Full Line Catalog STRUCTURAL VINYL RAILINGS

Transcription

1 STRUCTURAL VINYL RAILINGS Full Line Catalog Maintenance-Free Transferable, limited lifetime warranty Easy Installation Affordable Elegant, Traditional Architectural profile Code Compliant Structural Design

2 Royal Building Products continues to expand its family of maintenance free vinyl products. We are proud to announce the addition of our new Turned Structural Posts and Continuous Handrail component system, to our successful Endurance Vinyl Railing product line. Endurance products are available through building suppliers nationwide. Technical assistance is available through our customer service department. All Endurance products include simple, step-by-step instructions, which allow you to begin enjoying the elegant design and sturdy construction right away. All Endurance products are backed by a limited lifetime warranty, so you will never paint, scrape, or replace these products again! Endurance maintenance free railing systems offer all the benefits of our industry acclaimed, high quality, custom vinyl railing systems coupled with superior strength and ease of installation. Pages 3 6 Endurance maintenance free continuous handrail components offer the first of its kind on site assembly for any configuration of stairs and ramps, all with 100% ADA compliance. Pages 7 10 Maintenance free load-bearing vinyl columns and our turned vinyl newel posts. Pages For Technical Support On All Endurance Products Call RAIL (7245)

3 Structural Vinyl Railing Systems Quick Start Guide The Endurance Railing System is fast and simple. Figuring materials for any job can be broken down to a few simple steps. Use this quick start guide as a reference and find more detailed information on the pages that follow. STEP 1 Choose your post The Endurance Railing system allows you to choose from several options for a newel post. Choose the option that best suits your installation needs. *Note: For load bearing, full height posts, you should use a standard 4x4 or 6x6 wood post and the appropriate Endurance sleeve listed in the next section. For turned support posts and newels, see page 11. Option 1: Structural Post Flush Mount For residential applications (36 rail height with a 2 bottom space.) Wood framed application: Flush mount over any decking surface. Fasten using lag screws through decking and into framework of deck below (double joist or block as necessary.) Masonry application: Flush mount to most standard masonry materials. Fasten using wedge anchors. Endurance Part # EASP36F** Note: Vinyl post sleeve sold separately. ** Fasteners not included in post assembly. STEP 2 Choose a post sleeve A B Option 2: Structural Post Thru Mount For residential and commercial applications (36 or 42 rail height with 2 bottom space.) Wood framed application: Thru or fascia mount to any deck frame. Fasten to deck frame using carriage bolts. Masonry application: Core mount to most standard masonry materials. Core drill and set post using hydraulic grout. Endurance Part # EASP36T* (36 rail height with a 2 bottom space). Endurance Part # EASP42T* (42 rail height with a 2 bottom space). Endurance post sleeves come in two sizes and three lengths. *Note: For load bearing full height posts, you should use a standard 4x4 or 6x6 wood post and the appropriate Endurance sleeve listed in this section, or choose a turned post on page 11. 2B Fascia Mount Option Sleeve A: 4 x 4 sleeve Available lengths: 38, 54 and 108 Application: Slides over Endurance Structural post assembly, standard 4x4 wood newel post, or full height, load bearing 4x4 wood post. For use in new construction or retro-fit of existing 4x4 newel post. Endurance Part # EAPS38G, EAPS54 or EAPS108 Option 3: Standard Wood Post New construction: Frame post in place during construction (thru or fascia mount.) Sleeve posts as necessary (see next section choose a post sleeve. ) Remodel/Retrofit: Remove existing railings from wood posts. Replace any posts that are not structurally sound. Sleeve posts as necessary (see next section choose a post sleeve. ) This is a Non- Endurance Item Purchase 4x4 or 6x6 wood posts and appropriate fasteners separately. Sleeve B: 6 1 / 2 x 6 1 / 2 sleeve Available lengths: 54 and 108 Application: Slides over standard *6x6 wood newel post, or full height, load bearing *6x6 wood post. For use in new construction or retro-fit of existing 6x6 newel post. * Note: I.D. of 6 1 / 2 x 6 1 / 2 sleeve is 6 x 6. Posts may need to be packed out to this dimension for sleeve to fit properly. Endurance Part # EAWPS54 or EAWPS108 Page 3

