CC-F1200 E CC-F1200 E high speed CC-F1210 E CC-F1210 E high speed 78

79 Basic equipment for all CNC milling machines 5-year warranty we guarantee ultimate precision due to production in Germany on state-of-the-art machine tools made to toolmaker's accuracy with test report protective hood prevents unintentional touching of the spindle while in operation. Swivels for quick tool change tool holder MT2 (optional MT3 or SK30) adjustable play-free dovetail guides in all 3 axes adjustable feed screw free of play using adjustable bronze nut and counter nuts in all 3 axes milling head can be swivelled 90 to both sides slow forward feed in Z-axis drilling depth end stop 2 concertina covers to protect guides exact clamping of the quill on the total surface area in the milling head clean surface of milled work using individual guides which can be clamped constant torque throughout the entire speed range CNC milling software and connection cable between PC and control system factory-installed control unit with integrated operational control and interval motor the CNC milling machines can be used conventionally as well as in CNC the use of ball screws is essential for the highest positioning accuracy PC control The PC assumes the administration of the program and the archiving of the data. For programm creating independent from the machine - with the aid of the milling software, CNC programs can be produced on several PCs, independent of the CNC milling machine. This means that new programs can be created on other PCs while the CNC milling machine is performing machining operations on the work piece. This increases the productivity of your CNC milling machine. PCs are not included in our range of goods especially for CNC milling machines CC-F1200 E and CC-F1210 E with electronically infinitely variable drive r.p.m. Equipped with a strong work spindle drive with dynamic, speed-controlled main drive motor, which can be adjusted by means of a potentiometer over a wide range of cutting speeds. with single-phase inverse-speed motor 1.4 kw, 230 V, 50 Hz as a direct current model with continuous r.p.m. surveillance also available in 110V - 60 Hz and inch models CNC milling machines CC-F1200 E milling table 450 x 180 mm with nccad basic software Order No with nccad professional software Order No

80 Basic equipment especially for CNC milling machines CC-F1200 E and CC-F1210 E CNC milling machine CC-F1210 E milling table 700 x 180 mm with nccad basic software Order No with nccad professional software Order No especially for CNC milling machines CC-F1200 E high speed and CC-F1210 high speed robust, speed-regulated motor, which can be adjusted by means of a potentiometer over a wide range of cutting speeds. Power 2.0 kw, 230 V, 50 Hz spindle speed r.p.m. due to high speed, suitable for small diameter tools e.g. for engraving suitable for boring threads due to clockwise and anticlockwise rotation CNC milling machine CC-F1200 E high speed milling table 450 x 180 mm with nccad basic software Order No with nccad professional software Order No CNC milling machines CC-F1210 E high speed milling table 700 x 180 mm with nccad basic software Order No with nccad professional software Order No

81 CC-F1200 E with safety machine cabin and integrated coolant unit, ball screws and base cabinet CC-F1210 E high speed with safety machine cabin and integrated coolant unit, industry monitor and folio keyboard and base cabinet 81

82 CNC milling machines with linear guideways for ultimate precision CC-F1410 LF Linear guide system CC-F1410 LF high speed 82

83 for all CNC milling machines 5-year warranty Basic equipment we guarantee ultimate precision due to production in Germany on state-of-the-art machine tools made to toolmaker's accuracy with test report tool holder MT2 (optional MT3 or SK30) protective hood prevents unintentional touching of the spindle while in operation. Swivels for quick tool change hardened and ground linear guides with telescopic ball bearing travellers in all 3 axes high precision and rigidity no stick-slip effect high accuracy of repetition due to smooth running improved part quality wear-free and maintenance-free to a great extent improved part accuracy ultimate guide precision improved surface quality prolonged life cycle adjustable feed screws free of play using adjustable bronze nut and counter nuts in all 3 axes milling head can be swivelled 90 to both sides slow forward feed in Z-axis drilling depth end stop 4 concertina covers to protect guides exact clamping of the quill on the total surface area in the milling head constant torque throughout the entire speed range CNC milling software and connection cable between PC and control system factory-installed control unit with integrated operational control and interval motor the CNC milling machines can be used conventionally as well as in CNC PC control The PC assumes the administration of the program and the archiving of the data. For programm creating independent from the machine - with the aid of the milling software, CNC programs can be produced on several PCs, independent of the CNC milling machine. This means that new programs can be created on other PCs, while the CNC milling machine is performing machining operations on the work piece. This increases the productivity of your CNC milling machine. PCs are not included in our range of goods especially for CNC milling machines CC-F1410 LF with electronically infinitely variable drive r.p.m. Equipped with a strong work spindle drive with dynamic, speed-controlled main drive motor, which can be adjusted by means of a potentiometer over a wide range of cutting speeds with single-phase inverse-speed motor 1.4 kw, 230 V, 50 Hz as a direct current model with continuous r.p.m surveillance also available in 110V - 60 Hz and inch models with nccad basic software Order No with nccad professional software Order No especially for CNC milling machines CC-F1410 LF high speed robust, speed-regulated motor, which can be adjusted by means of a potentiometer over a wide range of cutting speeds. Power 2.0 kw, 230 V, 50 Hz spindle speed r.p.m. due to high speed, suitable for small diameter tools e.g. for engraving suitable for boring threads due to clockwise and anticlockwise rotation with nccad basic software Order No with nccad professional software Order No

84 Technical data CC-F1200 E Longitudinal X-axis 260 mm Vertical Z-axis 280 mm Transverse Y-axis 150 mm optional 180 mm Power 230 V, 50 Hz 1.4 kw Spindle speed infinitely variable r.p.m. Swivel range of milling head both sides 90 Tool holder MT2 tightening thread M10 optional MT3 or SK30 tightening thread M12 Drilling stroke 55 mm Milling table 450 x 180 mm Number of T-slots 3 Width of T-slots 12 mm Truth of rotation of the spindle nose 0.01 mm Distance between milling machine table and spindle nose min. 100 mm max. 380 mm Working range spindle nose - support 185 mm Positioning accuracy ± mm Path feed rate for X- and Y-axis nccad basic mm/min nccad professional mm/min Path feed rate for Z-axis nccad basic mm/min nccad professional mm/min Machine dimensions (W x D x H) 700 x 600 x 950 mm Weight without packing 106 kg Power 230 V, 50 Hz Spindle speed Machine dimensions (W x D x H) Weight without packing CC-F1200 E high speed 2.0 kw r.p.m. 700 x 600 x 1100 mm 115 kg For other technical details see CC-F1200 E 84 - Technical details are subject to alteration -

85 CC-F1210 E CC-F1410 LF 500 mm 500 mm 280 mm 280 mm 150 mm 200 mm optional 180 mm 1.4 kw 1.4 kw r.p.m r.p.m MT2 MT2 tightening thread M10 tightening thread M10 optional MT3 or SK30 optional MT3 or SK30 tightening thread M12 tightening thread M12 55 mm 55 mm 700 x 180 mm 700 x 180 mm mm 12 mm 0.01 mm 0.01 mm min. 90 mm min. 65 mm max. 370 mm max. 350 mm 185 mm 185 mm ± mm ± mm mm/min mm/min mm/min mm/min mm/min mm/min mm/min mm/min 950 x 600 x 950 mm 950 x 600 x 950 mm 122 kg 139 kg CC-F1210 E high speed CC-F1410 LF high speed 2.0 kw 2.0 kw r.p.m r.p.m. 950 x 600 x 1100 mm 950 x 600 x 1100 mm 131 kg 148 kg For other technical details see CC-F1210 E For other technical details see CC-F1410 LF - Technical details are subject to alteration - 85

86 Options Ball screws no retrofitting for all 3 axes very high pitch and positioning precision down-cut milling and counter milling possible on all mills with linear guides and counterweight balance on the Z-axis wear-free the use of ball screws is essential for the highest positioning accuracy for all CC-F1200 E Order No for all CC-F1210 E Order No for all CC-F1410 LF Order No Transverse extension no retrofitting max. travel 180 mm for all CC-F1410 LF the transverse Y-axis standard 200 mm Tool holder MT3 no retrofitting morse taper MT3 and tightening thread M12 Tool holder SK30 no retrofitting quick-release taper SK30 and tightening thread M12 Safety machine cabin no retrofitting with integrated coolant unit content coolant: 42 litres control unit with machine operating elements the safety machine cabin prevents accidents Order No Order No Order No for CC-F1200 and CC-F1210 Order No for CC-F1410 LF Order No Industry monitor and folio keyboard no retrofitting in an ergonomic control unit housing with integrated machine operating elements with adjustable swivel arm replaces conventional monitors and keyboard PCs are not included in our range of goods only in connection with the safety machine cabin Order No

87 Options Base cabinet H 85 x W 70 x D 45 cm with lockable door and 2 shelves made of powder-coated sheet steel Order No Base cabinet H 85 x W 106 x D 45 cm with lockable door and 2 shelves made of powder-coated sheet steel in combination with the safety machine cabin for all CC-F1200 E and CC-F1210 E Order No Base cabinet H 85 x W 100 x D 70 cm with 2 lockable doors and 2 shelves made of powder-coated sheet steel in combination with the safety machine cabin for all CC-F1410 LF Order No Levelling elements vibration pick up and absorption element Ø 80 mm, thread M10 prevents the machine and cabinet moving for precise height adjustment on uneven ground 4 levelling elements are required per cabinet/machine pack. unit: 1 piece Order No Coolant unit for cooling and lubrication complete with feed pump 230 V, 50 Hz flexible hose with stop valve and nozzle content coolant: 13 litres Application: i.e. when processing high alloy steel and aluminium, improves the surface finish, increases tool endurance, prevents built-up edges, maintains dimensional accuracy of work pieces Order No

88 Options Update CNC Milling Software from nccad basic to nccad professional Order No Electronic hand wheel for 3 axes for manual displacement of the axes serves for the positioning of the CNC milling machine during the setup mode (work piece zero point) Order No axis digital readout system and linear measuring scales for optional retrofitting discription see page 90 Illustration CC-F1200 E CC-F1210 E high speed 3-axis digital readout system Order No Linear measuring scales for longitudinal X-axis for all CC-F1200 E measuring length 270 mm Order No for all CC-F1210 E and CC-F1410 LF measuring length 520 mm Order No Linear measuring scales for transverse Y-axis for all CC-F1200 E and F1210 E measuring length 170 mm Order No for all CC-F1410 LF measuring length 270 mm Order No for all milling with transverse extension measuring length 270 mm Order No Linear measuring scales for vertical Z-axis measuring length 320 mm Order No Bracket for readout system and protective cover for the glass measuring scales for all CC-F1200 E Order No for all CC-F1210 E Order No for all CC-F1410 E Order No Factory-installed readout system and glass measuring scales Order No

