Column and Beam Fire Protection SYSTEMS 335 INSTALLATION 337 GENERAL REQUIREMENTS 337 FRAMING 337

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1 SYSTEMS 335 INSTALLATION 337 GENERAL REQUIREMENTS 337 FRAMING 337 PLASTERBOARD LAYOUT 337 PLASTERBOARD FIXING 337 CONSTRUCTION DETAILS 341 Column and Beam Fire Protection Column and beam protection systems consist of FireShield and ShaftLiner layers protecting structural timber, steel or concrete. This enables the structural members to maintain their load carrying capacity in the event of a fire. This section details the most common methods to encase timber, steel or concrete columns and beams to achieve a structural fire resistance level. The FRL (Fire Resistance Level) for structural protection systems do not require the Integrity and Insulation ratings. They are expressed with only first number for structural adequacy and two dashes, for example 90/ /. [For more information, refer to Section 2.3 Fire Resistance] 334 Technical Advice knaufmetal.com.au

2 COLUMN AND BEAM FIRE PROTECTION Systems KSFP1-KSFP9 STRUCTURAL FRAME: Steel column or beam encased in either FireShield or ShaftLiner PLASTERBOARD FRAME: [Option 1] Furring channel track with Encasement Clips at 600mm max centres friction fitted to structural frame flanges [Option 2] Plasterboard directly fixed to structural steel [13mm FireShield can be substituted with 13mm TruRock] [16mm FireShield can be substituted with 16mm TruRock] FRL System Plasterboard Lining Plasterboard Thickness (mm) 30/ / KSFP1 1 layer of 13mm FireShield 13 Fire Report FAR / / Fire Report FAR / / 60/ / 90/ / Fire Report FAR / / Fire Report FAR / / 180/ / Fire Report FAR / / KSFP2 1 layer of 16mm FireShield 16 KSFP3 2 layers of 13mm FireShield 26 KSFP4 1 layer of 25mm ShaftLiner 25 KSFP5 2 layers of 16mm FireShield 32 KSFP6 3 layers of 13mm FireShield 39 KSFP7 1 layer of 13mm FireShield plus 1 layer of 25mm ShaftLiner 38 KSFP8* 4 layers of 16mm FireShield 64 KSFP9* 1 layer of 13mm FireShield plus 2 layers of 25mm ShaftLiner 63 * KSFP8 and KSFP9 can be installed as walls or bulkheads up to 1200mm wide with an FRL of 180/180/180. Fire Report FAR KSFP10-KSFP16 STRUCTURAL FRAME: Timber column or beam (minimum dimension 92mm x 92mm) encased in either FireShield or ShaftLiner [13mm FireShield can be substituted with 13mm TruRock] [16mm FireShield can be substituted with 16mm TruRock] FRL System Plasterboard Lining Plasterboard Thickness (mm) 30/ / KSFP10 1 layer of 13mm FireShield 13 Fire Report FAR / / Fire Report FAR / / 90/ / Fire Report FAR / / 120/ / Fire Report FAR / / Fire Report FAR 1718 KSFP11 2 layers of 13mm FireShield 26 KSFP12 1 layer of 25mm ShaftLiner 25 KSFP13 3 layers of 13mm FireShield 39 KSFP14 1 layer of 13mm FireShield plus 1 layer of 25mm ShaftLiner 38 KSFP15 3 layers of 16mm FireShield 48 KSFP16 4 layers of 16mm FireShield 64 Technical Advice knaufplasterboard.com.au 335

3 3.6.3 Systems COLUMN AND BEAM FIRE PROTECTION KSFP20-KSFP24 STRUCTURAL FRAME: Concrete column encased in FireShield PLASTERBOARD FRAME: [Option 1] Plasterboard fixed to furring channels at 600mm max spacing [Option 2] Plasterboard fixed to concrete directly with tapcon countersunk head screws [13mm FireShield can be substituted with 13mm TruRock] [16mm FireShield can be substituted with 16mm TruRock] FRL System Plasterboard Lining Plasterboard Thickness (mm) Concrete Structural Adequacy + 30/ / Fire Report FAR 3221 Concrete Structural Adequacy + 60/ / Fire Report FAR 3221 Concrete Structural Adequacy + 90/ / Fire Report FAR 3221 Concrete Structural Adequacy + 120/ / Fire Report FAR 3221 Concrete Structural Adequacy + 180/ / Fire Report FAR 3221 KSFP20 1 layer of 13mm FireShield 13 KSFP21 1 layer of 16mm FireShield 16 KSFP22 2 layers of 16mm FireShield 32 KSFP23 3 layers of 13mm FireShield 39 KSFP24 4 layers of 16mm FireShield Technical Advice knaufmetal.com.au