4 STEP 3 Choose your level railing sections Residential and Commercial kits are available for level railing. All railing kits include: Top vinyl extrusion with interior aluminum stiffener Bottom vinyl extrusion with interior aluminum stiffener Balusters Mounting brackets with integral locking screw cover caps Stainless steel mounting screws Select the kit length based on the opening size. Trim kits to size on the job. Note: Use support foot Part #EASF4 for level railing that spans greater than 8 feet in length. Residential Level Railing Kits: For residential applications (36 rail height with 2 bottom space.) Square Baluster 1 1 / 4 Part # 4 Square Baluster Level Railing Kit ENDL4 6 Square Baluster Level Railing Kit ENDL6 8 Square Baluster Level Railing Kit ENDL8 10 Square Baluster Level Railing Kit ENDL10 Turned (colonial) Baluster 1 1 / 4 Part # 4 Turned Baluster Level Railing Kit ENDTL4 6 Turned Baluster Level Railing Kit ENDTL6 8 Turned Baluster Level Railing Kit ENDTL8 10 Turned Baluster Level Railing Kit ENDTL10 Aluminum stiffener Vinyl extrusion Page 4 Commercial Level Railing Kits: For commercial applications (42 rail height with 2 bottom space.) Available only in square baluster kits. Square Baluster 1 1 / 4 Part # 4 x 42 Level Railing Kit ENDL x 42 Level Railing Kit ENDL x 42 Level Railing Kit ENDL x 42 Level Railing Kit ENDL10-42 Pin Turned Baluster Style Pin receptacle Bracket Patent Pending Locking screw cover Unique pin design nests in bracket, adding security by locking aluminum stiffener to post or wall. Square Baluster Style Stair Railing (next page) Top line cross section detail. Interior Aluminum Stiffeners Interior Aluminum Stiffeners Bottom line cross section detail.

5 STEP 4 Choose your stair railing sections Residential and Commercial kits are available for stair railing. Each Endurance stair railing kit contains all of the components and hardware you need to install your railing section. All railing kits include: Top vinyl extrusion with interior aluminum stiffener Bottom vinyl extrusion with interior aluminum stiffener Balusters Mounting brackets with integral locking screw cover caps Stainless steel mounting screws Select the style and kit length based on the opening size. Select the kit angle range based upon the angle (rise and run) of your stairs. Trim kits to size on the job. For help determining the proper kit, see our stair ordering guide #MLL134. Residential Stair Railing Kits: For residential applications (36 rail height.) Square Baluster 1 1 / 4 Part # 6 Stair Railing Kit ENDS Stair Railing Kit ENDS Stair Railing Kit ENDS Stair Railing Kit ENDS Turned (colonial) Baluster 1 1 / 4 Part # 6 Turned Baluster Stair Railing Kit ENDTS Turned Baluster Stair Railing Kit ENDTS Turned Baluster Stair Railing Kit ENDTS Turned Baluster Stair Railing Kit ENDTS Page 5 Commercial Stair Railing Kits: For commercial applications (42 rail height.) Available only in square baluster kits. Square Baluster 1 1 / 4 Part # 8 x 42 Stair Railing Kit ENDS x 42 Stair Railing Kit ENDS STEP 5 Choose a post cap Several cap styles are available to put the finishing touch on your posts. Use standard PVC cement to fasten caps to sleeve material. A B Cap A: Cap B: Cap C: 4x4 Flat cap 4x4 New England cap 6 1 / 2 x6 1 / 2 Flat cap Endurance Part # EAFC4 Endurance Part # EAEC4 Endurance Part # EAFC6 Cap D: 4x4 Ball cap Endurance Part # EABC4 C D E Cap E: 4x4 Gothic cap Endurance Part # EAGC4