89 Options Digital measuring gage for optional retrofitting digital measuring gages for precise and exact processing of a work piece, without monitoring the spindle play the digital measuring slide shows values with a reading accuracy of 0.01 mm on the LCD display reversible metric/inch all digital measuring gages are equipped with an interface for position readout can be installed by the customer reset funktion Digital measuring gage - Longitudinal X-axis for all CC-F1200 E measuring length 300 mm Order No (with measuring gage cut to 500 mm) for all CC-F1210 E and CC-F1410 LF measuring length 500 mm Order No Digital measuring gage - Transverse Y-axismeasuring length 200 mm Order No Digital measuring gage - Vertical Z-axis with vertical LCD display measuring length 300 mm Order No Set of fastenings for all 3 axes for all CC-F1200 E and CC-F1210 E Order No for all CC-F1410 LF Order No Factory-installed of measuring gages Order No NC rotary table controlled via the 4 th axis for optional retrofitting for milling machines manufactured as from October 2004 only in connection with nccad professional the NC rotary table is essential for the all-round machining in one clamping position can be fixed to the milling table vertically or horizontally closed model prevents incoming swarf table diameter 150 mm height 80 mm width of T-slots 10 mm number of T-slots 4 through spindle bore MT2 hardened and ground adjustable worm truth of rotation of the milling table 0.02 mm Example of use with nccad software Order No

90 Digital readout systems Digital readout systems switchable from lathes to milling machines for a precise, fast and reliable production smooth installation, exact positioning no parallax or reading errors absolute accuracy of repeat machining glass measuring scales are protected against shock and dirt colour display, 7-digit position indicator and +/- display resolution mm ergonomically designed folio keyboard dust and splash guard reversible metric/inch reversion of count (up and down) by means of operation sign change coordinates value setting or zero setting data is preserved in the fixed set point memory in the case of a power cut reference marks - evaluation incremental or absolute measurement input parameter input tool memory for 10 tools with independent coordinate reference points tool number readout coordinate reference points diameter or radius readout calculator function (addition ; subtraction etc.) trigonomic functions (sine; cosine; tangent) pitch circle calculation with indication of individual coordinates input and consideration of shrink factors display of the axes Z0 and Z1 with adding function, either the addition value or the individual values are displayed can be installed by the customer 3-axis digital readout system Order No Linear measuring scales measuring length 170 mm Order No Linear measuring scales measuring length 270 mm Order No Linear measuring scales measuring length 320 mm Order No Linear measuring scales measuring length 520 mm Order No Further measuring lengths on request 90

91 Digital measuring gages Digital measuring gages for installation on lathes, milling machines, cross tables, drilling machines etc. digital measuring gages for precise and exact processing of a work piece, without monitoring to the spindle play the digital measuring slide shows values with a reading accuracy of 0.01 mm on the LCD display reversible metric/inch all digital measuring gages are equipped with an interface for positioning readout can be installed by the customer measuring gages can be cut to any other intermediate size zero setting for horizontal mounting: Measuring length 100 mm Order No Measuring length 150 mm Order No Measuring length 200 mm Order No Measuring length 300 mm Order No Measuring length 400 mm Order No Measuring length 500 mm Order No Measuring length 600 mm Order No Measuring length 800 mm Order No for vertical mounting: Measuring length 100 mm Order No Measuring length 150 mm Order No Measuring length 200 mm Order No Measuring length 300 mm Order No Measuring length 400 mm Order No Measuring length 500 mm Order No Measuring length 600 mm Order No for vertical mounting Measuring length 800 mm Order No Replacement round cell for digital measuring gages Order No

92 Measuring instruments Single axis positional display reading accuracy 0.01 mm reversible metric/inch reset button large LCD display rigid plastic housing with a magnet mounting connecting cable without measuring gage 3-axis positional display reading accuracy 0.01 mm reversible metric/inch reset button large LCD display rigid plastic housing with a magnet mounting 230 V mains supply unit 3 connecting cables reversible to half measurements for lathes Order No Order No Precision marking and altimeter device measuring height 300 mm stainless and hardened with 2 fine locking screws precise adjustment using micrometer screw polished guides adjustable carbide tip Digital execusion reading accurancy ± 0.01 mm reset button reversible metric/inch large LCD display No No Application: to provide different types of work pieces with markings for bores and grooves Precision measuring tool kit in plastic box, 5-pieces Order No Order No caliper made of stainless steel 150 mm, 0.05 mm reading accu racy 1 micrometer 0-25 mm, 0.01 mm reading accuracy, measuring surfaces made of carbide and adjustment wrench 1 absolutely accurate square 100 mm am length 1 ruler 150 mm Order No

93 Precision slide caliper stainless, hardened and ground with a locking screw and depth gage 0.02 mm reading accuracy Measuring instruments 100 mm Order No mm Order No Precision dial slide caliper 150 mm stainless, hardened and ground with a locking screw and depth gage 0.02 mm reading accuracy Precision electronic digital slide caliper stainless, hardened and ground with a locking screw and depth gage 0.01 mm reading accuracy 5-digit LCD display with large display reversible metric/inch Order No mm Order No mm Order No mm Order No Precision electronic digital slide caliper mm according IP 65 water and oil resistant stainless, hardened and ground with a locking screw and depth gage 0.01 mm reading accuracy 5-digit LCD display with large display reversible metric/inch Universal graphometer 300 mm rail length stainless, hardened and ground with additional angle easy read off 4x90 measuring scale 360 readout 5 min 45 and 60 chamfered, reversible and slideable clamp for the adjustment of rail and angle Straight edge 200 mm cross section 28 x 7 mm stainless hair measuring edge hardened and ground with isolation protection Order No Order No Order No

94 Measuring instruments Precision micrometer screw 0-25 mm stainless, hardened, ground and lapped measurement surfaces with a locking lever and ratchet reading accuracy 0.01 mm in accordance with DIN 863 with carbide measurement surfaces isolating protection scales matt-chromium finished Precision micrometer set Order No pieces 0-25 mm mm mm mm stainless, hardened, ground and lapped measurement surfaces with a locking lever and ratchet reading accuracy 0.01 mm in accordance with DIN 863 with carbide measurement surfaces isolating protection scales matt-chromium finished with ground and lapped check gage supplied in a wooden box Digital precision micrometer screws stainless, hardened, ground and lapped measurement surfaces with a locking lever and ratchet reading accuracy 0.01 mm in accordance with DIN 863 with carbide measurement surfaces isolating protection with ground and lapped check gages from 25 mm large LCD display multifunctional display reversible metric/inch Holder for micrometer screws suitable for micrometer screws mm Order No mm Order No mm Order No Example of use 94 Order No

95 Measuring instruments Square stainless, hardened and ground wedge-shaped knife measurement edges on the length side 100 x 70 mm Order No x 100 mm Order No Try square set 4-pieces 70x50 mm, 95x60 mm, 120x80 mm, 175x100 mm hardened and ground Order No Precision depth measuring caliper gage 200 mm stainless, hardened and ground with a locking screw reading accuracy 0.05 mm layer 100 mm Order No Precision digital depth measuring caliper gage 150 mm stainless, hardened and ground with a locking screw reading accuracy 0.01 mm rest 100 mm 5-digit LCD display with large display reversible metric/inch Precision micrometer depth gage mm stainless, hardened and ground with a locking screw and ratchet reading accuracy 0.01 mm supporting surface lapped 4 replaceable insets Ø 3 mm mm Order No Order No

96 Measuring instruments Telescope gage set 6-teilig measurement range:: 8-12,7-12, mm stainless, hardened and ground made of steel Application: for internal measurements such as, e.g. bores and bearing seats. The two measurement sensors are expanded by pressure springs; clamping of measurement position is done by tightening knurled nut. The inner measurement of the bore is taken. The actual measurement is taken at both ends of the telescope gage by the micrometer screw. Precision internal micrometer gages set mm micrometer gage mm with 6 extensions mm stainless, hardened and ground with a locking screw reading accuracy 0.01 mm control gage 50 mm steel, matt-chromium Application: for internal measurement such as, e.g. bores and bearing seats Precision two position internal micrometer gages stainless, hardened and ground with a locking screw and ratchet readout 0.01 mm scales matt-chromium measuring spindle 0.5 mm upwards carbide-tipped measuring surfaces Order No Order No measurement range 5-30 mm Order No measurement range mm Order No measurement range mm Order No measurement range mm Order No Precision two point internal micrometer gages set 3-pieces measuring range 5 30 mm, mm and mm stainless, hardened and ground with a locking screw and ratchet readout 0.01 mm scales matt-chromium measuring spindle 0.5 mm upwards carbide-tipped measuring surfaces Order No

97 Measuring instruments Precision parallel block gage set 87-pieces stainless, hardened and lapped Application: for checking test gages and test measurements, for setting length measuring equipment. For direct measurement and for setting precision indicators, gages, measuring equipment and tool machines. Made of tungsten reinforced steel especially heat treated. Each block gage has its own particular place in the storage box. Individual measurements mm scale divisions quantity by mm Universal angle block set 9-pieces 0.5, 1, 2, 3, 4, 5, 10, 15, 30 stainless, hardened and ground Order No Application: used as an underlay in the vice or under the work pieces Order No Precision angle prism adjustable 32x25x75 mm stainless steel, hardened and ground with scale and nonius swivel range 0-60 and 0-30 Application: used as an underlay in the vice or under the work pieces on different working levels Example of use Precision prism pair No x41x35 mm, clamping-ø bis 30 mm No x45x41 mm, clamping-ø bis 43 mm 2 pieces hardened prisms with clamping bracket polished on all sides Order No Application: for clamping, outlining, controlling and drilling 44x41x35 mm Order No x45x41 mm Order No

