We recommend that you read through entire manual BEFORE beginning the installation.

Transcription

1 FLOW SHOWER DOORS - INSTLLTION MNUL LOVE (3W) THIS MNUL PPPLIES TO LL 48 ND 60 LOVE FLOW SERIES SHOWER DOORS FLOW48-3W, FLOW60-3W, ND FLOW60T-3W ML-TOMLIN 145 Northfield Drive West Waterloo, ON anada N2L 5J3 t: f:

2 IMPORTNT NOTES Thank you for buying a ML-TOMLIN FLOW shower door! efore you begin, please take a few minutes to read the following notes and record your product information. Keep these instructions in a safe place for future reference. We recommend that you read through entire manual EFORE beginning the installation. Please ensure that your shower base is properly installed against the 2x4 stud frame and that it is perfectly leveled. Use wood reinforcement where the threshold of your base meets the tile; this is where your shower doors will mount to the wall. If you are building a custom base, please contact ML-TOMLIN ( ) for details and base specifications in order to ensure that the doors and base will work together. Please note that this is a 2 person installation, and that safety glasses and safety shoes must be used during the installation. Safety gloves are also recommended to ease the handling of glass panels. Inspect your unit upon opening. If any hardware or glass panels are damaged in any way, contact ML TOMLIN immediately. Do not install damaged units. Ensure that the bottom edges of your glass panels are always protected during installation (you can use the cardboard box supplied with your unit). lso, please note that all glass panels are tempered. Exercise caution at all times in order to prevent chipping or cracking your glass. NEVER install glass panels that are either chipped, cracked, or damaged in any other way. Please check your glass panels carefully before installation. If your glass panels are damaged, please contact ML-TOMLIN ( ). Tempered glass becomes hazardous once it is damaged. NOTE: wall jamb extension and wall mount expansion are included with your FLOW shower door. Please note that these parts can be used if your opening is larger than average. PRODUT INFO: SERIL#: DTE OF PURHSE: WHERE PURHSED: FLOW INSTLLTION - LOVE 1

3 OMPONENT LIST FLOW INSTLLTION - LOVE

4 OMPONENT LIST 1 Fixed Panel x1 15 Door umper x1 2 Door Panel x1 16 Vertical Water Guard x1 3 Wall Jamb 17 Wall Jamb Seal 4 Rail x1 18 Wall nchor - Small x3 5 Wall Mount ssembly 19 Wall nchor - Large x4 6 Rail Mount ssembly x1 20 Screw - Wall Jamb *S x3 L x6 7 Wheel ssembly 21 Small Screw - Wall Mount x4 8 Safety Pin ssembly 22 Large Screw - Wall Mount (Expansion) x4 9 Handle ssembly x1 23 Small Screw - rackets 10 Sliding lock x1 L x1 R Wall Jamb Extension x1 11 atching lock x1 L x1 R Wall Mount Extension 12 Threshold x1 S - Short L - Long 13 Door umper Seal x1 14 ottom Water Guard x1 REQUIRED TOOLS 1 Safety shoes 12 Screwdrivers 2 Safety glasses 13 Utility knife 3 Work gloves 14 Metal saw 4 Pen or pencil 15 Hammer or rubber mallet 5 Level % Silicone 6 Drill FLOW INSTLLTION - LOVE 3

5 1. Install the wheel assemblies to the door panel Set your door panel (2) in the unit and rest it against the wall (this will ease installation in later steps). Ensure that the handle side of the door panel is located on the proper side (for a left hand door the holes will be located on the left side, for a right hand door, the holes will be located on the right side). Ensure that the panel is well secured. Using an llen key, install the wheels (7) onto the door panel so that they are facing outwards. Do not install the wheel covers at this time. 2 7 FLOW INSTLLTION - LOVE 4

