Pharma-Slide. Installation Manual. [Revision: June 14, 2010, SL150001, Rytec Corporation 2005]

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1 Pharma-Slide Installation Manual [Revision: June 14, 2010, SL150001, Rytec Corporation 2005]

2

3 TABLE OF CONTENTS PAGE INTRODUCTION HOW TO USE MANUAL DOOR SERIAL NUMBER(S) INSTALLATION MATERIAL, TOOLS, AND EQUIPMENT ADDITIONAL REQUIREMENTS Labor and Site Requirements Forklift Requirements Electrician s Responsibilities Floor-Loop Activator Requirements GENERAL ARRANGEMENT OF DOOR COMPONENTS ANCHORING METHODS Concrete, Block, or Brick Walls Wood, Block, Brick, or Insulated Walls HEAD ASSEMBLY (SINGLE SLIDE) PHOTO EYES END COLUMN (SINGLE SLIDE) SEAL STOP (SINGLE SLIDE) DOOR PANEL (SINGLE SLIDE) LOCATING CENTERLINE OF DOOR OPENING (BI-PARTING) HEAD ASSEMBLY (BI-PARTING) SEAL STOP (BI-PARTING) DOOR PANEL (BI-PARTING) HOOD ASSEMBLY ADJUSTMENT SERVICE ACCESS DOOR PANEL DOOR SEAL SEAL STOP BELT TENSION (SINGLE AND BI-PARTING)

4 MISCELLANEOUS PANEL CLEANING PHOTO EYES Operation DOOR OPEN- AND CLOSE-LIMIT POSTIONS FINAL CHECKS

5 INTRODUCTION HOW TO USE MANUAL INTRODUCTION The information contained in this manual will allow you to install your Rytec Pharma-Slide Door in a manner that will ensure maximum life and trouble-free operation. Any unauthorized changes to these procedures, or failure to follow the steps as outlined, will automatically void the warranty. Any changes to the working parts, assemblies, or specifications as written, that are not authorized by Rytec Corporation, will also cancel the warranty. The responsibility for the successful operation and performance of this door lies with the owner. DO NOT INSTALL, OPERATE, OR PERFORM MAIN- TENANCE ON THIS DOOR UNTIL YOU READ AND UNDERSTAND ALL THE INSTRUCTIONS IN THIS MANUAL. If you have any questions, contact your Rytec representative or call the Rytec Customer Support Department at Always refer to the serial number of the door when calling your representative or Customer Support. The location of the serial number is on the left side of the head assembly. The wiring connections and schematics in this manual are for general information purposes only. The actual schematic for each door is located in the Tormax manual. HOW TO USE MANUAL Throughout this manual, the following key words are used to alert the reader to potentially hazardous situations, or situations where additional information to successfully perform the procedure is presented: WARNING is used to indicate the potential for personal injury, if the procedure is not performed as described. CAUTION is used to indicate the potential for damage to the product or property damage, if the procedure is not followed as described. IMPORTANT: IMPORTANT is used to relay information that is CRITICAL to the successful completion of the procedure. NOTE: NOTE is used to provide additional information to aid in the performance of the procedure or operation of the door, but not necessarily safety related. DOOR SERIAL NUMBER(S) The DOOR SERIAL NUMBER is located on the left side of the head assembly, behind the hood. IMPORTANT: When installing multiple doors of the same model but in different sizes, verify serial number in the head assembly. A Serial Number Location INSTALLATION Figure 1 MATERIAL, TOOLS, AND EQUIPMENT 1. Threaded rod (³ ₈-in. and ¹ ₂-in. diameter) and other various wall anchor hardware and material. Concrete anchor bolts (¹ ₂-in. diameter). (See ANCHORING METHODS on page 3.) NOTE: Each side column is anchored to the wall in two places, using ³ ₈-in. diameter anchor hardware. The header frame is anchored to the wall using ¹ ₂-in. diameter anchor hardware; anchor points are predetermined from the factory. 2. Assorted shim stock. 3. Steel fish tape. 4. Double-sided tape (for attaching shims to wall). 5. Carpenter s level (4-ft. minimum length). 6. Carpenter s square. 7. Hammer drill. 1