98 Measuring instruments Precision dial test indicator measuring gage Ø 30 mm measuring inset equipped with carbide ball Ø 2 mm with dovetail guides for clamping shank clamping shank Ø 6 mm and Ø 8 mm incl. measuring span 0.8 mm scale mm reading accuracy feeler length 12 mm Order No Dial gage measuring range 10 mm clamping shank 8 mm h6 metal casing matt-chromium finish Ø 58 mm in accordance with DIN 878 outer ring with 2 adjustable marks of tolerance scale division 0.01 mm Order No Digital dial gage measurement range 10 mm clamping shank 8 mm h6 metal casing matt-chromium finish Ø 58 mm accuracy 0.01 mm zero setting button reversible metric/inch large LCD display Order No Precision magnetic measuring support mechanical clamping measuring column Ø 12 mm x 181 mm cross arm Ø 10 mm x 150 mm magnetic power 50 kg Application: for measuring and presetting of tools and mounting device on machines Order No

99 Measuring instruments Hydraulic magnetic measuring support robust, stable design the hinged rods are centrally clamped by a star handle location hole Ø 8 mm setting via fine adjustment total height approx. 370 mm operating range approx. 260 mm magnetic power 50 kg Precision magnetic measuring support with dial gage Magnetic measuring support mechanical clamping measuring column Ø 12 mm x 181 mm cross arm Ø 10 mm x 150 mm magnetic power 50 kg Dial gage measuring range 10 mm clamping shank 8 mm h6 metal casing matt-chromium finish Ø 58 mm in accordance with DIN 878 outer ring with 2 adjustable marks of tolerance scale division 0.01 mm Order No Order No Precision magnetic measuring support with dial test indicator Price-advantage! Magnetic measuring support mechanical clamping measuring column Ø 12 mm x 181 mm cross arm Ø 10 mm x 150 mm magnetic power 50 kg Precision dial test indicator measuring gage Ø 30 mm measuring inset equipped with carbide ball Ø 2 mm with dovetail guides for clamping shank clamping shank Ø 6 mm and Ø 8 mm measuring span 0.8 mm scale mm reading accuracy feeler length 12 mm Price-advantage! Order No

100 Measuring instruments Center indicator with measuring dial gage measuring gage Ø 40 mm head length 135 mm clamping shank Ø 10 mm resilient scriber with outside and inside caliper 45 mm, 100 mm and 150 mm measuring gage 0-3 mm 0.01 mm reading accuracy shockproof with stop rod for fixing the head Application: for determining the centers of bores and shafts. For centering, scribing, zero point marking. Universal 3D sensing device feeler ball Ø 4 mm measuring gage Ø 50 mm total length: 163 mm clamping shank Ø 20 mm accuracy 0.01 mm length without clamping shank 120 mm protected against splash water Machine level 200 mm supporting surfaces ground with prismatic base 0.02 mm/m accuracy with longitudinal and transverse water levels heat protection grip Application: used to level up horizontal surfaces and arbors without time-consuming adjustments Order No Application: the 3D sensing device is a precise and versatile measuring instrument for milling and eroding machines (isolated probe). Used for precise positioning of the spindle axis at the edges of work pieces and devices. This allows quick and easy setting of work piece zero points as well as length measurements. The touching direction in X-, Y-, Z-axis is optional. Order No Frame level 200 mm supporting surfaces ground 2 prismatic sides - 1 flat side 0.02 mm/m accuracy with longitudinal and transverse water levels heat protection grip Order No Application: used to level up horizontal surfaces and arbors without time-consuming adjustments Order No

101 Measuring instruments Edge position sensor clamping shank Ø 10 mm probe Ø 10 mm total length approx. 85 mm hardened and ground Edge position sensor set 5-pieces Order No clamping shank Ø 10 and 12 mm - total length 75 to 80 mm probe Ø 4, 10 and 12 mm and conical hardened and ground Application for edge position sensor and set: used to touch, i.e. to find the position of the work piece surface or edge. The probe is joined to the clamping shank by means of a flexible spring, which enables a adjustment accuracy of 0.01 mm Electronical 2D edge finder with display LED display acoustic signal sound with work pieces made of metal hardened feeler ball made of steel HRC 90 diameter of feeler ball 10 mm clamping shank Ø 20 mm total length approx. ca. 100 mm Order No Application: used for approaching; i.e. position search of work piece reference surfaces and edges. Permanent magnetic chuck 250 x 125 x 60 mm Nominal holding force 140 N/cm 2 Application: for clamping very thin and small work pieces Order No Permanent magnetic chuck round Ø 100 x 68 mm Nominal holding force 80 N/cm 2 Order No Application: during lathing and grinding, for clamping thin work pieces Measurement and test board 450x450x75mm black granite polished and lapped Application: suitable for marking, measuring and adjusting Order No Order No Supplied without measuring tools 101

102 Dividing attachments Dividing attachments vertical/horizontal for machining on several sides - a dividing attachment with rotary table is indispensable, if work pieces are to be spot faced or counter sunk around the circumference, which can also be circular, e.g. milling polygons, hole patterns on a circle, splined shafts, helical grooves and toothed wheels Construction features: enclosed construction prevents the ingression of dirt and swarf quick clamping device holding jig: vertical and horizontal radial clamping T-slots Dividing attachment Ø 100 mm table diameter 100 mm height 55 mm width of T-slots 6 mm - number of T-slots 4 weight: 3.6 kg dividing precision 1 and 10 min per division clamping table with scale 360 indexing device and tailstock are not available Order No Precision dividing attachments Ø 110 mm table diameter 110 mm height 70 mm width of T-slots 10 mm - number of T-slots 3 through spindle bore MT2 hardened and ground adjustable worm No kg No kg No Accuracy (max. deviations): truth of rotation of the table 0.02 parallelism of the clamping surface of the clamping table to the base surface 0.02 dividing precision 45" clamping table with scale 360 worm drive ratio 90:1 No not swivelling Order No swivelling Order No

103 Dividing attachments Precision dividing attachments Ø 150 mm vertical/horizontal for machining on several sides - a dividing attachment with rotary table is indispensable, if work pieces are to be spot faced or counter sunk around the circumference, which can also be circular, e.g. milling of polygons, hole patterns in a circle, splined shafts, helical grooves and toothed wheels Construction features: enclosed construction prevents the ingression of dirt and swarf quick clamping device holding jig: vertical and horizontal radial clamping T-slots table diameter 150 mm height 80 mm width of T-slots 10 mm - number of T-slots 4 through spindle bore MT2 hardened and ground adjustable worm No kg No kg Accuracy (max. deviations): truth of rotation of the work bench 0.02 parallelism of the clamping surface of the clamping table to the base surface 0.02 dividing precision 45" clamping table with scale 360 worm drive ratio 90:1 lathe chuck and clamping flange for dividing attachment see page 108 No cannot be swivelled Order No can be swivelled Order No No Indexing device for degree and indirect indexing consisting of 3 punched discs and part cranks for dividing attachment No , No , No and No Application: e.g. for bore patterns and toothed wheels Number of bores: Plate A: 15, 16, 17, 18, 19, 20 Plate B: 21, 23, 27, 29, 31, 33 Plate C: 37, 39, 41, 43, 47, 49 Order No Tailstock with height adjustment for dividing attachment No , No , No and No with centre point for supporting long work pieces adjustable height from 80 to 110 mm Order No

104 Dividing attachments Dividing attachment set Preis-Advantage! Precision dividing attachment set consisting of: dividing attachment Ø 150 mm (not swivelling) indexing device standard lathe chuck flange with 3-jaw lathe chuck Ø 100 mm Order-No with 3-jaw lathe chuck Ø 125 mm Order-No with 4-jaw lathe chuck Ø 125 mm Order-No Dividing attachment set consisting of: dividing attachment Ø 100 mm lathe chuck standard design Ø 80 mm flange Dividing attachment set consisting of: dividing attachment Ø 110 mm (not swivelling) lathe chuck standard design Ø 80 mm flange Dividing attachment set consisting of: dividing attachment Ø 150 mm (not swivelling) indexing device Order No Order No Order No Dividing attachment set consisting of: dividing attachment Ø 150 mm (not swivelling) lathe chuck standard design Ø 100 mm flange Order No

105 Working lamps Magnetic base lamp with flexible luminous arm ON/OFF-switch length of the lamp 600 mm diameter of reflector approx. 70 mm electrical connection 230 V, 50 Hz with magnetic base delivery includes: built-in safety transformer, halogen bulb 12V, 20 Watt Order No Magnetic base lamp with articulated arm with flexible luminous arm ON/OFF-switch length of the lamp 600 mm diameter of reflector approx. 70 mm electrical connection 230 V, 50 Hz with magnetic base delivery includes: built-in safety transformer, halogen bulb 12V, 20 Watt Order No Magnifying lamp with articulated arm ON/OFF-switch 22 W fluorescent lamp 125 mm lens electrical connection 230 V, 50 Hz with clamping plate Application: for checking electric components, drawings and lettering, which are difficult to read lens enlarges 3-fold Order No lens enlarges 10-fold Order No Replacement bulb for magnifying lamp No and No Order No

106 Accessories for machines Demagnetizing table 125x85 mm electrical connection 230 V, 50 Hz Application: for demagnetizing of work pieces, tools and measurement tools Order No Hand steel rest adjustable, suitable for wood turning the lower part of the hand steel rest is clamped to the guiding bars of the lathe and can be placed close to the work piece by adjusting as necessary not available for lathes D6000 E and D4000 E Order No Fixed stay is clamped to the guides of the lathe it serves for hollowing and drilling long work pieces not available for lathe D4000 E for D2000E/D2400E/D3000E Order No for D6000E Order No Live stay is secured to the cross table and moves with it to support long, thin shafts during longitudinal turning and prevents them from sagging not available for lathe D4000 E for D2000E/D2400E/D3000E Order No for D6000E Order No Grease gun to grease the lubrication nipples Order No Coolant concentrate non-returnable packing drum content: 5 litres emulsifying high-performance cooling lubricant on mineral oil base with excellent solvent power in water, emulsion persistent with good corrosion protection solvent: 5% or 1:20 with water especially recommended for processing high-alloy, rust and acid resistant steels Order No