6 2. Install wall jamb On the side where your fixed panel will be mounted, measure 1 from the edge of the base and mark a line as shown. Place the wall jamb (3) against the wall and centre it with the mark on the base. Using a level, adjust the wall jamb until it is plumb. Mark the three holes (located inside the wall jamb) onto the wall using a pen or pencil. 1 3 x3 FLOW INSTLLTION - LOVE 5

7 3. Install wall jamb (continued) Using a 1/4 ceramic drill bit, drill three holes into your wall through the centre marks drawn earlier. Insert the plastic wall anchors (18) into the holes and mount the wall jamb using the provided screws (20). Optional: The wall jamb expansion. x3 1/4 17 x3 21 FLOW INSTLLTION - LOVE 6

8 4. Install fixed panel arefully slide the fixed panel (1) into the wall jamb as shown. Ensure that the panel is parallel to the edge of the base. UTION: Since the panel sits close to the edge of the base, use extreme caution to ensure that the panel stays in place and does not get knocked off of the base until it is firmly fastened. 1 FLOW INSTLLTION - LOVE 7

9 5. ssemble rail components Set the wall mounts fully onto each end of the rail and fix them place by tightening the inner set screws (see below) with an llen key. The finished (flat) side of the rail should be facing the outside of the shower unit. 4 5 FLOW INSTLLTION - LOVE 8

10 6. djust fixed panel Hold up the rail assembly so that the hole in the rail roughly aligns with the hole in the fixed panel. djust the fixed panel by sliding it in or out of the wall jamb until the hole in the panel lines up with the hole in the rail. Measure the gap (if any) between the ends of the rail assembly and the walls and take note. The gap should not exceed 1.0, if so, use the expansion bracket to fill the gap. Using an llen key, loosen the two wall mounts and slide outwards to eliminate the gap. Re-tighten the set screws. FLOW INSTLLTION - LOVE 9

11 7. Install fixed panel bracket Place the sliding block (10) on the base and slide it over the edge of the fixed panel. Mark the hole onto the base using a pen or pencil. Note that two blocks are included with your hardware, a left-hand version and a right-hand version; use the one appropriate to your installation. Remove the block, and drill a hole into the base through the centre mark using a 1/8 drill bit. pply a small bead of silicone into the hole, reposition the block, and fasten it to the base using the provided countersunk screw (23). aml-tomlin recommends using clear 100% silicone. 10 1/8 23 FLOW INSTLLTION - LOVE 10

12 8. Mount rail assembly to fixed panel Hold the rail in place behind the fixed panel so that the holes are lined up. Fix the rail to the fixed panel using the rail mount assembly (6) as shown below. Ensure that the rail is well secured by tightening the bolt using an llen key. 6 FLOW INSTLLTION - LOVE 11

13 9. Level rail assembly Place a level on top of the rail and adjust the rail by gently rotating it until the assembly is horizontal. Ensure that the rail is perfectly level, as this will keep your door from opening or closing on its own. Mark the wall mount holes onto the walls using a pen or pencil. FLOW INSTLLTION - LOVE 12

14 10. Install wall mounts to wall D Using an llen Key, loosen both set screws on the wall mount brackets. Slide both brackets inwards towards the centre and re-tighten the set screws to keep them in place. arefully rotate the rail about the rail mount so that you can access the markings drawn on the wall. Re-tighten the rail mount bolt to ensure that the raill assembly stays in place. Drill a hole into your walls through each centre mark using a 5/16 ceramic drill bit. Insert the large wall anchors (19) into the holes. D x4 D 3/8 D x4 19 FLOW INSTLLTION - LOVE 13

15 11. Install wall mounts to wall (continued) arefully rotate the rail back into position so that the holes of the wall mount brackets align with the anchors in the wall. Loosen the set screws in the wall mount brackets and slide them up to the wall on each end of the rail. heck the rail to see that it still sits level. Fasten the wall mounts to the walls using the supplied large philips-head screws (21). Tighten well using a screw driver. The longer philips-head screws (22) should be used with the expansion brackets. 21 FLOW INSTLLTION - LOVE 14