6 INSTALLATION ADDITIONAL REQUIREMENTS 8. Masonry drill bits (for ¹ ₂-in. and ³ ₈-in. diameter anchors). 9. Hammer or mallet, and block of wood. 10. Crowbar or pry bar. 11. Assorted hand tools (pliers, tape measure, etc.). 12. Socket and wrench sets. 13. Water level, line level, or transit. 14. Two ladders (taller than height of door opening). 15. Forklift (see Forklift Requirements on page 2). ADDITIONAL REQUIREMENTS Labor and Site Requirements 1. Two installers. 2. An electrician is required for making all electrical connections. 3. Unlimited accessibility to the door opening during the entire installation process. No traffic should be allowed to pass through the opening while the door is being installed. Forklift Requirements A forklift supplied by the customer, dealer, or installer is mandatory for the safe and proper installation of this door. The forklift should have: 2000-pound lift capacity minimum height ability door height plus 12 in. side-shift capability (desired) Electrician s Responsibilities For complete details on the responsibilities of the electrician, refer to the wiring diagram and manual that were shipped with the control drive. Floor-Loop Activator Requirements If a floor-loop activator was ordered and shipped with your Rytec door, the following additional items will be required to install the activator: NOTE: For complete floor-loop installation instructions, refer to the manual that was shipped with the activator. Concrete saw (with water-cooling attachment). Water supply and garden hose. Wet/dry shop vacuum feet of 16-gauge, 19-strand, type XLPE, copper, crosslink polyethylene jacket wire (or equivalent). The size of the floor loop will determine the length of wire required. Bondo P606 Flexible Embedding Sealer (or equivalent) required to fill saw cuts in floor after the activator is installed. For cold temperature applications, Bondo P610 Speed Set must be added to the P606 to ensure the sealer cures properly. GENERAL ARRANGEMENT OF DOOR COMPONENTS Figure 2 and Figure 3 show the location of the major components of the door and the general placement of the associated sub-assemblies for a typical installation. These illustrations are for informational purposes only. They should not be relied upon solely during the installation of your door and its sub-assemblies. IMPORTANT: The surface of the wall on which the door is to be installed must be free of any obstructions. Also, any existing door framing on the wall should be removed or the side panels will require shimming before installing. NOTE: Figure 2 and Figure 3 show the front of the door. Left and right are determined when viewing the front of the door. End Column A Serial Number Location Door Panel Tormax Control Drive with Hood Half Removed Head Assembly Figure 2 Seal Stop Column with Wall Jamb 2

7 INSTALLATION ANCHORING METHODS Serial Number Location Tormax Control Drive with Hood Half Removed Head Assembly Concrete, Block, or Brick Walls Concrete Wall Expansion Anchor C Channel or Side Column A Door Panel Figure 3 ANCHORING METHODS Seal Stop Column with Wall Jamb Correct anchoring of the side columns and head assembly to the wall is important for the smooth and safe operation of the door. The wall material should be strong enough to support the weight of the door assembly and all wall anchors. Figure 4 and Figure 5 show anchoring methods for various types of walls. Use the method that is best suited for your particular installation site. All necessary anchoring hardware and material required for the installation of this door are the responsibility of the door owner. If you have any questions, call your Rytec representative or the Rytec Customer Support Department at NOTE: Use ¹ ₂-in. diameter threaded through bolts or threaded rods to anchor the door to all wall applications. Use ¹ ₂-in. diameter concrete anchor bolts to anchor the door to a concrete floor. For most applications, ³ ₈-in. diameter anchors may be used for mounting the jamb and header frame to the wall. A Figure 4 Wood, Block, Brick, or Insulated Walls Wood Wall Backing Nut A Figure 5 Through Bolt or Threaded Rod HEAD ASSEMBLY (SINGLE SLIDE) C Channel or Side Column 1. Find the production corner where the production height and width meet. This will be the starting point for a chalk line or line level. Lay a level line that exceeds the length of the head assembly. The head assembly needs a 3-in. overhang for the end column. This is a critical measurement. It can be achieved by either extending the chalk line or marking the head assembly itself. When the head assembly and end column are installed, both pieces should produce a flush surface for the hood installation. (See Figure 6.) If expansion anchors are used, a quarterly inspection should be implemented for safe and secure door operation. 3

8 INSTALLATION HEAD ASSEMBLY (SINGLE SLIDE) 3-In. Mark Production Corner Production Height Chalk Line or Line Level Use a forklift to lift the head assembly. For added stability, spread the forks as wide as possible. Then carefully put the head assembly onto the forklift so that the head is in its normal, upright position. Securely fasten the head assembly to the forklift before lifting it into position. Failure to safely secure the head can result in damage to the door and cause serious personal injury. DO NOT remove the forklift or other support devices from under the head assembly until it is securely fastened to the wall. Production Width 3. Remove the hood from the head assembly to ease installation. (See HOOD ASSEMBLY on page 19.) 4. Secure the head assembly to the forklift or support device using clamps or other suitable methods. 5. As you approach the wall, feed the power supply cord for the Tormax operator through the head assembly. (See Figure 7.) A Figure 6 NOTE: Instructions for the head assembly are for a door opening to the right. Procedures are the same for a door opening to the left, except the starting point will be in the opposite corner. Power Supply Cord Access Your head assembly comes preassembled and preset from the factory for your size door. No adjustments will be made unless stated in this manual. 2. Remove the head assembly from the crate. Tormax Operator A The head assembly is heavy. Use proper equipment when lifting components. Figure 7 DO NOT lift the head assembly by the drive system. The head assembly was packed and shipped lying on its back side with the drive system facing the open end of the shipping crate. 4