107 Universal coolant unit consisting of: coolant pump 230 V, 50 H coolant tank segmented coolant hose with magnetic base 260 mm magnetic power 30 kg flexible feed hose 1500 mm drain hose connection cable 2000 mm suitable for all machine tools ON/OFF switch dimensions of coolant tank (l x w x h) 350 x 250 x 185 content of coolant 16 l delivery 25 l/min weight 10 kg Accessories for machines Order No Segmented 3-fold coolant hose with magnetic base magnetic power 50 kg 3 variable coolant hoses with stop valve and spray nozzle segmented coolant hose per 300 mm hose connection for Ø 10 mm fits all machine tools Order No Atomised spray cooling system with magnetic base magnetic power 75 kg working pressure 2-6 bar connection for compressed air hose Ø 13 mm Application: With this type of cooling lubrication very small quantities of oil or coolant are nebulised and exactly sprayed onto the work piece. The lubricant quantity is adjusted via the air and liquid regulator. Thereby the consumption of coolant is considerably reduced. Order No

108 Clamping tools Standard 3-jaw lathe chuck centrically clamping, without flange delivery includes: turning and drilling jaws, clamping key and fastening screws 3-jaw lathe chuck Ø 80 mm clamping diameter up to 80 mm Order No Flange for WABECO lathes Order No for dividing attachment No Order No for dividing attachments No and Order No jaw lathe chuck Ø 100 mm clamping diameter up to 100 mm Order No Soft non-stepped jaws 1 set, for hollowing out and for exact truth of rotation on work piece Order No Flange for dividing attachments No and Order No jaw lathe chuck Ø 125 mm clamping diameter up to 125 mm Soft non-stepped jaws Order No set, for hollowing out and for exact truth of rotation on work piece Flange Order No for WABECO lathes Order-No for dividing attachments No and Order-No

109 Clamping tools Precision 3-jaw lathe chucks centrically clamping, without flange delivery includes: turning and drilling jaws, clamping key and fastening screws with written test report Precision 3-jaw lathe chuck Ø 100 mm clamping diameter up to 100 mm max. speed 3500 r.p.m Order No max. speed 5200 r.p.m Order No Soft non-stepped jaws 1 set, for hollowing out and for exact truth of rotation on work piece Flange Order No for dividing attachments No and Order No Precision 3-jaw lathe chuck Ø 125 mm clamping diameter up to 125 mm max. speed 3200 r.p.m Order No max. speed 4800 r.p.m Order No Soft non-stepped jaws 1 set, for hollowing out and for exact truth of rotation on work piece Flange Order No for WABECO lathes Order No for dividing attachments No and Order No Precision 3-jaw lathe chuck Ø 160 mm clamping diameter up to 160 mm max. speed 3000 r.p.m Order-No max. speed 4500 r.p.m Order-No Soft non-stepped jaws 1 set, for hollowing out and for exact truth of rotation on work piece Flange Order No for WABECO lathes Order No

110 Clamping tools 3-jaw chuck centrically clamping with tool holder MT2 and tightening thread M10 with turning and drilling jaws and clamping key for clamping in milling machines Ø 80 mm Order No Ø 100 mm Order No Standard 4-jaw lathe chuck centrically clamping, without flange delivery includes: turning and drilling jaws, clamping key and fastening screws 4-jaw lathe chuck Ø 80 mm clamping diameter up to 80 mm Order No Flange for WABECO lathes Order No for dividing attachment No Order No for dividing attachments No and Order No jaw lathe chuck Ø 100 mm clamping diameter up to 100 mm Soft non-stepped jaws Order No set, for hollowing out and for exact truth of rotation on work piece Flange Order No for dividing attachments No and Order No

111 Clamping tools 4-jaw lathe chuck Ø 125 mm clamping diameter up to 125 mm Soft non-stepped jaws Order No set, for hollowing out and for exact truth of rotation on work piece Flange Order No for WABECO lathes Order No for dividing attachments No and Order No Precision 4-jaw lathe chucks centrically clamping, without flange delivery includes: turning and drilling jaws, clamping key and fastening screws with written inspection test 4-jaw lathe chuck Ø 125 mm clamping diameter up to 125 mm max. speed 3200 r.p.m Order No max. speed 4800 r.p.m Order No Soft non-stepped jaws 1 set, for hollowing out and for exact truth of rotation on work piece Flange Order No for WABECO lathes Order No for dividing attachments No and Order No Surface plate heavy version for industrial use with 4 stepped reverse-clamping jaws, which can be individually and independently adjusted Flanges for WABECO lathes Application: work piece clamping fixture for clamping large and irregularly formed work pieces clamping-ø up to 80 mm Order No flange for No Order No clamping-ø up to 100 mm Order No flange for No Order No clamping-ø up to 125 mm Order No flange for No Order No clamping-ø up to 160 mm Order No flange for No Order No

112 Clamping tools Precision Camlock lathe chuck Ø 125 mm clamping diameter up to Ø 125 mm centrically clamping delivery includes: turning and drilling jaws and clamping key Camlock spindle holder in accordance with DIN size 4 3-jaw lathe chuck Order No max. speed 3200 r.p.m 3-jaw lathe chuck Order No max. speed 4800 r.p.m 4-jaw lathe chuck Order No max. speed 3200 r.p.m 4-jaw lathe chuck Order No max. speed 4800 r.p.m Precision Camlock collet chuck work piece clamping fixture an extremely high truth of rotation is guaranteed when clamping work pieces up to a diameter of 25 mm for holding the collets No Camlock spindle holder in accordance with DIN size 4 Order No Collet set for Camlock collet chuck No pieces consisting of collets: mm Order No

113 Clamping tools Collet chuck Clamping work pieces up to 16 mm work piece clamping fixture for all WABECO lathes an extremely high truth of rotation is guaranteed when clamping work pieces for holding the collets No No for clamping you need clamping key No (see page 116) Order No Clamping-Set 16-pieces consisting of: collet chuck No key No collets from Ø 3 to 16 mm (collets see page 116) Price-advantage! Order No Clamping and face plate work piece clamping fixture clamping diameter of up to 150 mm with 4 T-slots Ø 10 mm for clamping irregularly formed work pieces Order No Hollow spindle stop adjustable for lathes for single and serial production quick and easy adjustment of the stop at any position of the hollow spindle the hollow spindle stop is inserted into the lathe spindle from behind and tightened by means of a patent key by the patent key the hollow spindle buffer can be tightened, loosened and be put lengthwise for spindle bore Ø 20 mm Order No for spindle bore Ø 30 mm Order No

114 Clamping tools Fixed lathe centre MT3 morse taper MT3 hardened and ground Application: for use in the spindle nose of the main spindle. Long work pieces, as well as parts which require repeated rechucking but must still have concentricity with precision, are machined between the centres Fixed lathe centre MT2 morse taper MT2 hardened and ground Order No Application: for use in the tailstock, for processing of long work pieces Live lathe centre hardened and ground precision bearings guarantee high truth of rotation Order No Anwendung: for use in the tailstock, for processing of long work pieces Morse taper MT2 Order No Morse taper MT3 Order No Live lathe centre MT2 8-pieces morse taper MT2 with interchangeable elements hardened and ground precision bearings guarantee high truth of rotation Tool changer set with tool holder MT2 for tailstock with 6 cylindrical bores Ø 16 mm grey cast iron quality tool holding fixtures: 2 drill chucks with toothed ring 1 live lathe centre 1 threading attachment with 5 die holders 1 threading attachment with 7 screw tap holders Order-No Order-No

115 Clamping tools Drill chuck with toothed ring clamping width mm inner taper B16 Application: for the clamping and release of the tools with key Order No Precision quick-action drill chuck clamping width 1-13 mm inner taper B16 heavy version for industrial use Application: for fast clamping and release of the tools without key Order No Taper shaft for drill chuck for milling machines with morse taper MT2 and tightening thread M10 outer taper B16 hardened and ground Order No Taper shaft for drill chuck for lathes with morse taper MT2 and flat tang outer taper B16 hardened and ground Order-No Taper shaft for drill chuck SK30 with quick-release taper SK30 and tightening thread M12 outer taper B16 hardened and ground Order No Adapter sleeve from MT3 to MT2 with morse taper MT3 outside and morse taper MT2 inside with flat tang hardened and ground Order No

116 Clamping tools Precision spring collet chuck MT2 with morse taper MT2 and tightening thread M10 clamping range 2-16 mm hardened and ground for holding the collets No No Application: suitable for clamping all mills and drills with straight shanks Order No Precision milling clamping chuck SK30 with quick-release taper SK30 and tightening thread M12 clamping range 2-16 mm hardened and ground for holding the collets No No Application: suitable for clamping all mills and drills with straight shanks Key for collet chuck No , No and No Order No Precision collets double slotted Order No with a clamping range up to 0.5 mm below nominal size, e.g. the collet 8 mm can clamp up to 7.5 mm, hardened and ground intermediate sizes upon request Order No Collet Ø 2 mm 2.5mm 3 mm 4 mm 5 mm 6 mm 7 mm 8 mm 9 mm 10mm 11mm 12mm 13mm 14mm 15mm 16mm Clamping set 16-pieces consisting of: precision spring collet chuck No key No collets from Ø 3-16 mm Price-advantage! Order No empty case Order-No

117 Clamping tools Direct collets MT2 tightening thread M10 hardened and ground short overhang ensures improved stiffness Application: the collet is introduced directly into the main spindle Order No collet Ø mm Direct collet set MT2 13-pieces clamping Ø from 1 to 13 mm tightening thread M10 hardened and ground short overhang ensures improved stiffness Price advantage! Application: the collet is introduced directly into the main spindle. Order No Surface clamping chuck (Weldorn) with morse taper MT2 and tightening thread M10 hardened and ground Application: the surface clamping chuck serves the purpose of clamping tools with a lateral catching surface Ø 6 mm location hole Order No Ø 8 mm location hole Order No Ø 10 mm location hole Order No Ø 12 mm location hole Order No Ø 16 mm location hole Order No Ø 20 mm location hole Order No Surface clamping chuck (Weldorn) with quick-release taper SK30 and tightening thread M12 hardened and ground Ø 16 mm location hole (not for automatic tool changer) Application: the surface clamping chuck serves the purpose of clamping tools with a catching surface on the side Ø 6 mm location hole Order No Ø 8 mm location hole Order No Ø 10 mm location hole Order No Ø 12 mm location hole Order No Ø 16 mm location hole Order No

