3 Flute Solid Carbide Coolant Fed Drills. Specialty Tools,Inc
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1 Fall 2010 Super High Performance > 3 Flute Solid Carbide Coolant Fed Drills designed for Aluminum, Cast Irons & Titanium Cutting Tool Specialist Specialty Tools,Inc 3150 Colley Rd. Beloit, WI Ph: Fax:
2 Table of Contents About our Company & 2002 Series Drills...4 Drill EDP Numbers...6 Speeds & Feeds Chart Setup & Available Coatings Recommended Drill Coatings STI Stock Coating: Futura Nano Optional High Performance Coating: Helica Resharpening Services Specials Quote Request & Ordering Information Troubleshooting The STI Advantage... 19
3 > STI has been designing, manufacturing and reconditioning High Performance tools for more than 25 years. We have served many satisfied customers in the automotive, aerospace, agricultural, medical and machine tool industries, including such fields but not limited tosmall and large engines, hydraulics and power train. Our reputation for quality, reliability and service is excellent and all of our products are designed, engineered and manufactured in the U.S.A Three Flute Solid & Coolant Fed Tools Our Performance 2000 and 2002 Series are an excellent choice for aluminum, cast iron, titanium and non-ferrous applications. Many standard sizes are stocked and ready for immediate delivery, however, we can design a drill specifically to meet your requirements with special diameters, flute and/or over-all lengths. Grinding & Resharpening In addition to producing and reconditioning our standard line of high performance carbide drills, we also recondition and sharpen all brands of High Performance Carbide Drills and High Performance Carbide End Mills to OEM specs with a 100% satisfaction guarantee. Custom Tool Design & Manufacturing Specialty Tool takes great pride in our exceptional delivery capabilities and competitive pricing on Solid Carbide round shank specials, such as step drills,end mills, port form cutters and step form reamers. STI s Tool Engineers and Application Specialists focus on building and designing cutting tools to best fit the machining or part application for special non standard tools. After all, Specialty is in our name!
4 Super High Performance Series 2000 Non Coolant Series 2002 Coolant Through Our high precision three flute carbide drills provides unsurpassed performance for: Aluminum Irons Non Ferrous Metals and Titanium. Also suitable for low carbon soft steels Series 2000 Non Coolant Series 2002 Coolant Through 4
5 Higher Speeds & Feeds = Greater Productivity Greater Hole Accuracy = Tighter Tolerances Longer Tool Life=Lower Cost Per Hole STI s 2000 and 2002 series drills can increase the bottom line, and decrease costly production errors. While both drills are a high precision, three-flute design; the 2002 series contains patented helical coolant bores that deliver the coolant immediately to the cutting surface of the drill. Not only does this keep the cutting edge as cool as possible with added lubrication during the drilling process, but the coolant exerts direct hydraulic force on the shavings to help evacuate them out through the large flute gullets. This allows faster penetration rates & creates cleaner more accurate holes, in less time with less tool wear. vs.conventional 2 flute drills. US patent #6,045,305 & #6,283,682 held and owned by STI Three Cutting Edges STI s 2000 & 2002 Series three-flute construction removes more material per revolution than traditional two-flute drills. In addition, the extra flute enables the drill to track straighter while in the hole. 3 contact points in the bore 120 degrees apart vs a 2 flute drill with 2 contact points 180 deg apart. The third land produces a quality surface finish, possibly eliminating the need to ream or bore separately after drilling. The three-flute design also allows the drill to start or end on uneven surfaces and to handle interrupted cuts with less deflection. Self-Centering Point The STI Series