6 Page 6 STEP 6 Choose a specialty bracket set, kit or gate Almost every installation presents a special demand. This page contains photos and application information for the many additional solution kits offered for the Endurance system. Look to these pages to find the item you need to make your Endurance installation complete. Level Mounting Bracket Kit. Use this kit when cutting one level railing kit into two sections. Mount level railing to post or building surface. Fasten using stainless steel screws (included). Screw hole cover *plugs included. *Patent Pending. Endurance Part # EALB2 Stair Mounting Bracket Kit. Use this kit when cutting one stair railing kit into two sections. Mount stair railing to post or building surface. Fasten using stainless steel screws (included). Screw hole cover *plugs included. *Patent Pending. Endurance Part # EASB2 Rounded Column Mounting Bracket Kit. Use this kit to mount one level railing end to a rounded column. Fasten using stainless steel screws (included). Screw hole cover *plugs included. *Patent Pending. Endurance Part # EARB Angle Bracket Kit. Use this kit to mount one level railing end on an angle 0 to 44. Cut bracket at desired angle, then mount to post or building surface. Fasten using stainless steel screws (included). Screw hole cover *plugs included. *Patent Pending. Endurance Part # EAAK1 Gate hinge detail. 45 Angle Bracket Kit. Use this kit to mount one level railing end on a 45 angle. Mount level railing on a 45 angle to post or building corner. Fasten using stainless steel screws (included). Screw hole cover *plugs included. *Patent Pending. Endurance Part # EAAK45 Universal Trim Collar Fits 4 to 6 1 / 2 Posts! Our NEW 4-piece Universal Ratchet Lock trim collar will accommodate 4, 5, or 6 1 / 2 posts, and can be installed after installation of post to provide additional style. No adhesive is needed! Endurance Part # EATRU EATR4LP 4 x 4 Base Trim Collar. Use this trim collar prior to rail installation as a finishing touch at the bottom of a newel post or the bottom/top of a post. Endurance Part # Level Rail Support Foot Kit. Mount this kit midspan under the bottom horizontal member of level railing over 8 feet in length. Fasten using hardware (included). Screw hole cover *plugs included. *Patent Pending. Endurance Part # EASF4 Gate latch detail. Keyed latch hardware Self closing hinges Endurance Gate Kits: For residential and commercial applications. Gate kit requires assembly. Assembly hardware included. Mount to post or building corner. Kits can be down-sized in both dimensions. Can be installed with right or left hand swing. Optional black or white hardware kits, sold separately, include two hinges and one keyed locking latch with mounting hardware. Custom sized gates available to 8 double wide. Endurance Part # EAG36 Standard Gate Kit- Square balusters. Assembled size: 34 1 / 2 x 34 high to fit a 36 finished opening. Endurance Part # EATG36 Standard Gate Kit- Turned balusters. Assembled size: 34 1 / 2 x 34 high to fit a 36 finished opening. Endurance Part # EAC36 Commercial Gate Kit- Square balusters. Assembled size: 34 1 / 2 x 40 high to fit a 36 finished opening. Endurance Part # EFAGH201W (white) Endurance Part # EFAGH201B (black) Self-closing hinge and latch Including hardware in black/white

7 Continuous Vinyl Handrail Page OD Aluminum reinforced vinyl is ADA compliant. Simple to install on site. Adjustable internal joiner eliminates fittings and accommodates any angle (patent pending). Create continuous code compliant handrail on any stair or ramp. Surface damage, scratches and graffiti can be sanded out and polished to restore the rail to like new condition.