118 Clamping tools Precision multi-purpose shell end milling mandril MT2 tightening thread M10 hardened and ground with cutter retaining screw and feather key for cutter with longitudinal and transverse groove Application: for holding of all milling tools with Ø 16 mm and 22 mm bore like shell end mills, disc milling cutters, single angle milling cutters etc. morse taper MT2x16 morse taper MT2x22 Order No Order No Price-advantage! Precision multi-purpose shell end milling mandril set MT2 consisting of: Multi-purpose shell end milling mandril MT2 Key for Multi-purpose shell end milling mandril tightening thread M10 hardened and ground with cutter retaining and feather key for cutters with longitudinal and transverse groove Application: for holding of all milling tools with Ø 16 mm and 22 mm bore like shell end mills, disc milling cutters, single angle milling cutters etc morse taper MT2x16 morse taper MT2x22 Order No Order No Precision multi-purpose shell end milling mandril SK30 with quick-release taper SK30x16 and tightening thread M12 hardened and ground with cutter retaining screw and feather key for cutters with longitudinal and transverse groove Application: for holding of all milling tools with Ø 16 mm bore like shell end mills, disc milling cutters, single angle milling cutters etc. Order No Key for shell end milling mandril No and No Order No No Order No

119 Clamping tools Mandril collars for Multi-purpose shell end milling mandril No Application: Since shell end mills, disc milling cutters, single angle milling cutters and metal saw blade come in all various widths, these collars are necessary in combination with the shell end milling mandril. Order No bore d 1 mm width b 2 mm Mandril collars set 5-pieces description see: No up to No for multi-purpose shell end milling mandril No Price advantage! Order No Precision multi-purpose shell end milling mandril set 9-pieces consisting of: Multi-purpose shell end milling mandril MT2 with morse taper MT2x16 Key for multi-purpose shell end milling mandril Mandril collars set 5-pieces Face milling cutter HSS Ø 40 mm, width 40 mm (see also page 136) Metal circular saw blade HSS outer -Ø63 mm, width 2mm (see also page 136) Price advantage! Order No

120 Clamping tools Threading chuck assembly for threading from M2 to M6 morse taper MT2 and flat tang with drill chuck with toothed ring automatic forward and reverse motion Application: for clamping in drilling and milling machines which use spindle sleeve feed, and where the turning direction of the drilling or milling spindle can not be switched to left hand operation Order No Threading chuck assembly for threading from M3 to M12 morse taper MT2 and flat tang torque of sliding clutch is 4-fold adjustable automatic forward and reverse motion with 2 rubber flex grips with adjustable safety sliding clutch - protects the tap from breakage Application: for clamping in drilling and milling machines which use spindle sleeve feed, and where the turning direction of the drilling or milling spindle can not be switched to left hand operation. Order No Disc cutter with bevelled blade morse taper MT2 and flat tang grooving capacity mm infinitely variable adjustment of the diameter with drawing cut, i.e. the blade does not catch material strength up to approx. 5 mm drill hole 5 mm Application: for clamping in drilling and milling machines. For the precise cutting out of holes or discs. Order No replacement blade Order No

121 Clamping tools Standard universal boring head head- Ø 50 mm with morse taper MT2 and tightening thread M10 location hole 12 mm hardened and ground accuracy of feed 0.02 mm vertical and horizontal use Application: e.g. setting holes,cuts etc. also for use in the tailstock of lathes Order No Standard universal boring head head- Ø 75 mm with morse taper MT2 and tightening thread M10 location hole 20 mm 1 adapter sleeve from shaft Ø 20 mm to 12 mm hardened and ground accuracy of feed 0.02 mm vertical and horizontal use Application: e.g. setting holes,cuts etc.also for use in the tailstock of lathes Order No Boring bar set 9-pieces ground and reinforced shaft carbide tipped Application: turning inside diameters from 8 mm upwards, boring work with the boring head shaft Ø 10 mm Order No shaft Ø 12 mm Order No

122 Clamping tools Precision Universal boring head head-ø 50 mm boring tools 2 boring bars, carbide tipped with shaft Ø 12 mm 1 tool holder for square tool holder bit with morse taper MT2 and tightening thread M10 hardened and ground accuracy of feed 0.01 mm vertical and horizontal use in a box Application: e.g. setting holes, cuts etc. also for use in the tailstock of lathes Precision Universal boring head head-ø 80 mm carbide tipped boring tools 3 boring bars, shaft Ø 10 mm 3 boring bars, shaft Ø 16 mm 1 tool holder for square tool holder bit 1 adapter sleeve from shaft Ø 16 to 10 mm morse taper MT2 and tightening thread M10 hardened and ground accuracy of feed 0.01 mm vertical and horizontal use in a box Order No Application: e.g. setting holes, cuts etc. also for use in the tailstock of lathes Order No

123 Clamping tools Universal level and boring head morse taper MT2 and tightening thread M10 incl. adapter sleeves mm traverse feed and rapid return traverse due to buffers, which can be switched off automatically due to stop with self-starting carriage travel and automatic stop automatic feed ensures the even feed of the tools adjustable guides adjustable stops hardened and ground guaranteed ultimate precision Technical data: outer Ø max. cross slide adjustment fine feed rapid motion mm/r.p.m. automatic feed motion/revs. max. bore Ø and level surface 90 mm 38 mm 0.01 mm 2 mm 0.02, 0.04, 0.06 and 0.12 mm 150 mm Application: on all milling and drilling machines, for transverse turning, hollowing out, recessing, turning outside diameters, relieving, making grooves, taper turning, thread cutting etc. Order No

124 Clamping tools Square turret tool-post tool clamping device for a maximum of 4 machining tools with a tool height of 12 mm for D4000 E Order No for D6000 E Order No Quick-change tool holder, basic body very precise tool holder rapid tool changer the tool edge always returns to exactly the same position after the holder has been changed the repeating accuracy is 0.01 mm the height of the tool cutting tip can be adjusted quickly and simply by means of an adjusting screw on each tool holder for D2000E/D2400E/D3000E/D4000E Order No for D6000 E Order No Holder for drill steel for cylindrical tools like drill steel 12 mm for D2000E/D2400E/D3000E/D4000E Order No mm for D6000E Order No Parting tool holder for holding of the parting tool No for D2000E/D2400E/D3000E/D4000E Order No for D6000E Order No Holder for turning steel for holding of rectangular tools 12 mm for D2000E/D2400E/D3000E/D4000E Order No mm for D6000E Order No

125 Clamping tools Holder for boring bars for holding of small boring bars Ø 15 mm for D2000E/D2400E/D3000E/D4000E Order No Ø 20 mm for D6000E Order No Parting tool suitable for tool holder No and No for cutting in grooves and cutting of lengths of work pieces Order No Quick-change tool holder set 5-pieces consisting of: quick-change tool holder, basic body holder for drill steel parting tool holder holder for turning steel parting tool Price advantage! for D2000E/D2400E/ D3000E/D4000E Order No for D6000E Order No Quick-change tool holder set 5-pieces consisting of: 1x quick-change tool holder, basic body 1x holder for drill steel 3x holder for turning steel Price advantage! for D2000E/D2400E/ D3000E/D4000E Order No for D6000E Order No

126 Cutting tools Universal carbide tipped tool set 6-pieces with carbide tips high cutting speeds and short production times the long service life of carbide metal reduces tool replacement all turning chisels have precision-ground cutting edges and flanks cross section 10 x 10 mm Order No Universal carbide tipped tool set 10-pieces with carbide tips high cutting speeds and short production times the long service life of carbide metal reduces tool replacement time all paring chisels have precision-ground cutting edges and flanks cross section 8 x 8 mm Order No cross section 10 x 10 mm Order No cross section 12 x 12 mm Order No Parting tool with carbide tip cross section 8 x 8 mm Order No cross section 10 x 10 mm Order No Inside turning tool with carbide tip cross section 8 x 8 mm Order No cross section 10 x 10 mm Order No Offset turning tool 90 with carbide tip cross section 8 x 8 mm Order No cross section 10 x 10 mm Order No Curved turning tool 45 with carbide tip cross section 8 x 8 mm Order No cross section 10 x 10 mm Order No Outside thread turning tool 60 with carbide tip cross section 10 x 10 mm Order No Face turning tool with carbide tip Cross section 8 x 8 mm Order No

127 Cutting tools HSS Tipped tool set 8-pieces all turning chisels have precision-ground cutting edges and flanks 1 x left hand turning tool 1 x right hand turning tool 1 x outside thread turning tool x groove turning tool 1 x curved rough turning tool 1 x drill turning chisel 1 x thread cutting chisel x inside thread turning tool cross section 4 x 4 mm Order No cross section 8 x 8 mm Order No cross section 10 x 10 mm Order No Clamping holder set for indexable inserts 6-pieces with key each chisel with indexable insert compatible indexable inserts for replacement see No x left hand turning chisel 1 x right hand roughing chisel 1 x pointed turning chisel 1 x right hand turning chisel 1 x right hand face turning chisel 1 x boring bar cross section 8 x 8 mm Order-No cross section 10 x 10 mm Order-No Left hand turning chisel with indexable insert compatible indexable inserts for replacement see No cross section 8 x 8 mm Order No cross section 10 x 10 mm Order No Right hand turning chisel with indexable insert compatible indexable inserts for replacement see No cross section 8 x 8 mm Order No cross section 10 x 10 mm Order No Right hand roughing chisel with indexable insert compatible indexable inserts for replacement see No cross section 8 x 8 mm Order No cross section 10 x 10 mm Order No Right hand face turning chisel with indexable insert compatible indexable inserts for replacement see No cross section 8 x 8 mm Order No cross section 10 x 10 mm Order No

128 Cutting tools Pointed turning chisel with indexable insert compatible indexable inserts for replacement see No cross section 8 x 8 mm Order No cross section 10 x 10 mm Order No Boring bar with indexable insert compatible indexable inserts for replacement see No right hand cutting for inside turning Ø 8 mm Order No Ø 10 mm Order No Carbide tipped indexable inserts set consisting of 5 replacement plates carbide quality 4 cutting edges pack. unit: 5 pieces Order No Pointed turning chisel industrial quality cross section 10 x 10 mm right hand cutting, particularly suitable for metric threading and longitudinal turning Order No compatible indexable insert pack. unit: 5 pieces Order No Offset face turning chisel industrial quality cross section 10 x 10 mm right hand cutting, particularly suitable for facing Order No compatible indexable insert pack. unit: 5 pieces Order No Offset turning chisel for corner work industrial quality cross section 10 x 10 mm right hand cutting, particularly suitable for longitudinal turning Order No compatible indexable insert pack. unit: 5 pieces Order No