actively cuts to the rotation centerline axis of the drill. This allows the drill to cut immediately upon contact with the surface of the material, thus eliminating the spotting or center drill operation entirely. The point angle aids in accommodating the third flute and contributes to the production of narrower chips. High Quality Material and Construction STI s 2000 & 2002 Series drills are made for optimum performance in high volume CNC machining applications. The solid carbide material of the 2000 Series and 2002 Series with coolant-through are made from ultra fine grain premium grade carbide substrate for optimal toughness and wear resistance. Stock Availability & Coatings 2000 & 2002 Series drills are available in any size from.182 to.787 and any flute length up to 8. STI can also accommodate any diameter, flute length and overall length (within our range). Plus, STI offers a full line of advanced thin film coatings to enhance performance. 5
6 > Drill Specs Series 2000 Non Coolant Series 2002 Coolant Through L1 L3 L2 Point =.26 x Drill Diameter D2 D Tap Drill Size M5x0.8 Form 69% Drill Diameter D1 Series 2000 Non Coolant Bright EDP # Series 2000 Non-Coolant Balinit Futura Nano Series 2002 Coolant Through Bright Series 2002 Coolant Through Balinit Futura Nano Shank Diameter Metric Decimal Fr / Ltr /# D2 L3 L1 L XN XN XC XC / XN XN XC XC XN XN XC XC XN XN XC XC XN XN XC XC XN XN XC XC-03 M6x XN XN XC XC XN XN XC XC-03 1/ XN XN XC XC / XN XN XC XC XN XN XC XC XN XN XC XC XN XN XC XC XN XN XC XC XN XN XC XC-03 M6x1.0 1/ XN XN XC XC / XN XN XC XC XN XN XC XC XN XN XC XC XN XN XC XC-03 1/ XN XN XC XC A XN XN XC XC / XN XN XC XC-03 M7x XN XN XC XC B XN XN XC XC C XN XN XC XC D XN XN XC XC /4; E XN XN XC XC XN XN XC XC-03 5/ F XN XN XC XC G XN XN XC XC XN XN XC XC / XN XN XC XC H XN XN XC XC-03 5/ I XN XN XC XC mm mm See page 11 for additional coating options. Shank mm mm Overall mm mm Flute mm mm
7 D2 L3 L1 L2 130 D1 Series 2000 Non Coolant Series 2002 Coolant Through Tap Drill Size Non Coolant Non-Coolant Coolant Through Coolant Through Bright Balinit Futura Nano Bright Balinit Futura Nano M8x XN XN XC XC J XN XN XC XC K XN XN XC XC / XN XN XC XC XN XN XC XC-03 5/16-18 M8x1.25 5/16-24 Form 69% M8x XN XN XC XC L XN XN XC XC XN XN XC XC XN XN XC XC M XN XN XC XC XN XN XC XC XN XN XC XC / XN XN XC XC N XN XN XC XC XN XN XC XC XN XN XC XC-03 3/ / XN XN XC XC XN XN XC XC O XN XN XC XC XN XN XC XC P XN XN XC XC / XN XN XC XC-03 3/ Q XN XN XC XC-03 M10x XN XN XC XC XN XN XC XC R XN XN XC XC XN XN XC XC / XN XN XC XC-03 3/8-16 3/8-24 Drill Diameter D1 Series 2000 EDP # Series 2000 Series 2002 Series XN XN XC XC S XN XN XC XC XN XN XC XC XN XN XC XC XN XN XC XC T XN XN XC XC / XN XN XC XC-03 M10x XN XN XC XC-03 7/ U XN XN XC XC-03 M10x XN XN XC XC-03 Shank Diameter Metric Decimal Fr / Ltr /# D2 L3 L1 L mm mm See page 11 for additional coating options. Shank mm mm Overall mm mm Flute mm mm 7
8 Series 2000 Non Coolant Series 2002 Coolant Through D2 L3 L1 L2 130 D1 Tap Drill Size Non Coolant Non-Coolant Coolant Through Coolant Through Bright Balinit Futura Nano Bright Balinit Futura Nano XN XN XC XC / XN XN XC XC V XN XN XC XC XN XN XC XC W XN XN XC XC-03 7/ / XN XN XC XC XN XN XC XC X XN XN XC XC XN XN XC XC-03 M12x1.75 7/ Y XN XN XC XC / XN XN XC XC Z XN XN XC XC-03 7/ XN XN XC XC-03 1/ / XN XN XC XC-03 M12x XN XN XC XC XN XN XC XC / XN XN XC XC-03 M12x1.75 M12x XN XN XC XC XN XN XC XC XN XN XC XC-03 1/ / XN XN XC XC-03 1/ XN XN XC XC / XN XN XC XC XN XN XC XC-03 1/ XN XN XC XC-03 9/ / XN XN XC XC-03 M14x XN XN XC XC / XN XN XC XC XN XN XC XC-03 9/ / XN XN XC XC-03 9/16-12 M14x1.5 M14x1.25 Form 69% XN XN XC XC XN XN XC XC XN XN XC XC / XN XN XC XC-03 5/ XN XN XC XC-03 9/16-18 Drill Diameter D1 Series 2000 EDP # Series 2000 Series 2002 Series XN XN XC XC / XN XN XC XC-03 M16x XN XN XC XC-03 Shank Diameter Metric Decimal Fr / Ltr /# D2 L3 L1 L mm mm mm Shank mm mm mm Overall mm mm mm Flute mm mm mm 8 See page 11 for additional coating options.