9 INSTALLATION HEAD ASSEMBLY (SINGLE SLIDE) 6. Align the head assembly with the chalk line or line level. Install the head assembly with the 3-in. overhang. (See Figure 8.) Anchor Points Tormax Operator Line Level A Production Corner Figure 9 NOTE: If the doorway and head assembly are square and level, the head assembly should fit flush with the production height of the doorway. Be sure that the head assembly is level even if the doorway has a slight variance of angle. A Figure 8 NOTE: Mounting holes in the head assembly are predrilled at the factory for the load bearing cross-sectional area. Do not add additional holes for mounting. Please contact your Rytec representative or call the Rytec Customer Support Department at with questions. 7. Mark the locations of the factory-predrilled mounting holes and install anchors. NOTE: Removal of the head assembly might be required to add anchor points to the wall. 8. Anchor the head assembly to the wall as required, using all available anchor points. (See ANCHOR- ING METHODS on page 3.) Do not completely tighten the mounting hardware at this time to allow for adjustments. (See Figure 9.) 9. Using a carpenter s level (4-ft. minimum length), check that the head assembly is level and tighten hardware. (See Figure 10.) Head Assembly Carpenter s Level A Figure 10 5

10 INSTALLATION PHOTO EYES 10. Remove the forklift or support device at this time. 11. On doors assemblies that are 72 inches and longer, remove and discard the twelve ¹/₄-20 screws and head stiffener from the head assembly. The head stiffener is used only for shipping purposes. (See Figure 11.) Transmitter Side Columns Receiver Head Assembly Wall Head Stiffener Receiver Transmitter A Hood Brace A PHOTO EYES Figure 11 Your door is equipped with four photo eyes mounted on the front of the door. The purpose of these photo eyes is to hold the door open or, if the door is closing, reverse the door to the open position if a vehicle, person, or any object is in the path of the photo eye beam. The photo eye is not active when the door is closed. After the obstruction breaking the photo eye beam is removed: The door will remain open if it was originally opened by a non-automatic activator until it is closed by a non-automatic activator. The door will close automatically if it was originally opened with an automatic activator. NOTE: The photo eyes are not intended to be used as a door activator and will not open the door when it is closed. Figure 12 END COLUMN (SINGLE SLIDE) The end column is manufactured at the factory to ease the installation of the anchor points, photo eyes, and routing of the wires. 1. Verify that the head assembly is level and secured to the wall. 2. Stand the wall jamb against the wall, under the 3-in. overhang. Be sure that the locking lip is toward the door jamb. Mark the anchor points. NOTE: When installing the wall jamb, leave enough material offset so when the end column is installed there will be a flush fit with the door jamb. 3. Anchor the wall jamb as required using all available anchor points. (See ANCHORING METHODS on page 3.) Do not completely tighten the hardware at this time to allow for adjustments. This safety system consists of two pairs of non-adjustable emitter and receiver modules. There are no alignment, gain or sensitivity settings. NOTE: When photo eyes are installed, they should be installed opposite of each other to avoid any interference. See Figure 12 for clarification. 6

11 INSTALLATION END COLUMN (SINGLE SLIDE) Anchor Point Photo Eye Wires End Column Head Assembly Wall Jamb Photo Eye A A Figure Check that the wall jamb is square with the head assembly and tighten hardware. (See Figure 14.) Head Assembly Figure Stand the end column up and feed the photo eye wires into the back of the head assembly and through the access hole for the Tormax operator. (See Figure 16 and Figure 17.) IMPORTANT: Do not pull on the wires to bring the end column closer to the head assembly. Wire damage may occur. NOTE: When installing the end column, be sure that the photo eyes are at the bottom. See Electrical Connections in the Tormax manual for photo eye wire connection. Carpenter s Square Wall Jamb A Figure Install photo eyes in the end column. Route the wires toward the top of the column. (See Figure 15.) NOTE: Tape may be used to keep wires in place. End Column Route Photo Eye Wires through Head Assembly A Figure 16 7