16 12. b D Mount door assembly onto rail Using a utility knife, cut the door bumper and bumper seal to length and install onto glass. The gasket with the angled lip must be applied to the handle side of the door panel with the lip facing inward. arefully lift the door assembly, ensuring you have a good grip on the glass. Holding the glass at an angle (see below), set the two wheels on top of the rail. Do not insert the bottom edge of the glass into the guide block at this point, but rest it carefully and gently against the inside of it. Set a piece of cardboard in between the block and the glass for protection. Using a hack saw, cut the bottom water guard to length so that it fits between the two vertical gaskets and install onto the bottom edge. Ensure the lip faces inward. Lift the door assembly on to the rail. s you lower the door again, guide the bottom edge of the door panel into the slot of the sliding block D 14 D FLOW INSTLLTION - LOVE 15

17 13. omplete door assembly Mount the two safety pins below the rail. Install the handle (9) to the door panel so that the set screws are located on the inside of the shower door. FLOW INSTLLTION - LOVE 16

18 14. Install catching bracket Place the catching block (11) onto the base and align the slot with the door panel. Mark a hole onto your base using a pen or a pencil. Note that two brackets are included with your hardware, a left-hand version and a right-hand version; use the one appropriate to your installation. Remove the bracket, and drill a hole into your base through the centre marks using a 1/8 drill bit. pply a small bead of silicone into the hole, reposition the bracket, and fasten it to the base using the provided countersunk screw (23). aml-tomlin recommends using clear 100% silicone. 11 1/8 23 FLOW INSTLLTION - LOVE 17

19 15. Install threshold Measure the distance between the sliding block and the catching block and take note. dd 1/4 to the dimension from step 15; the total is the length to which you should cut your threshold. Slide the cut threshold into the slot of one block and then into the other. You may use a few small beads of silicone on the underside of the threshold to hold it in place = FLOW INSTLLTION - LOVE 18

20 16. Install remaining seals Install the wall jamb seal (17). Insert the wedged end in between the fixed panel and the outer edge of the wall jamb. Start at the bottom and work your way up to the top, trimming off any excess with a utility knife. Measure the distance between the top of the fixed panel bracket and the underside of the safety pins. ut your vertical water guard (16) to be roughly 1/4 shorter than the measured dimension. Install the guard over the front edge of the fixed panel so that the guard lip is facing inwards (see below). Using a utility knife, trim the bottom end of your door bumper seal lip so that it just clears the top of the catching block (see below) FLOW INSTLLTION - LOVE 19

21 17. Install remaining seals Put the cover caps onto the wheels. bit of silicone is necessary for the inside covers. pply silicone along all outside edges of your unit, as shown below. Do not silicone on the inside of your unit. aml-tomlin recommends using clear 100% silicone. Please allow 24 hours for the silicone to properly dry before using your unit. Enjoy your new FLOW shower door! 24 h FLOW INSTLLTION - LOVE 20