9 D2 L3 L1 L2 130 D1 Series 2000 Non Coolant Series 2002 Coolant Through Tap Drill Size Non Coolant Non-Coolant Coolant Through Coolant Through Bright Balinit Futura Nano Bright Balinit Futura Nano / XN XN XC XC-03 M16x XN XN XC XC-03 5/ / XN XN XC XC-03 5/8-11 M16X XN XN XC XC XN XN XC XC XN XN XC XC / XN XN XC XC-03 5/ XN XN XC XC-03 M16x1.5 Form 69% XN XN XC XC / XN XN XC XC-03 M18x XN XN XC XC / XN XN XC XC XN XN XC XC / XN XN XC XC-03 M18x XN XN XC XC-03 3/ / XN XN XC XC XN XN XC XC / XN XN XC XC-03 M18x XN XN XC XC-03 3/ / XN XN XC XC-03 M20x XN XN XC XC-03 3/4-10 Form 69% Drill Diameter D1 Series 2000 EDP # Series 2000 Series 2002 Series / XN XN XC XC XN XN XC XC / XN XN XC XC-03 3/ XN XN XC XC-03 M20x XN XN XC XC / XN XN XC XC XN XN XC XC / XN XN XC XC-03 M20x XN XN XC XN-03 7/ / XN XN XC XC-03 M22x XN XN XC XC / XN XN XC XC XN XN XC XC-03 Shank Diameter Metric Decimal Fr / Ltr /# D2 L3 L1 L mm mm mm Shank mm mm mm Overall mm mm mm Flute mm mm mm 9
10 > Speeds & Feeds Starting Parameters 2000-Series - Non Coolant External Coolant Workpiece Material Gray Cast Iron Balinit Bright Feed in inches per Revolution for Drill Diameter Futura Nano BHN Balinit Helica TiCN (sfm) (sfm) (3 mm) (6 mm) (10 mm) (13 mm) (16 mm) (19 mm) < > < > Nodular Iron / Ductile Iron Aluminum Alloys Aluminum: > 9% Si Brass/Bronze/Copper < Magnesium Alloys Soft Titanium Alloys < Plastics Soft Low Carbon Steels < Series - Coolant Through Internal Coolant Workpiece Material Gray Cast Iron Balinit Bright Feed in inches per Revolution for Drill Diameter Futura Nano BHN Balinit Helica TiCN (sfm) (sfm) (3 mm) (6 mm) (10 mm) (13 mm) (16 mm) (19 mm) < > < > Nodular Iron / Ductile Iron Aluminum Alloys Aluminum: > 9% Si Brass/Bronze/Copper < Magnesium Alloys Soft Titanium Alloys < Plastics Soft Low Carbon Steels < RPM=SFPM x 3.82 diameter in. 10
11 > Set-Up Cutting Fluids Recommend a semi synthetic or a water soluble type at 8-10% concentration Tool Holding Important to keep the total indicated value within a.0008 First choice: Hydrolic chuck or shrink fit holders Second choice: Precision collet chuck In order to achieve best performance of hole quality and tool life check the spindle condition, fixturing and clamping of the piece part for ridgidity. Always keep overhang to a minimum. > Available Coatings We use and recommend Balzers Balinit coatings STI Coating Code Coating Material Microhardness (HV 0.05) Friction coefficient against steel (dry) Max. service temperature ( C) Coating color 01 TiN 2, gold-yellow 02 TiCN 3, blue-grey 05 ZrN 2, pale yellow 03 Balinit Futura Nano 3, violet-grey 16 AlCrN 3, ,100 blue-grey 17 Balinit Helica 3, ,100 copper 19 Diamond Like Coating (DLC) 2, black STOCK COATING for 2000 & 2002 series With a short lead time, you can select a non-stock coating for 2000 & 2002 series tools. Simply add the 2 digit STI coating code (found on available coating table on pg 11) to as shown: N specifies Series 2000 Non Coolant C specifies Series 2002 Coolant Through X N - 16 STI Coating Code We will accommodate any custom coating request. To specify a coating not listed above, call customer service at
12 > Choosing A Coating A couple thousandths of a millimeter make all the difference. Extremely thin but harder than steel, low friction coatings are extremely wear-resistant and chemically inert. The material and properties of coatings can be selected to match your specific requirements. Material Aluminum Recommended Coatings for Drilling low silicon to high silicon Bright ZrN TiCN Balinit Futura Nano Diamond Like Coating as speed increases Irons Balinit Futura Nano AlCrN Balinit Helica Low Carbon Steels Balinit Futura Nano Balinit Helica Titanium Alloys Balinit Futura Nano Balinit Helica Copper, Brass/Bronze Alloy Balinit Futura Nano Balinit Helica 12
![The high hardness of the coating gives outstanding protection against abrasive wear and erosion. Drilling Wear curve, V B [mm] 0.](/docs-images/72/67989904/images/13-3.jpg "20 uncoated uncoated, after 15 holes 0.15 0.10 TiAIN Balinit FUTURA NANO, after 2,000 holes 0.")