12 INSTALLATION SEAL STOP (SINGLE SLIDE) Photo Eye Wire Access Tormax Operator End Column Head Assembly A Figure Install the end column onto the wall jamb. Check for a flush fit with the door jamb. If the fit is good, remove the end column and tighten the hardware on the wall jamb. If the fit is not flush, remove the end column and adjust the wall jamb. Repeat this procedure until a flush fit is achieved. Ensure the end column and head assembly are square. (See Figure 18.) Wall Jamb A Hardware Figure 19 NOTE: When the end column is fully adjusted and secured, it should have a flush fit with the door jamb. SEAL STOP (SINGLE SLIDE) The seal stop is manufactured at the factory to ease the installation of the anchor points, photo eyes, and routing of the wires. 1. Position the wall jamb between the head assembly and the floor. NOTE: The locking lip of the wall jamb is toward the door jamb. 2. Align the wall jamb with the door jamb. (See Figure 20.) A End Column Figure Secure the end column onto the wall jamb with hardware. (See Figure 19.) NOTE: Hardware is located in the small parts carton. IMPORTANT: Check for the access hole in the head assembly, which is for the wires from the photo eyes. If the access hole and wall jamb are misaligned, contact your Rytec representative or call the Rytec Customer Support Department at with questions. 8

13 INSTALLATION SEAL STOP (SINGLE SLIDE) Head Assembly 4. Check that the wall jamb is square with the head assembly, and tighten hardware. (See Figure 22.) Head Assembly Starting Point for Wall Jamb on Door Jamb Access Hole Carpenter s Square A Wall Jamb Figure Anchor the wall jamb, as required, using all available anchor points. (See ANCHORING METHODS on page 3.) Do not completely tighten the hardware at this time to allow for adjustments. (See Figure 21.) NOTE: When adjusting the wall jamb, ensure that there is enough material offset for a flush fit when the seal stop is installed. If the wall is uneven, shim material may be required for the wall jamb. A Wall Jamb Figure Install the door guide onto the seal stop using two #10 socket head cap screws. Hardware is located in the small parts carton. (See Figure 23.) IMPORTANT: A shim or two may be required for the installation of the door guide. The shim is used as an adjustment if the seal stop (wall) is not flush. NOTE: Seal Stop Is Shown Assembled Head Assembly Photo Eye #10 Socket Head Cap Screw Wall Jamb A End Column Figure 21 Wall Seal Stop A Shim Figure 23 Door Guide 9

14 INSTALLATION SEAL STOP (SINGLE SLIDE) 6. Install photo eyes in the seal stop. Route the wires toward the top of the seal stop. (See Figure 24.) NOTE: Tape may be used to keep wires in place. Access Hole for Photo Eye Wire Seal Stop Photo Eye Wires Wall Jamb Photo Eye A Figure Stand the seal stop up and feed the photo eye wires into the access hole of the head assembly and back through the access hole for the Tormax operator. (See Figure 25 and Figure 26.) IMPORTANT: Do not pull on the wires to bring the end column closer to the head assembly. Wire damage may occur. A Seal Stop Figure 25 NOTE: Fish tape may be required to route wire. Photo Eye Wire Access Wires from Photo Eyes NOTE: When installing the seal stop, ensure that the photo eyes are at the bottom. See Electrical Connections in the Tormax manual for photo eye wire connection. Tormax Operator A Figure Install the seal stop onto the wall jamb. Check for a flush fit with the door jamb. If the fit is good, remove the seal stop and tighten the hardware on the wall jamb. If the fit is not flush, remove the seal stop and adjust the wall jamb. Repeat this procedure until a flush fit is achieved. Ensure the seal stop and head assembly are square. NOTE: When connecting the two pieces together, insert the angled lip on the seal stop into the locking lip of the wall jamb. (See Figure 27.) 10

15 INSTALLATION DOOR PANEL (SINGLE SLIDE) Angled Lip of Seal Stop End Seal Flush-Mounted Window Locking Lip of Wall Jamb Flush-Mounted Door Handle Floor Seal A Seal Stop Figure Secure the seal stop onto the wall jamb with hardware. NOTE: Hardware is located in the small parts carton. When the seal stop is fully adjusted and secured, it should have a smooth, flush fit with the door jamb. DOOR PANEL (SINGLE SLIDE) A Figure Prior to installation, center the door panel assembly on the door guide. (See Figure 29.) Note: Wall Jamb Is Located under Seal Stop Column Stop Seal To avoid damaging the panel assembly, lay the panel flat on a foam cushion, or similar material, for storage. Be extremely careful not to damage or crush the perimeter seals. The door panel is heavy, and two installers will be required to install the door. 1. The door panel is preassembled and ready to install. (See Figure 28.) Seal Stop Column Door Guide A Figure Lift the door panel so that the top slides between the Tormax operator and the seal of the head assembly. (See Figure 30, step 1.) 4. Swing the bottom of the door panel toward the wall. (See Figure 30, step 2.) 5. Set the door track in the door guide. (See Figure 30, step 3, and Figure 31.) 11