22 WRRNTY LIMITED WRRNTY If defects should occur despite our careful manufacture and strict quality control, please observe the following guarantee conditions: Please supply a copy of your purchase order and invoice number when reporting damage. These are prerequisites of the guarantee. The guarantee claim does not lengthen the duration of the guarantee, which is always valid from the purchase date. In case of defect or faulty product operation, please refer exclusively to your bathroom dealer. ML-TOMLIN IS NOT LILE For damages due to improper installation. For damages due to improper use For damages due to the performance of unauthorized modifications or faulty repairs. SOPE OF GURNTEE ML-TOMLIN covers defects in fabrication and materials; but does not cover the following: transport damage, ordering errors, installation damage, operating and care errors, damage due to use of cosmetics & colouring liquids, differences in colours, surface imperfections necessary for manufacture, and parts subject to wear and tear. ML-TOMLIN reserves the right of repair or replacement. Installation and dismantling costs, including those by third parties, shall be accepted only when previously agreed in writing. Please return any shipments post unpaid to your supplier. Guarantee arrangements may follow after subsequent inspection by our quality control department. 5-YER GURNTEE On shower door and hardware while a 2 year warranty applies to the protective repellent film. ML-TOMLIN warrants acrylic units (shower base) to be free from defects in workmanship and materials under normal use and service for a period of five (5) years from the initial date of purchase by the owner/end-user, contractor or builder from an authorized dealer. SFETY TEMPERED GLSS (10 MM). In the FLOW Shower Doors, special heat-treated safety glass is used, which is more impact, shock and temperature-resistant. If the glass breaks, glass granules form, reducing the danger of injury considerably. IMPORTNT Persons who are greatly limited in their freedom of movement should be supervised at all times by a qualified individual. RE & MINTENNE IN ORDER FOR YOUR FLOW SHOWER DOORS TO KEEP ITS TTRTIVE LOOKS FOR MNY YERS, PLESE OSERVE THE FOLLOWING RE: Rinse glass with clean water after showering. Remove water droplets with a squeegee or a soft cloth. For hygienic and easy cleaning of your Matrix product, we recommend biologically degradable cleansers. Regular care prevents stubborn stains and ensures a clean and hygienic surface for many years. Important: Do not under any circumstances use lime solvents or abrasive or corrosive cleansers. Otherwise the surfaces of the glass and hardware could be damaged. Use only cleansers specifically designed for chrome on chrome-plated parts. LIMITTION ML-TOMLIN is not liable for incidental or consequential damage, loss of time, inconvenience, incidental expenses, labour, material charges or any other costs related to application of this warranty as it pertains to removal or replacement of defective merchandise. This warranty shall not apply following incorrect operating procedures, breakage or damages caused by normal wear and tear, fault, carelessness, abuse, misuse, misapplication, improper maintenance, alteration or modification of the unit, as well as chemical or natural corrosion, accident, fire, flood, act of God or any other casualty. This warranty shall not apply to stain or malfunction caused by ferrous water, hard water or salty water. The owner/end-user of the product covered by this warranty is entirely responsible for its proper installation. This warranty is void if unit is not tested prior to final enclosure as per the installation instructions. ML-TOMLIN neither installs nor supervises the installation, nor hires a contractor for this purpose, and consequently cannot be held responsible for any defect, breakage or damage caused thereby or resulting thereof, either directly or indirectly. The owner/ end-user must provide access to the components of the product as described in the installation guide, so that ML-TOMLIN can execute the warranty specified herein. If such access is not available, all expenses to provide said access will be the responsibility of the owner/end-user. This warranty does not apply to products or equipment not installed or operated in accordance with instructions supplied by ML-TOMLIN and all applicable rules, regulations and legislation pertaining to such installations. ML-TOMLIN reserves the right to discontinue products at any time or change specifications and/or design without notice and without incurring obligation. ML-TOMLIN s shower doors are guaranteed to fit with ML-TOMLIN s acrylic products but not necessarily with any other acrylic manufacturer s product or custom tile applications. EXEPT S OTHERWISE PROVIDED OVE, ML-TOMLIN MKES NO WRRNTIES, EXPRESS OR IMPLIED, INLUDING WRRNTIES OF MERHNTILITY ND FITNESS FOR PRTIULR PURPOSE OR OMPLINE WITH NY ODE. In any case, ML-TOMLIN cannot be liable for any amount over and above the purchase price paid for the product by the owner/end-user, contractor or builder. This warranty gives the owner/end-user specific legal rights. The owner/end-user may also have other rights which vary from one state and/or province to another. In addition to the above conditions and limitations, the warranty period for products installed for commercial applications or used in commercial ventures is of one (1) year from the initial date of purchase by the owner/end-user, contractor or builder from an authorized dealer. ML-TOMLIN is not responsible for loss of use or profit under any circumstances. If the product is sold by ML-TOMLIN as a display, ML-TOMLIN standard warranty applies. FLOW INSTLLTION - LOVE 21