13 > Coating For A Broad Range of Materials STI stock coating BALINIT FUTURA NANO: Premium TiAlN Based Coating Performance Range of Applications Balinit FUTURA NANO TiN AlCrN Balinit HELICA The optimized relationship of hardness and residual compressive stress of the Balinit Futura Nano titanium aluminium nitride coating increases the stability of the cutting edges of machining tools. Its outstanding thermal and chemical resistance permit dry cutting and improvements in performance of highly stressed components. The high hardness of the coating gives outstanding protection against abrasive wear and erosion. Drilling Wear curve, V B [mm] 0.20 uncoated uncoated, after 15 holes TiAIN Balinit FUTURA NANO, after 2,000 holes 0.05 Balinit FUTURA NANO TiAlN, after 750 holes 0 Tool: Solid carbide twist drill, Ø 6.8 mm Workpiece: Steel DIN (~AISI 1045) ,200 1,600 Speeds and feeds: Into solid material 34mm deep (blind hole) v c = 120 m/min f = 0.2 mm/rev External cooling, without lifting Number of holes drilled We stock 2000 and 2002 series drills in Balinit Futura Nano. Have your coated tool shipped same day! 13
14 > Coating For Optimum Drilling Performance BALINIT HELICA: High Performance AlCrN Based Coating Balinit Helica, an AlCrN-based coating, has made it possible to systematically optimize and decisively improve the key coating properties for drilling applications. Greater abrasion resistance, extra shear strength, lower adhesion tendency, maximum toughness and a very smooth surface achieve a quantum leap in drilling performance. The superior properties of this new coating generation have been optimised especially for drills. The above advantages fully come to the fore with solid carbide drills, whether cooling is external or internal. In all common steel and cast iron qualities, Balinit Helica affords virtually unlimited drill performance, even in the challenging operation of deep-hole drilling with twist drills. The extra-smooth surfaces of Balinit Helicacoated drills mean smooth, reliable chip vacuation from the entire hole - a must if you want to exploit the full potential of your drills. Enhanced stability of cutting edge corner Width of wear land VB [µm] Tool: Solid carbide twist drill, Ø 6.8 mm Workpiece: Steel DIN (~AISI 1045) Drilling in Cast Iron Cutting speed v c [m/min] 400 Tool life: holes TiAIN Balinit HELICA Number of holes Cutting data: v c = 120 m/min, f = 0.2 mm/rev Hole depth 5xD, External cooling Source: Oerlikon Balzers cutting laboratory f = 0.20 mm/rev Wearing-in of feed marks f = 0.15 mm/rev TiAlN Balinit Helica homogeneous wear, no wearing-in of feed marks, high corner stability and shear strenght: excellent conditions for multiple regrinding and recoating. 0 TiAIN Tool: Solid carbide twist drill, Ø 6 mm Workpiece: Steel DIN (~AISI 1045) Balinint HELICA HELICA Cutting data: v c = 80 m/min, f = 0.16 mm/rev, Hole depth 4xD, Internal cooling with emulsion Source: Tool manufacturer 14
15 > Resharpening Knife probe Services digitizing drill lip contour shape prior to honing STI regrinds give us as much or more holes than our new Sandvik Delta C. Amtec Precision CNC grinding We of get 3,000-4,000 inches with the the T-land [hone] new Titex in 304 S.S., STI regrind give after probing drill lip contour me 5,000-7,000 inches. Enerquip Kennametal-TF STI 2002 Series Hanita M162 Sumitomo-MP Mitsubishi MZE Titex Alpha 2 Kennametal-TX Sandvik R840 OSG EXO Carb Customers can expect up to 70%-90% Polishing of the hones and ctg edges enhances coating adhesion and extends tool life tool life vs. original tool. STI utilizes the latest software for sharpening all new high performance drill geometries for many brands. Our state of the art CNC grinders are recognized world wide as leading tool grinding technology. Our like new condition and huge cost savings versus buying new will impress operators and management guaranteed! We sharpen ALL high performance brands. One P.O. One Source! Guhring-1452 Prec Twist PHP Thread Mill SECO SD10 Ingersol Chip Surfer Kennametal-SE Guhring R-RT1 U SGS Series 135 Ingersol Chip Surfer Special Features Include: Garr Unequal Tooth Index Variable Helix Multiple Helix Eccentric Relief Relieved Cylindrical MA Ford 269 CJT Style 114 Hanita Kennametal Tip Dura-Mill 15