16 INSTALLATION LOCATING CENTERLINE OF DOOR OPENING (BI-PARTING) 1 Trolley Angle of Approach Door Door Hardware A Figure Check seal-to-door clearance. (See Figure 33.) Floor Seal 2 Door Guide 3 A Figure 30 Head Assembly to Door Clearance A Door Track Figure Connect the door to the trolley assembly and tighten the hardware. (See Figure 32.) NOTE: The hardware on each side of the panel should be the same distance from the edge of the slot. The panel should run parallel with the head assembly. A Figure 33 NOTE: There should be no gap or air leak when the door is properly adjusted. LOCATING CENTERLINE OF DOOR OPENING (BI-PARTING) NOTE: Accurate measurements are critical for the proper installation and operation of your Rytec door. Verify all measurements. 1. Measure the width of the door opening. Then divide the measurement in half to locate the centerline. Mark the centerline across the top of the doorway. (See Figure 34.) 12

17 INSTALLATION HEAD ASSEMBLY (BI-PARTING) Half Width of Opening Overall Width of Opening Centerline Mark DO NOT lift the head assembly by the drive system. The head assembly was packed and shipped lying on its back side with the drive system facing the open end of the shipping crate. Use a forklift to lift the head assembly. For added stability, spread the forks as wide as possible. Then carefully put the head assembly onto the forklift so that the head is in its normal, upright position. Securely fasten the head assembly to the forklift before lifting it into position. Failure to safely secure the head can result in damage to the door and cause serious personal injury. DO NOT remove the forklift or other support devices from under the head assembly until it is securely fastened to the wall. A Figure 34 HEAD ASSEMBLY (BI-PARTING) 1. Make sure that a centerline has been marked on the top of the doorway. NOTE: Your head assembly comes preassembled and preset from the factory for your size door. No adjustments will be made unless stated in this manual. 2. Remove the head assembly from the crate. 3. Remove the hood from the head assembly to ease installation. (See HOOD ASSEMBLY on page 19.) 4. Measure the length of the head assembly. Then divide the measurement in half to locate the centerline. (See Figure 35.) Head Assembly for Bi-Parting Door Tormax Operator Head Assembly Centerline Mark Overall Length of Head Assembly C L The head assembly is heavy. Use proper equipment when lifting components. Half Length of Head Assembly A Figure Secure the head assembly to the forklift or support device using clamps or other suitable methods. 6. As you approach the wall, feed the power supply cord for the Tormax operator through the head assembly. (See Figure 36.) 13

18 INSTALLATION HEAD ASSEMBLY (BI-PARTING) Power Supply Cord and Photo Eye Wire Access Anchor Points Tormax Operator A Figure Align the centerline of the head assembly with the centerline of the doorway and install the head assembly onto the wall. NOTE: Mounting holes in the head assembly are predrilled at the factory for the load bearing cross-sectional area. Do not add additional holes for mounting. Please contact your Rytec representative or call the Rytec Customer Support Department at with questions. 8. Mark the locations of the factory-predrilled mounting holes and install anchors. NOTE: Removal of the head assembly might be required to add anchor points to the wall. 9. Anchor the head assembly to the wall as required, using all available anchor points. (See ANCHOR- ING METHODS on page 3.) Do not completely tighten the mounting hardware at this time to allow for adjustments. (See Figure 37.) NOTE: There are anchor points on the head assembly that allow the head assembly to hang on the wall while installing the other anchors. A Figure 37 NOTE: If the doorway and head assembly are square and level, the head assembly should fit flush with the production height of the doorway. Be sure that the head assembly is level even if the doorway has a slight variance of angle. 10. Using a carpenter s level (4-ft. minimum length), check that the head assembly is level and tighten hardware. (See Figure 38.) Head Assembly Carpenter s Level Items have been removed from the picture for clarity. A Figure Remove the forklift or support devices at this time. 14