129 Cutting tools Straight turning chisel industrial quality cross section 10 x 10 mm right hand cutting, particularly suitable for rough turning and longitudinal turning Order No compatible indexable insert pack. unit: 5 pieces Order No Curved turning chisel industrial quality cross section 10 x 10 mm right hand cutting, particularly suitable for longitudinal turning and facing Order No compatible indexable insert pack. unit: 5 pieces Order No Parting tool holder incl. blade blade 1.5 mm cross section 8 x 8 mm Order No cross section 10 x 10 mm Order No replacement blade Order No Punching set 8-pieces - Ø total length 100 mm 20 mm mandril length Order No Magnetic pick-up tool telescopes to 630 mm magnet-ø 11 mm Order No

130 Cutting tools Knurling tool cross section 12 x 12 mm self-centering with 2 knurling wheels knurling wheels: width 9.5 mm, knurling wheel Ø 19 mm Application: For clamping in lathes. Used to contour spindles, screws, nuts etc. Order No replacement wheel Order No Knurling pliers cross section 10 x 10 mm self-centering with 2 knurling wheels knurling wheels: width 9.5 mm, knurling wheel Ø 19 mm Application: for clamping in lathes. Used to contour spindles, screws, nuts etc. The working pressure is set on the tool in order to avoid too much pressure on the machine. Order No replacement wheel Order No Combination drill and countersink spirally-fluted ground 60 countersinking angle right hand cutting Application: the use of combination drills and countersinks is essential for exactly centred bores in metal. With this tool, both face ends of the work piece receive the appropriate centre hole when turned between the centres. It is also suitable as a preparatory tool for maintaining the exact drilling position. Price advantage! nominal Ø mm Order No Combination drill and countersink set 4-pieces description see: No up to No Order No

131 Cutting tools Universal high performance inserted tooth milling cutter industrial quality 4 cutters outer Ø 40 mm location hole Ø 16 mm with clamping screw and screw driver suitable to multi-purpose shell end milling mandril No very good swarf removal rate due to positive cutting insert location Order No Example of use Carbide indexable inserts for inserted tooth milling cutter pack. unit: 10 pieces Order No Countersink set 90 HSS 6-pieces with 3 cutters with straight shank right hand cut Application: for countersinking flat-headed screws free of chatter marks and for countersinking and removing burr sinker Ø mm Order No. shank Ø mm Countersink and burr remover 90 HSS 5-pieces with cross hole with straight shank Application: for trimming and countersinking bores. Due to the special cutting angle, the swarf is easily shelled. The swarf is led safely through the slanted hole, and any damage to the work piece can be avoided. sinker Ø mm Order No. shank Ø mm for bores mm Spot facer set HSS 7-pieces with straight shank with solid pilot Application: for through holes, for the countersinking of cheese heads screws for screws M3 M4 M5 M6 M8 M10 M12 Order No. shank Ø mm dowel pin Ø

132 Cutting tools "TITAN" coated slotting end mills short with straight shank 2 cutters straight fluted 1 bit cuts to the middle on the front face, therefore also suitable for drilling following and lateral displacement Application: for drilling and milling e.g. of feather key grooves Order No cutter Ø mm shank Ø mm Set of general purpose slotting end mills Solid carbide 5-pieces with straight shank 2 cutters helically fluted very high endurance 1 bit cuts to the middle on the front face, therefore suitable for drilling and then lateral displacement Application: for drilling and milling e.g. of feather key grooves cutter Ø mm Order No. shank Ø mm Price-Advantage! "TITAN" coated set of slotting end mills 11-pieces short with straight shank 2 cutters straight fluted 1 bit cuts to the middle on the front face, therefore suitable for drilling and then lateral treatment Application: for drilling and milling e.g. of feather key grooves cutter Ø mm Order No. shank Ø mm "TITAN" coated shaft roughing mill with straight shank 4 cutters roughing and knurling teeth characteristics, relief ground Application: for roughing deep grooves and contour milling, not suitable for drilling Order No cutter Ø mm shank Ø mm

133 Cutting tools "TITAN" coated shell end mills short with straight shank 4 cutters helically fluted Application: for deep grooves and contour milling, not suitable for drilling Order-No cutter Ø mm shank Ø mm Set of general purpose shell end mills Solid carbide 5-pieces with straight shank 4 cutters helically fluted very high endurance Application: for deep grooves and contour milling, not suitable for drilling cutter Ø mm Order No. shank Ø mm "TITAN" coated set of shell end mills 9-pieces short with straight shank 4 cutters helically fluted Application: for deep grooves and contour milling, not suitable for drilling Price-advantage! cutter Ø mm Order No. shank Ø mm "TITAN" coated set of shell end mills industrial quality 12-pieces 6 slotting end mills - 2 cutters 6 shell end mills - 4 cutters helically fluted 1 bit cuts to the middle on the front face, therefore also suitable for drilling following lateral displacement (slotting end mills) in a wooden case for a better work piece surface high tool endurance, double cutting efficiency substantially less wear in comparison with HSS mills cutrer Ø mm 2 cutter Order No. cutter Ø mm 4 cutter shank Ø mm

134 Cutting tools "TITAN" coated set of shell end mills industrial quality 20-pieces 10 slotting end mills - 2 cutters 10 shell end mills - 4 cutters helically fluted 1 bit cuts to the middle on the front face, therefore also suitable for drilling following lateral displacement (slotting end mills) in wooden case for a better work piece surface high tool endurance, double cutting efficiency substantially less wear in comparison with HSS mills Price Advantage! cutter Ø mm 2 cutters Order No. cutter Ø mm 4 cutters shank Ø mm Radius cutter set HSS 5-pieces with straight shank 4 cutters 1 bit cuts to the middle on the front face, therefore also suitable for drilling following lateral displacement Application: for the milling of semi-circular grooves, rounding off of edges, contour milling cutter Ø mm Order No. shank Ø mm radius mm Slot cutter set HSS 9-pieces with straight shank cross toothed cutting on the perimeter Application: for milling curved washer grooves or for milling small slits and grooves Ø mm Order No. cutter with mm shank Ø mm

135 Cutting tools Angular milling cutter set HSS 5-pieces with straight shank cutting on the perimeter and on the front straight toothed Application: for the milling of small dovetail guides, for breaking edges Ø mm Order-No. shank Ø mm angle of mill Single-corner rounding cutter set HSS 8-pieces with straight shank right hand cut straight toothed Application: for the milling of round outer edges and guides radius mm Order-No. shank Ø mm Hard metal milling cutter with diamond point 14-pieces with straight shank Application: suitable for boring and milling with high revolution Ø mm Order-No. shank Ø mm Shell type single angle milling cutters HSS with longitudinal groove cutting on the perimeter for clamping on shell end milling mandril No Application: milling e.g. angular guides (dovetail) Ø mm bore mm angle of mill Order-No

136 Cutting tools Face milling cutters HSS finishing cutter with smooth toothed wheels cuts on the perimeter and on the front fine toothed with longitudinal and transverse groove for clamping on shell end milling mandril No Application: for roughing corners and end faces Ø mm width mm bore mm Order No Face milling cutters HSS roughing cutter with roughing toothwork cuts on the perimeter and on the front roughing and knurling toothed characteristics relief ground with longitudinal and transverse groove for clamping on shell end milling mandril No Application: for roughing corners and end faces Ø mm width mm bore mm Order No Side milling cutters HSS cuts on three sides cross toothed with longitudinal groove for clamping on shell end milling mandril No Application: for extremely long grooves Ø mm width mm bore mm Order No Metal slitting saws HSS with lateral free grinding fine toothed for clamping on shell end milling mandril No Application: for cutting into lengths and slitting work pieces outer Ø mm width mm bore mm Orderl No

137 Cutting tools Tooth form cutters HSS with longitudinal groove for clamping on shell end milling mandril No a set of 8 cutters per module Application: milling of toothed wheels module diameter Ø bohre mm Order No "TITAN" coated step drill set 5-pieces with straight shank with 2 cutters with centre drill tip Application: the boring of the thinnest sheet steel without pre-boring, boring without burr and deforming the sheet, bores and removes burr at the same time with the next drill step steps Ø mm Order No. shank Ø mm Hand reamer set adjustable HSS 11-pieces with straight shank and square right-hand cutting Application: for the reaming of bores Order No total length mm adjustable range Ø mm Hand reamer adjustable HSS Order No total length mm adjustable range Ø mm

138 Cutting tools Tap HS DIN 352 right hand cutting for metric threads Order No thread M1 M1.5 M2 M2.5 Hand taps HSS 3-piece set consisting of taper tap, second tap and third tap DIN 352 right hand cutting for metric threads Order No thread M3 M4 M5 M6 M8 M10 M12 Round dies HSS Ø 25 mm right hand cutting for metric threads pre-slitted (closed version) Order No thread M3 M4 M5 M6 M8 M10 M12 Taps single cut HSS DIN 352 right hand cutting Order No thread M3 M4 M5 M6 M8 M10 M12 Die stock Ø 25 x height 9 mm for the holding of round dies Adjustable tap wrench size 1 1 /2 for taps M3-M12 Order No Application: for the clamping of tools with square, e.g. hand tap DIN 352 and hand reamer DIN 206 Order No

139 Cutting tools Miniature thread cutting set M1 M pieces in plastic box 9 round dies: M1 - M1.1 - M1.2 - M1.4 - M1.6 - M1.8 - M2 - M2.2 - M taps M1 - M2.5 1 die stock 2 holders for clamping the hand tap Order No Tap and die set HSS HSS 31-pieces in plastic box industrial quality DIN model dies HSS M hand taps HSS M (3-pieces per set consisting of taper tap, second tap and third tap) 1 die stock Ø 25 mm 1 adjustable tap wrench size 1 1 /2 1 screw driver Order No Professional tap and die set HSS 44-pieces in plastic box industrial quality DIN model dies HSS M hand taps HSS M (3-pieces per set consisting of taper tap, second tap and third tap) die stocks 20x5, 20x7, 25x9, 30x11, 38x14 mm adjustable tap wrenches sizes 1 and 2 twist drills for core removing holes HSS Ø mm thread gauge 24 blades 1 screw driver Order No