16 > Specials Step Drills, Form Mills, Port Form Cutters, Step Form Reamers If you need a special tool, look no further than Specialty Tools. Our solid carbide round shank specials are given the exact same attention to detail during production as our drill series. Our tool engineers use the latest software to ensure the most precise machining. Plus, we focus on designing tools that fit your machining process as well as the specific application. After all, Specialty is our first name! 16
17 > Ordering Information Requesting a Quote for Specials You can find our easy, quick, fill in the blank forms for simple step drills on our website at: Need a custom tool? your tool drawing or part print to: quotes@specialtytoolsinc.com or contact your sales person by calling
18 > Troubleshooting Cutting edge build up Increase the cutting speed Increase the coolant concentration and or pressure or flow (use water soluble or semi synthetic type fluid) Chipping on the drill lip Check machine spindle and tool holder Check the clamping of the part and fixture Reduce the feed rate Excessive outer drill lip wear Reduce the cutting speed Increase the feed rate Check the machine spindle and tool holder Check the clamping of the part and fixture Increase the coolant concentration and or pressure or flow (use water soluble or semi synthetic type fluid) Chipping the outer corners of drill lip Check the machine spindle and tool holder Check the clamping of the part or fixture Reduce the feed rate Excessive wear on periphery land Reduce the cutting speed Check the machine spindle and tool holder Check the clamping of the part and fixture Increase the coolant concentration and/or flow pressure (use water soluble or semi synthetic type fluid) Heavy bur at breakthrough Reduce the feed rate 18 Poor surface finish Check the machine spindle and tool holder Check for chip smear or chip welding on periphery lands Increase the coolant concentration and/or flow pressure (use water soluble or semi synthetic type fluid) Poor hole position/poor hole tolerance Check the machine spindle and tool holder Check for chip smear or chip welding on periphery lands Reduce feed rate Start on machined flat surface Increase the coolant concentration and/or flow pressure (use water soluble or semi synthetic type fluid)
19 Cutting Tool Specialist > Providing high quality tooling with excellent service at a cost that represents great value. Great Equipment We start by exclusively using Walter Helitronic grinders the bench mark for all other grinding machines. Our Walters give us the flexibility to provide a wide variety of precise, cost effective cutting tools for our customers. Great Creativity Then we use a dose of good old fashioned innovation. STI holds two patens for our 3 flute coolant through drills. Why buy an inferior design when you the customer can be more efficient with our application designed products or our coolant through 3 flute drills. Great People Finally and most importantly, we have the best people. From our engineers to operating technicians to our front office. STI prides itself on having a core staff dedicated to one mission: Being of great value and a partner with our customers. 19
20 need more information on tool resharpening? request our regrinding brochure by calling Cutting Tool Specialist Specialty Tools,Inc 3150 Colley Rd. Beloit, WI Ph: Fax: Distributed By:
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