19 INSTALLATION SEAL STOP (BI-PARTING) SEAL STOP (BI-PARTING) The seal stop is manufactured at the factory to ease the installation of the anchor points, photo eyes, and routing of the wires. 1. Verify that the head assembly is level and secured to the wall. NOTE: Installation procedures are for both right and left seal stops. 2. Position the wall jamb between the head assembly and the floor. NOTE: The locking lip of the wall jamb is toward the door jamb. 3. Align the wall jamb with the door jamb. (See Figure 39.) IMPORTANT: Check the access hole in the head assembly for the wires from the photo eyes. If the access hole and wall jamb are misaligned, contact your Rytec representative or call the Rytec Customer Support Department at with questions. Head Assembly Access Hole NOTE: When adjusting the wall jamb, ensure that there is enough material offset for a flush fit when the seal stop is installed. A Shim material may be required for the wall jamb if the wall is uneven. One of Several Anchor Points in Wall Jamb Head Assembly Figure 40 Wall Jamb NOTE: Both Wall Jambs Are Shown Installed 5. Check that the wall jamb is square with the head assembly and tighten hardware. (See Figure 41.) Head Assembly Starting Point for Wall Jamb on Door Jamb Wall Jamb A Carpenter s Square Figure Anchor the wall jamb as required using all available anchor points. (See ANCHORING METHODS on page 3.) Do not completely tighten the hardware at this time to allow for adjustments. (See Figure 40.) A Wall Jamb Figure 41 15

20 INSTALLATION SEAL STOP (BI-PARTING) 6. Install the door guide onto the seal stop using two #10 socket head cap screws. Hardware is located in the small parts carton. (See Figure 42.) IMPORTANT: A shim or two may be required for the installation of the door guide. The shim is used as an adjustment if the seal stop (wall) is not flush. NOTE: Seal Stop Is Shown Assembled Photo Eye #10 Socket Head Cap Screw 8. Stand the seal stop up and feed the photo eye wires into the access hole of the head assembly and back through the access hole for the Tormax operator. (See Figure 44 and Figure 45.) IMPORTANT: Do not pull on the wires to bring the end column closer to the head assembly. Wire damage may occur. NOTE: When installing the seal stop, ensure that the photo eyes are at the bottom. See Electrical Connections in the Tormax manual for photo eye wire connection. Access Hole for Photo Eye Wire Seal Stop Seal Stop Shim Door Guide Wall Jamb A Figure Install photo eyes in the seal stop. Route the wires toward the top of the seal stop. (See Figure 43.) NOTE: Tape may be used to keep wires in place. A Figure 44 Wires from Photo Eyes NOTE: Fish tape may be required to route wire. Seal Stop Photo Eye Wires Power Supply Cord Access Photo Eye Tormax Operator A Figure 43 A Figure 45 16

21 INSTALLATION DOOR PANEL (BI-PARTING) 9. Install the seal stop onto the wall jamb. Check for a flush fit with the door jamb. If the fit is good, remove the seal stop and tighten the hardware on the wall jamb. If the fit is not flush, remove the seal stop and adjust the wall jamb. Repeat this procedure until a flush fit is achieved. Ensure the seal stop and head assembly are square. NOTE: When connecting the two pieces together, insert the angled lip on the seal stop into the locking lip of the wall jamb. (See Figure 46.) End Seal Flush-Mounted Window Angled Lip of Seal Stop Flush-Mounted Door Handle Locking Lip of Wall Jamb Floor Seal A Right-Hand Door Assembly Stop Seal Figure Prior to installation, center the door panel assembly on the door guide. (See Figure 48.) A Figure 46 Seal Stop 10. Secure the seal stop the onto wall jamb with hardware. NOTE: Hardware is located in the small parts carton. When the seal stop is fully adjusted and secured, it should have a smooth, flush fit with the door jamb. 11. Repeat procedure for the other seal stop. DOOR PANEL (BI-PARTING) Note: Wall Jamb Is Located under Seal Stop Column Seal Stop Column To avoid damaging the panel assembly, lay the panel flat on a foam cushion, or similar material, for storage. Be extremely careful not to damage or crush the perimeter seals. The door panel is heavy, and two installers will be required to install the door. 1. The door panel is preassembled and ready to install. (See Figure 47.) A Figure 48 Door Guide 17

22 INSTALLATION DOOR PANEL (BI-PARTING) 3. Lift the door panel so that the top slides between the Tormax operator and the seal of the head assembly. (See Figure 49, step 1.) 4. Swing the bottom of the door panel toward the wall. (See Figure 49, step 2.) 5. Set the door track in the door guide. (See Figure 49, step 3, and Figure 50.) NOTE: The following procedure is only used when installing the door where the Tormax operator is mounted. The adjoining door has no interference and may be installed by using step 5 and step Connect the door to the trolley assembly and tighten hardware. (See Figure 51.) NOTE: The hardware on each side of the panel should be the same distance from the edge of the slot. The panel should run parallel with the head assembly. 1 Angle of Approach Trolley Door Door Hardware A Floor Seal Figure 51 Door Guide Check seal-to-door clearance. (See Figure 52.) A Figure 49 Head Assembly to Door Clearance Door Track A Figure 52 A NOTE: There should be no gap or air leak when the door is properly adjusted. Figure 50 18