140 Cutting tools Tapping drill and hand taps set HSS 29-pieces hand taps M (3-pieces per set consisting of taper tap, second tap and third tap) 1 adjustable tap wrench size 1½ tapping drill HSS with straight shank right hand cut drill Ø in metal box Order No Tapping drill set HSS 19-pieces with straight shank right hand cut drill range 1 10 mm pitch 0.5 mm in metal box Order No Thread cutting attachment consisting of: drill stand tool holder for taps - clamping range mm adjustable tap wrench size 1½ for the exact angular positioning of the tap height adjustable extension arm adjustable depth of thread drill stand column can be swivelled 360 holder Euro standard 43 mm without machine vice Bestell-No Order No. 35,

141 Vices All steel vices adjustable play-free guides hardened and ground steel jaws groove for removal of chips large ground anvil with pipe gripping jaws, sizes mm Swivel base suitable for all steel vices No and No the vice can be rotated 360 on this device and can be fixed in any position without being moved Unit for adjustment of height Professional width of jaws mm opening mm opening depth mm anvil mm weight kg Order No x x x x x for 100 mm Order No for 125 mm Order No suitable for steel vices No , No and No can be rotated 360 lift inset which can be removed incl. pressure spring. The spring serves to balance the weight of the vice suitable for all work benches working height can be adapted quickly and easily to suit any person s height size centre distance Ø clamping bores height adjustment Order No. clamping plate clamping bores 130 x 130 mm mm 13 mm 300 mm Forged steel vices forged from steel adjustable play-free guides hardened and ground steel jaws large ground anvil with pipe gripping jaws large clamping depth between rail and jaw machined guide surfaces width of jaws mm opening mm opening depth mm weight kg Order No

142 Vices Aluminium protecting and pipe gripping jaws suitable for all types of vices price per pair for 100 mm Order No for 125 mm Order No for 150 mm Order No Plastic protecting and pipe gripping jaws magnetic suitable for all types of vices price per pair for 100 mm Order No for 125 mm Order No for 150 mm Order No Parallel vices with steel jaws trapezoidal threaded spindle table clamp width of jaws mm opening mm opening depth mm opening of the clamp mm weight kg Order No Precision mechanics bench vice trapezoidal threaded spindle cast iron with swivel base width of jaws mm opening mm opening depth mm opening of the clamp mm weight kg Order No

143 Vices Machine vice with quick-action device with horizontal and vertical prism for round bars open base plate for clamping or piercing of work pieces width of jaws mm opening width mm height of jaws mm weight kg Order No Machine vice with quick-action device with double-column guide with protective jaws made of rubber with horizontal and vertical prism for round bars open base plate for clamping or piercing of work pieces width of jaws mm opening width mm height of jaws mm weight kg Order No Machine vices 1 rigid jaw with horizontal and vertical prism for round bars 1 moveable jaw open base plate for clamping or piercing of work pieces width of jaws mm opening width mm height of jaws mm weight kg Order No

144 Vices Precision quick-action machine vices with wide clamping range made of high-quality grey cast iron hardened, ground and interchangeable steel jaws guiding surfaces ground quick adjustment of the vice without tools using a manual lock which can be engaged swivel base with degree scale No without swivel base No with swivel base width of jaws opening width height of jaws total length total height total width weight Order No. mm mm mm mm mm mm kg Precision machine vices made of high-quality grey cast iron with adjustable guides hardened, ground and interchangeable steel jaws guiding surface ground swivel base with degree scale 360 rotation width of jaws Opening width height of jaws total length height with weight Order No. mm mm mm mm swivel base kg individual prism jaw for No individual prism jaw for No Precision 1-axis machine vice made of high-quality grey cast iron with adjustable guides hardened, ground steel jaws ground guide surface 360 rotation width of jaws opening width height of jaws length height weight Order No. mm mm mm mm mm kg

145 Vices Precision 2-axis machine vices made of high-quality grey cast iron with adjustable guides hardened, ground steel jaws ground guide surface degree scale for both axes 360 rotation 90 horizontal vertical swivel capacity width of jaws opening width height of jaws length height weight Order No. mm mm mm mm mm kg Precision 3-axis articulated vice made of high-quality grey cast iron with adjustable guides hardened, ground steel jaws ground guide surface degree scale for all 3 axes 360 rotation 90 horizontal vertical swivel capacity 45 left/right swivel capacity the vice can be inclined or swivelled as required so that every position to the machine can be taken up width of jaws opening width height of jaws length height weight Order No. mm mm mm mm mm kg Precision 3-axis machine vices made of high-quality grey cast iron with adjustable guides hardened, ground steel jaws guiding surface ground degree scale for all 3 axes 360 rotation 90 horizontal and vertical swivel capacity 45 left/right swivel capacity width of jaws opening width height of jaws length height weight Order No. mm mm mm mm mm kg

146 Vices Precision 3-axis machine vices made of high-quality grey cast iron with adjustable dovetail guideways hardened, ground and interchangeable steel jaws guiding surface ground degree scale for all 3 axes 360 rotation 90 horizontal and vertical swivel capacity 45 left/right swivel capacity width of jaws opening width height of jaws length height weight Order No. mm mm mm mm mm kg individual prism jaws for No Precision low tension vices made of hardened steel polished on all sides with prism jaws machining can be carried out on all 4 sides low tension clamping system for high accuracy accuracy mm with fast adjustment width of jaws opening width height of jaws length weight Order No. mm mm mm mm kg Precision machine vices made of hardened steel polished on all sides with threaded spindle with prism jaws machining can be carried out on all 4 sides accuracy mm width of jaws opening width height of jaws length height weight Order No. mm mm mm mm mm kg

147 Vices Precision 2-axis machine vice made of hardened steel hardened and ground jaws ground guide surface degree scale on all axes 360 rotation can be swivelled ± 45 accuracy mm width of jaws opening width height of jaws length height weight Order No. mm mm mm mm mm kg Precision low-tension vice can be swivelled 90 swivel capacity made of hardened steel polished on all sides with prism jaws low-tension clamping system for high precision accuracy mm width of jaws Opening width height of jaws length height weight Order No. mm mm mm mm mm kg Work piece set tool anodized for use on drilling and milling machines 5 axes infinitely variable rotable and slideable can be used as inside and outer buffer 360 rotation Order No

148 Vices Precision parallel base 9 pairs one pair of each (dimensions in cross section): 8.5 x 14 mm, 8.5 x 16 mm, 8.5 x 20 mm, 8.5 x 24 mm, 8.5 x 30 mm, 8.5 x 32 mm, 8.5 x 36 mm, 8.5 x 40 mm, 8.5 x 44 mm hardened and ground accuracy 0.01 mm stop and base for clamping total length 150 mm Application: used as parallel base plates to fix work pieces in machine vices and as buffers. Used as parallel underlay, for work pieces or for vices or surface plates, they are indispensable for the base of work pieces. Precision wave-shaped parallel base 8 pairs 2 mm ascent from 9 23 mm, height 0.5 mm spring steel hardened and ground total length 110 mm accuracy 0.01 mm Order No Application: helps to save time when clamping the work piece for grinding, milling, boring etc. No swarf remains on the surface Clamping tool kit 58-pieces for clamping in work pieces arranged in practical box contents: 6 step clamps 12 step blocks with stepped teeth 24 studs 4 coupling nuts 6 T-nut blocks 6 flange nuts Order No for width 10 mm of T-slot and M8 thread Order No suitable for dividing attachment No and cross support No for width 12 mm of T-slot and M10 thread Order No suitable for all WABECO milling machines for width 14 mm of T-slot and M12 thread Order No for width 16 mm of T-slot and M14 thread Order No T-nut blocks for width 10 mm of T-slot and thread M8 pack. unit: 4 pieces Order No for width 12 mm of T-slot and thread M10 pack. unit: 4 pieces Order No

149 Arbor press Arbor press force of pressure No t No t body made of high-quality grey cast iron Application: for the clamping and pressing of ball bearings, bushing, mandrils, pins etc., for straightening and bending and broaching with broaching tools Order No max. size of work piece mm extension arm mm slide size mm 25 x x 31 table-ømm dimensions 130x260x x450x420 (W x D x H) weight kg Keyway cutting set HSS ground from solid Application: quick, precise production of exact keyways in bores (toothed wheels, v-belt pulleys etc.). Can be used for hand presses, arbor presses and broaching machines. Fast and exact broaching process. Special ground toothing ensures clean surface. By means of guide bushes and additional insets, exactly centred keyways with the exact size can be produced. Suitable for the processing of steel, cast iron, aluminium, brass etc. Illustration Order No keyway total length guide bush for bore-ø Order No. 2x x x x x x

150 Grinder Universal tool grinder Standard accessories: wheel dresser with industrial diamond cup wheel made of aluminium oxide Ø 100 mm 5 collets Ø and 12 mm operating tools machine lamp the universal index head is provided with a ratchet disc, which allows 24 fixing positions to be set universal clamping head with a manually pivotable tool holder spindle engages either at every 15 or permits free pivotable movement so that any particular angle or shape can be obtained Application: For grinding single lip cutters of special lip shapes. The grinding of face cutting edges of end mills and T-slot cutters as well as radius form cutters is also possible. The optional accessories are suited for grinding twist drills, cutters and turning chisels made of HSS and carbide metals. Technical Data Order No input power 0.25 kw, 230 V, 50 Hz Spindle speed 5100 min -1 taper angle relief angle 1-45 negative angle adjustment 0-26 tool support lateral adjustment mm transversal displacement 40 mm adjustment for relief grinding 0 45 fine adjustment in longitudinal direction 15 mm fine adjustment of grinding head 10 mm dimensions (l x w x h) 450 x 400 x 350 mm weight 45 kg Grinding fixture for twist drills a functional device for grinding twist drills of 3 to 18 mm Ø and sharp angles of 90 to approx the relief angle is optionally adjustable. Order No