8 Continuous Vinyl Handrail OD vinyl meets all Americans with Disabilities Act graspability requirements. Unique adjustable internal joiner accommodates any transition, stair, or ramp angle. Easily assembles on site with no pre-formed fittings. Heavy wall vinyl exterior over engineered aluminum interior provides maintenance free strength and durability. Can be installed in any stair or ramp configuration continuously and uninterrupted. Mounts to wood, vinyl, or metal railing systems to provide code compliant graspability. Installs like wood no special tools required. Eliminates ugly pre-bent fittings. With Stairs & Ramps It s All About Angles... Page 8 Adjustable internal joiner is infinitely adjustable to fit any stair, ramp, or transition angle. Endurance has a 12 year history as the nation s innovator in code compliant vinyl railing systems. This experience brings another industry first with our adjustable internal joiner (patent pending). Simply cut the rail to the desired angle using a mitre saw, adjust the joiner to the proper angle, then glue in place. Accommodates angles from 0 90º. Pre-bent fittings with other systems just don t work. No two stairs or ramps are alike, fittings preformed to a few selected angles make it impossible to accommodate every situation. With the Endurance continuous vinyl handrail system, code compliance is simple! Adjustable Internal Joiner ADA compliant ramp rail is simple with Endurance. End loops, rail extensions, returns, and transitions are all easily installed on site with no special tools. Endurance continuous vinyl handrail can be mounted to any railing material, vinyl, wood, or steel. Wall mounted handrail can be fabricated on site using a mitre saw and our adjustable joiner to create any continuous configuration. Here a 90º wall return (EHRC15) is joined to two rail sections. Two internal joiners allow the rail to follow the wall and ramp configuration.

9 ADA Compliant and Maintenance Free System Components OD Vinyl Tubing Inserts Mounting Brackets EHRH OD x 6 vinyl handrail with aluminum insert EHRH OD x 8 vinyl handrail with aluminum insert EHRH OD x 10 vinyl handrail with aluminum insert (Vinyl & aluminum also available separately see back page) EHRP30F 30 flange post interior galvanized. Use with EHRC36 end post & EHRPC flange cover. Mounts to wood or concrete surfaces using lag screws or concrete anchors. (*Note: Not designed to be self supporting, should attach to guard rail system.) EHRB2 White powder coated handrail bracket kit set of 2 with stainless steel mounting screws (pictured) EHRB2B Box of 60 (Bulk no screws) EHRBH1 Stainless steel handrail bracket screws Bulk Box of 120 EHRL OD ADA end loop 18 x 12 x 18 EHRP34C 34 core post interior galvanized. Use with EHRC36 end post for core mount applications in masonry surfaces. EHRP2F mini wall mount flange aluminum. Use to terminate straight rail at wall surface. Use with EHRPC flange cover. Not to be used with EHRC15 90º wall return. (See diagram back page) Accessories EHRC OD 90º wall return 12 x (For longer returns to wall surface use EHRC12 90º corner and cut to fit on site) EHRSJ1 Adjustable internal joiner. Use vinyl adhesive to install. EPP601 4 x 4 post sleeve centering bracket. EPP602 4 x 4 turned post centering bracket. 2 halves w/screws. Use this with Endurance structural posts as a backer to receive handrail bracket mounting screws. (See close up photo back page) Page 9 Caps & Covers EHRC OD 90º corner (Can also be trimmed on site to create 90º wall returns) EHREC diameter vinyl end cap. Install with vinyl adhesive. EPP900 8 fl. oz. cleaner & buffing compound. Use by hand or with machine wheel buffers to polish vinyl railing products. EHRC OD 90º corner/end post 12 x 36. Can be installed as a long corner to reduce joints or used with galvanized post interiors EHRP30F or EHRP34C to create a return to grade end post. EHRPC Flange cover x Use to cover EHRP2F mini wall flange or EHRP30F flange post. See next page for component configurations.