23 INSTALLATION HOOD ASSEMBLY HOOD ASSEMBLY The hood is awkward and comes in a twopiece design. Because of the potential product or property damage, two people will be required for installation or removal. Hood Half Inserted Over Head Assembly Locking Lip of Head Assembly The Pharma-Slide series of doors uses a two-piece hood assembly. Prior to installation, perform the following: Verify that all pieces of the door assembly are securely fastened to the wall structure. Verify that all wires are connected and clear of all moving parts. Perform an operations check on the door. Confirm that the door operates smoothly. 1. Prior to installing the hood over the Tormax operator, plug the electrical connector to the control panel. (See Figure 53.) NOTE: Back of Control Panel Is Shown A Figure Set the weld studs into the end and mid brackets. Loosely install nuts on weld studs to allow for adjustment. (See Figure 55 and Figure 56.) Note: Inside of Hood Assembly Weld Stud with Lock Nut Control Panel A Figure Install hood half onto head assembly. Slip the back of the hood over the locking lip of the head assembly. (See Figure 54.) A Hood Assembly Mounted to End Bracket Figure 55 19

24 ADJUSTMENT SERVICE ACCESS Hood Assembly Mounted to Mid Bracket ADJUSTMENT SERVICE ACCESS Prior to any adjustments to the head assembly or the Tormax operator, the hood must be removed. The hood is a two-piece design, and only one piece can be removed at a time. Weld Stud with Lock Nut Two people will be required to remove the hood. 1. Remove the nut from the end of the hood half. 2. Remove two nuts from the center bracket and remove the hood half. NOTE: Repeat steps 1 and 2 for the removal of the other hood half. A Weld Stud with Lock Nut Left Hood Half Right Hood Half Figure Install the other hood half in the same manner. 5. Adjust hood halves as required and tighten hardware. NOTE: Access to the hardware when the hood is fully assembled may be achieved from underneath the hood and head assembly. Head Assembly 6. Prior to door operation, check to see that all wires and cables are covered. Exposed wires or cables could interfere with the door panel. (See Figure 57.) Exposed Key Pad Cable Could Interfere with Door Panel. A Figure Perform maintenance. 4. Do steps in reverse order to secure the hood. A Figure 57 20

25 ADJUSTMENT DOOR PANEL DOOR PANEL NOTE: The trolleys are shipped with the anti-skip/ counter roller nut tight. (See Figure 61). This prevents the door from sliding back and forth during transport. Prior to adjustment, loosen this nut and adjust the distance between the roller and the bottom of the track to ¹/₁₆ in. To Check for a Level Door, Place Carpenter s Level Here Electrical shock may occur. Prior to adjusting the door panel, disconnect the power to the Tormax operator. 1. Turn off or disconnect the power to the Tormax operator. 2. Adjust the door stop to the fully open position. (See Figure 59.) Door Stop A Single Slide Door Panel Shown Figure If an adjustment is necessary: a. Loosen cap screws to the door hanger bracket. (See Figure 61.) Trolley Assembly Anti-Skip/Counter Roller Nut A Figure Verify that the door panel is level. Slide the door panel to the open position and place a level on top. (See Figure 60.) A Cap Screw Door Hanger Bracket Figure 61 21

26 ADJUSTMENT DOOR SEAL b. Loosen the jam nut and thread the nut away from the hanger bracket. (See Figure 62.) c. Turn adjusting screws until the door is level. (See Figure 62.) After Adjustment, Check that the Door Has Not Bottomed Out. See Previous Note. Floor Seal A Figure 63 Jam Nut A Figure 62 Adjusting Screw NOTE: Do not adjust the door panel too low. This will cause too much friction between the door guide and track. Excessive friction may cause premature wear of the Tormax operator. The adjustments can be done to either the left trolley, the right trolley, or both. 5. When the door panel is level, tighten the jam nut and cap screws. 7. Restore power to the Tormax operator. DOOR SEAL Perform the following door seal adjustment for the initial door start-up and maintenance follow-ups. Prior to adjusting the door panel, disconnect the power to the Tormax operator. 1. The seal-to-door clearance is adjusted fore and aft only. a. Loosen the cap screw on both trolleys. (See Figure 64.) 6. Check the position of the bottom edge of the door panel. The floor seal should make contact with the floor. It will be necessary for you to place your fingers between the seal and the floor to verify the position of the door. Do not judge the position by how the seal cover hangs from the door. (See Figure 63.) Double-check that the power is turned off to the Tormax operator prior to checking the door bottom. A Cap Screw Figure 64 Trolley b. Adjust the door as required and tighten hardware. 2. Restore power to the Tormax operator. 22