151 Grinders Grinding fixture for end mills replaces the conventional tool support the end mills get chucked in the collets (see below) the adjustable stop rod allows the grinding of end mills with any the number of cutting edges Order No Grinding fixture for turning chisels the functional chisel holder for rectangular and quadrate tools up to 20 mm height perfect for the manufacturing and grinding of turning and shape cutting tools Order No Diamond cutting wheel Ø 100 grain 100 for the grinding of carbide metals Boron nitride (CBN) grinding wheel Ø 100 grain 200 Order No fits for grinding HSS tools as the edge zone structure is scarcely impaired Collets Order No to be inserted into the universal index head or the grinding fixture for end mills Order No Collet Ø 1 mm 1.5 mm 2 mm 3 mm 4 mm 5 mm 6 mm 7 mm 8 mm 9 mm Order No Collet Ø 10 mm 11 mm 12 mm 13 mm 14 mm 15 mm 16 mm 18 mm 20 mm 25 mm 151

152 Grinders Quality double grinder for metal working extremely quiet running motor adjustable work piece holder grinder disk Ø 150 x 25 mm 1 grinder wheel fine grain 60 1 grinder wheel coarse grain 36 speed 2850 r.p.m. input power 375 W, 230V, 50Hz dimensions (w x d x h) 340 x 210 x 240 mm weight 10.4 kg Order No Replacement grinding discs grinding disc Ø 150 x 25 mm coarse grain 36 grob Order No grinding disc Ø 150 x 25 mm fein grain 60 fein Order No Disc grinder for metal and wood working mitre gauge swivelling from -60 to +60 exhaust nozzle for the connection of an exhaust equipment grinding table 438 x 156 mm, swivelling from -20 to + 45 grinding disc Ø 305 mm (adhesive) motor power 900 W, 230V, 50Hz speed 1450 r.p.m. dimensions (w x d x h) 475 x 440 x 435 weight 39.0 kg Replacement grinding discs Order No grinding disc Ø 305 mm grain 60 pack. unit: 5 pieces Order No grinding disc Ø 305 mm grain 80 pack. unit: 5 pieces Order No grinding disc Ø 305 mm grain 100 pack. unit: 5 pieces Order No grinding disc set Order No consisting of: 5 pieces grain 60, 80 and 100 each 152

153 Sheet metal forming Folding press for clamping in a vice for sheet work for sheet steel up to 1.2 mm for aluminium sheets and copper plate up to 1.5 mm several folding operations with different distances possible without taking out the sheet quick taking out of a closed profile by opening a toggle screw No kg No kg work area 450 mm Order No work area 630 mm Order No Lever operated sheet metal shear for cutting of sheet metal and profiles high-quality cutting blades base with four fixing holes infinitely adjustable holding-down device strong safety spring prevents the blade from accidental closing Order No blade length mm cutting power/round steel cutting power/sheet metal/steel weight Replacement blades replacement blade for No Order No replacement blade for No Order No replacement blade for No Order No

154 Precision drilling and milling stands working with two attachments horizontal milling milling with a rotary table vertical milling 154

155 Examples of Use drilling and milling machine stand used as a small lathe used as a chop saw extensive accessories 155

156 Precision drilling and milling stands solid toothed steel rack length = 1000 mm bit stop 2 adjustable graduated collars adjustable guide rollers recuperating spring toothed steel extension rail hexagon 30 mm - Länge = 500 mm scale solid toothed steel rack length = 500 mm adjustable guide rollers drill holder can be rotated T-slots for screws M10 toothed steel extension rail hexagon 30 mm length = 350 mm heavy base plate faced (grey cast iron) 300 x 180 mm BF1244 BF

157 for all drilling and milling stands solid model horizontally and vertically adjustable column can be rotated 360 rotary table can be rotated 360 solid toothed steel rack Ø 35 mm for all drilling machines Ø 43 mm according to the European standard adjustable guide rollers bit stop with scale 2 adjustable graduated collars recuperating spring toothed steel extension rail hexagon 30 mm drill holder can be swivelled 360 in steps of 15 heavy base plate faced (grey cast iron) 300 x 180 mm 4 T-slots for hexagon head screws M10 guiding devices and fits are produced on CNC machines rotary table Ø 180 mm especially for drilling and milling stands BF1240 toothed steel rack 500 mm steel extension rail hexagon 350 mm total height 500 mm vertical working stroke with non inserted recuperating spring 55 mm vertical working stroke with inserted recuperating spring 250 mm horizontal working stroke 175 mm No kg No kg in coloured box drilling and milling stand without rotary table Order No drilling and milling stand with rotary table Order No especially for drilling and milling machine BF1244 toothed steel rack 1000 mm steel extension rail hexagon 500 mm total height 1000 mm vertical working stroke with non inserted recuperating spring 55 mm vertical working stroke with inserted recuperating spring 750 mm horizontal working stroke 310 mm No kg No kg drilling and milling stand without rotary table Order No drilling and milling stand with rotary table Order No

158 Precision mini drilling and milling machine 680 W, 230 V solid toothed steel rack bit stop adjustable graduated collars changing of speed without tools adjustable roller guide Ø 180 mm rotatable and swivelling 360 drill holder swivelling 360 cross table 400 x 180 mm heavy base plate faced (grey cast iron) 300 x 180 mm 158

159 Precision mini drilling and milling machine for home requirements consisting of: Precision boring and milling machine with rotary table solid model for drilling and countersinking and milling operations horizontally and vertically adjustable column swivelling 360 adjustable guides 4 adjustable graduated collars bit stop positioning accuracy on X and Y-axis guiding devices and fits are machined on CNC machines toothed steel rack 500 mm column Ø 35 mm total height 500 mm steel extension rail hexagon 350 mm rotary table Ø 180 mm vertical working stroke with inserted recuperating spring 55 mm vertical working stroke with non inserted recuperating spring 250 mm horizontal working stroke 175 mm travel Y-axis with extension rail 175 mm travel Z-axis 250 mm base plate 300 x 180 mm with 4 T-slots for screws M10 weight: 32 kg Powerful drilling and milling gear motor runs very smoothly! changing of speed without tools the ON /OFF switch is provided with an undervoltage protection protection class IP54 drill chuck clamping tonge up to 13 mm driving unit swivelling over the longitudinal axis of the extension rail of 360 in steps of 15 power 680 W, 230 V 5 revolution speeds: r.p.m. Cross support travel X-axis with cross table 320 mm travel Y-axis with cross table 100 mm cross support 400 x 180 mm 3 T-slots in the work table and 1 in each longitudinal side width of grooves 10 mm - for hexagon head screws M10 and slot nuts Precision mini drilling and milling machine for home requirements Order No

160 Accessories Powerful drilling and milling gear motor Motor 680 W, 230 V 5 revolution speeds high speed range (suitable for woodworking) r.p.m. runs very smoothly! the ON /OFF switch is provided with an undervoltage release Protection class IP54 changing of speed without tools 3-jaw drill chuck capacity up to 13 mm runs free of vibrations high torque suitable for all drill stands and drilling and milling stands Ø 43 mm according to the European standard weight: 7.5 kg Order No Precision cross support suitable for drill stands and drilling and milling stands, bench and floor drill press for precision drilling and milling operations work table 400 x 180 mm with trapezoidal threaded spindle pitch 4 mm adjustable prismatic guide total height 105 mm reading accuracy of the scale ring 0.1 mm longitudinal travel 320 mm transversal travel 100 mm 3 T-slots in the work table and 1 in each longitudinal side width of grooves 10 mm for hexagon head screws M10 and slot nuts weight: 5.8 kg Order No

161 Accessories Rotary table retrofit suitable for all drilling and milling stands with column Ø 35 mm rotary table Ø 180 mm swivelling and rotatable 360 in all directions weight: 1.0 kg Order No Clamping brackets consisting of 2 step blocks each with stepped teeth, step clamps, studs, flange nuts and T- nut blocks for 10 mm and M8 thread for the clamping of work pieces on all the WABECO drill stands, drilling and milling stands and also on the cross support No weight: 1.2 kg Order-No clamping kit see page 148 Special clamps 2 - pieces suitable for clamping in the grooves of the cross support No weight: 0.5 kg Order No

162 Accessories Ring for horizontal drill holding suitable for all drilling machines Ø 43 mm according to the European standard weight: 0.1 kg Order No Drill gun holder for a second drill suitable for all WABECO drilling and milling stands No and No weight: 0.3 kg Order No No L = 1000 mm Toothed rack Ø 35 mm length 1000 mm for more operating space of 750 mm vertical suitable for all WABECO drilling and milling stands weight: 6.5 kg No L = 500 mm Order No Toothed extension rail hexagon 30 mm length 500 mm for more operating space of 310 mm horizontal suitable for all WABECO drilling and milling stands weight: 3.0 kg Order No

163 WABECO drill stands column Ø 30 mm total height 500 mm radius 127 mm total stroke with non inserted recuperating spring 260 mm working stroke with inserted recuperating spring 60 mm Drill stands bit stop solid toothed steel rack Ø 30 mm for all drilling machines Ø 43 mm according to the European standard 2 adjustable guides bit stop with reading scale recuperating spring column swivelling 360 base plate 185 x 270 mm machine vice width of jaws 60 mm guiding devices and fits are produced on CNC machines No kg No kg in a coloured box drill stands without machine vice Order No drill stands with machine vice Order No WABECO drill stands column Ø 35 mm total height 500 mm depth 127 mm total stroke with non inserted recuperating spring 260 mm working stroke with inserted recuperating spring 60 mm solid toothed steel rack Ø 35 mm for all drilling machines Ø 43 mm according to the European standard 2 adjustable guides bit stop with reading scale recuperating spring scale column swivelling 360 rotary swivelling 360 rotary table Ø 180 mm base plate 185 x 270 mm guiding devices and fits are produced on CNC machines No kg No kg in a coloured box drill stands without rotary table Order No drill stands with rotary table Order No

164 Universal attachment with base Universal attachment with base for one-hand disc grinder disc grinder not included for discs of Ø 100, 115 and 125 mm for the precise cutting of tubes, profiles etc. for angles with spark guard cable clip mounting screws for disc grinders and vice with quick-action fixture base plate 250 x 250 mm weight: 2.6 kg Order No Universal attachment with base for two-hand disc grinder disc grinder not included for discs of Ø 178 and 230 mm for the precise cutting of tubes, profiles etc. for angles with spark guard cable clip mounting screws for disc grinders and vice with quick-action fixture base plate 300 x 300 mm weight: 4.5 kg Order No