10 Endurance Continuous Vinyl Handrail Ordering Guide Continuous Vinyl Handrail Component List Part # Description EHRL OD ADA End Loop 18 x 12 x 18 EHRC OD 90º Corner 12 x 12 EHRC OD 90º Corner/End Post 12 x 36 EHRC OD 90º Wall Return 12 x EHRH OD x 6 Vinyl Handrail w/alum. Insert EHRH OD x 8 Vinyl Handrail w/alum. Insert EHRH OD x 10 Vinyl Handrail w/alum. Insert EHREC End Cap EHRPC Flange cover x EHRP2F Mini Wall Mount Flange Aluminum EHRP30F 30 Flange Post Interior Galvanized EHRP34C 34 Core Post Interior Galvanized EHRB2 Powder Coated Handrail Bracket Kit Set of 2 w/hardware EHRB2B Powder Coated Handrail Bracket Kit Bulk No Hardware Box of 60 EHRBH1 Handrail Bracket Screws Bag of 120 EPP601 Post Sleeve Centering Bracket 2 Halves w/screws EPP602 Turned Post Sleeve Centering Bracket 2 Halves w/screws EHRSJ1 Adjustable Internal Joiner EHRSJ1B Adjustable Internal Joiner Bulk Box of 60 Page 10 EPP900 EPP660 EPP662 EPP664 8 Fl. Oz. Vinyl Cleaner & Buffing Compound 6 Aluminum Insert for OD Vinyl Handrail 8 Aluminum Insert for OD Vinyl Handrail 10 Aluminum Insert for OD Vinyl Handrail EPP x 6 Handrail Vinyl Only EPP x 8 Handrail Vinyl Only EPP x 10 Handrail Vinyl Only Detail photo at left shows a typical stair handrail bracket installation when mounted to an Endurance structural post. An additional set of post sleeve centering brackets (EPP601) were added to the post prior to installing the vinyl post sleeve. The post sleeve centering bracket provides support for the handrail bracket (EHRB2) and provides backing material to receive the mounting screw (not included). Note: Handrail depicted is not free standing & must be anchored to walls or guardrail using mounting bracket EHRB options. Space a maximum of 5 on center and as close as possible to both sides of any joint.

11 LOAD BEARING VINYL COLUMNS Choose from 2 models: Traditional Square or Classic Colonial Available in white Mounts easily onto almost any surface, including vinyl, concrete or wood Certified 5,000-lbs load-bearing strength Includes all the necessary skirting and mounting plates for an easy and clean installation Specially conceived aluminum structural tube support Column Dimensions: 5" x 5" x 104" Compatible with 36" - 42" railing sections Boxed Individually Page 11 A B A. Classic Colonial, FA42483 B. Traditional Square, FA42589

12 (Elite cap sold separately) TURNED STRUCTURAL VINYL NEWEL POST Schedule 80 Galvanized Steel Pipe Extruded centering blocks provide strength & accept screws from railing brackets (Elite trim ring sold separately) 3 8 " Galvanized steel flange plate 4" x 4" Turned vinyl newel with 36" flush mount structural post (EATP36F) Turned newel style matches Endurance vinyl railing turned balusters. High gloss finish, crisp, clean lines, maintenance-free Available with flush mount interior structural post for surface mounting on wood or concrete (pictured) for 36" high rail. Also available with thru mount interior structural post for mounting below the deck surface, fascia mounting and core mounting for 36" or 42" height rail. Part # EATP36F EATP36T EATP42T Description 4" x 4" x 48" Turned vinyl newel with flush mount structural post for 36" high rail 4" x 4" x 48" Turned vinyl newel with thru mount structural post for 36" high rail 4" x 4" x 48" Turned vinyl newel with thru mount structural post for 42" high rail Note: Post cap and installation hardware not included in newel post kit. 13" 22" 13" 4" x 4" x 48" Structural newel ELEGANT, STRUCTURAL & MAINTENANCE FREE 4" x 4" x 48" Structural newel packaged For Technical Support On All Endurance Products Call RAIL (7245) Page 12 Your Authorized Endurance Dealer: Royal Building Products 91 Royal Group Cres. Woodbridge, ON Canada L4H 1X9 REV. JULY 2004 RMSB RDI-O-150