27 ADJUSTMENT SEAL STOP SEAL STOP The seal stop consists of two pieces: the wall jamb and the seal stop column. If there is a gap between the seal stop column and door panel, take note of how much adjustment the seal stop needs prior to removing the door. The door panel seal should be snug against the seal stop column as shown in Figure 65. Wall Anchor Wall Wall Jamb Cap Screw Trolley A Figure Remove hardware and seal stop column. (See Figure 67.) Seal Stop Column Door Panel Seal Note: Wall Jamb Is Located under Seal Stop Column Door Panel Seal Stop Column A Figure Turn off or disconnect power to the Tormax operator. The door is heavy, and two people will be required to remove the panel. To avoid damaging the panel assembly, lay the panel flat on a foam cushion, or similar material, for storage. Be extremely careful not to damage or crush the perimeter seals. 2. Loosen the door cap screw on the trolley and remove the door. (See Figure 66.) A Figure 67 Door Guide 23

28 ADJUSTMENT BELT TENSION (SINGLE AND BI-PARTING) 4. Adjust the wall jamb as needed. Wall shims may be required. (See Figure 68.) Head Assembly Adjusting Screw Nut Idler Pulley Screw A A Slot Figure 68 Access Hole Wall Jamb 5. Check that the wall jamb is level, tighten hardware, and install the seal stop column. 6. Install the door and adjust if required. See DOOR PANEL on page Restore power to the Tormax operator and check the seal stop. BELT TENSION (SINGLE AND BI-PARTING) The belt tension is set at the factory. If the belt starts skipping or if the door does not operate smoothly and efficiently, an adjustment is required. NOTE: If the door is operating in a erratic manner, check the drive belt to see if it is worn or frayed prior to any adjustment. Figure 69 NOTE: If the belt has been adjusted properly and there is no visible belt wear, the door itself may need adjusting. (See DOOR PANEL on page 21.) 5. Restore power to the Tormax operator. DO NOT adjust belt tension by moving the Tormax operator. This is set at the factory for your door size. 1. Turn off or disconnect power to the Tormax operator. 2. Loosen the nut on the adjusting screw. (See Figure 69.) 3. Loosen the idler pulley screw. 4. Adjust the belt tension in the desired direction with the adjusting screw. Turn screw clockwise to tighten belt. Turn screw counterclockwise to loosen belt. 24

29 MISCELLANEOUS PANEL CLEANING MISCELLANEOUS PANEL CLEANING With all adjustments to the door complete, clean both sides of each panel with a general household surface cleaner using a clean, soft cloth. PHOTO EYES Operation Your Rytec Pharma-Slide Door is equipped with a pair of photo eyes for monitoring the front side of the door. The purpose of these photo eyes is to hold the door open or, if the door is closing, reverse the direction of the door if a person or object breaks the beam of light between the photo eyes. After the obstruction breaking the beam of light is removed: If the door was originally opened by an automatic activator, the door will close automatically. If the door was originally opened by a non-automatic activator, the door will remain open until it is closed by the non-automatic activator. NOTE: The photo eyes are not intended to be used as a door activator and will not open the door when it is closed. This safety system consists of an emitter module and a receiver module. Refer to the Tormax manual for additional information. DOOR OPEN- AND CLOSE-LIMIT POSTIONS FINAL CHECKS NOTE: Check the following door systems and components after the door panel has been cycled at least 20 times. Head Assembly: Check that all mounting hardware is in place and tight. Side Columns: Check that the side columns are plumb and square and that all anchor bolts are tightly secured. Door Seal: The door seal between the back of the door panel and the head assembly should be installed and adjusted as described in DOOR SEAL on page 22. Tormax Operator: Check to see if the system operates smoothly. Refer to the Tormax Installation and Owner s manual for adjustments. Adjustments can be made to the open and closing speeds and hold-open time using the programming face plate. Photo Eyes: Check that the photo eyes operate as described in "PHOTO EYES" on this page. Activators: Check to see that the activators operate as specified by the manufacturer. Open and Close Limits: Check open and close limits. See "DOOR OPEN- AND CLOSE-LIMIT POSTIONS" on this page. Caulk: Ensure that all edges of the jamb and header frames and pullouts are sealed where they meet the wall of the building. Use a high-quality caulk rated for the environment in which the door is installed, as required. Improperly adjusted open and close limits can result in damage to the drive system. NOTE: To set the close and open limits, refer to the Tormax Operating Instructions manual. 25

30 NOTES 26

31

32

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