4 COLUMN AND BEAM FIRE PROTECTION General Requirements, Framing, Plasterboard Layout and Fixing Installation General Requirements Only joint the face layer. As a minimum to achieve the FRL, only use paper tape and: Two coats of MastaBase/MastaLongset, or Three coats of MastaLite. Fire Rated Use approved fire rated penetration details. Fire penetrations may require fire collars or other devices to maintain fire performance. Use fire sealant on all gaps and around perimeter, vermiculite plaster is not permitted. Check the BCA C1.8 for additional requirements for columns such as filling with concrete or surrounding column with steel casing up to 1.2m high. Framing Fire Rated Install framing at maximum 450mm centres. Install furring channel track at each end of the column/beam and behind first layer butt joints. FURRING CHANNEL ANCHOR SPACING Framing Member 13mm AccuCeil FC Recessed 18mm AccuCeil Furring Channel FC18 28mm AccuCeil Furring Channel FC28 Columns 900mm 900mm 900mm Anchors for furring channel must also be fixed 100mm max from ends. Plasterboard Layout Fire Rated Stagger butt joints by 300mm minimum on adjoining sheets and between layers. Stagger recessed edges by 300mm minimum between layers. Minimise butt joints by using long sheets. Plasterboard Fixing Use the Screw Only Method. Stud adhesive is not permitted. Fire Rated Drive screws to just below the sheet surface, taking care not to break the paper linerboard. Laminating screws can be used to fix butt joints in the second, third and fourth layers. Technical Advice knaufplasterboard.com.au 337

5 3.6.3 Installation COLUMN AND BEAM FIRE PROTECTION Plasterboard Fixing SCREW TYPE AND MINIMUM SIZE FOR THE INSTALLATION OF PLASTERBOARD TO STEEL Plasterboard Thickness 1st Layer 2nd Layer 3rd Layer 4th Layer 13mm 25mm screw 40mm screw 16mm 30mm screw 45mm screw 25mm 40mm screw 13mm + 25mm + 25mm 25mm screw 50mm screw For steel 0.75mm BMT minimum 6g fine thread needle point screws. For steel 0.75mm BMT minimum 6g fine thread drill point screws. * Laminating screws may be used as detailed in installation diagrams. FASTENER TYPE AND MINIMUM SIZE FOR THE INSTALLATION OF PLASTERBOARD TO TIMBER Plasterboard Thickness 1st Layer 2nd Layer 3rd Layer 4th Layer 13mm 30mm screw 41mm screw 16mm 32mm screw 50mm screw 25mm 45mm screw 13mm + 25mm 30mm screw 60mm screw Use minimum 6g needle point screws. * Laminating screws may be used as detailed in installation diagrams. SCREW TYPE AND MINIMUM SIZE FOR THE INSTALLATION OF PLASTERBOARD TO CONCRETE Plasterboard Thickness 1st Layer 2nd Layer 3rd Layer 13mm 32mm 10g tapcon screw 45mm 10g tapcon screw 16mm 32mm 10g tapcon screw 45mm 10g tapcon screw For concrete use tapcon screws with countersunk head. 338 Technical Advice knaufmetal.com.au

6 COLUMN AND BEAM FIRE PROTECTION Plasterboard Fixing Installation FIGURE 1 Steel Column/Beam Universal Column/Beam Fixing Fasteners Screw Only Method All screws 50mm max from sheet edges Universal Encasement Clips at 600mm max centres and 100mm max from ends. Edges along length All layers: Fix at 300mm max centres. 3rd layer: Either screw to furring channel track or use. 4th layer: Use 38mm -10g. 300mm max 1st layer Stagger butt joints by 300mm min between layers Furring channel track. (AT18 or AT28) Butt joints Single Layer System: Install furring channel track behind sheet joints and fix at 200mm max centres. Multiple Layer Systems: Laminate to previous layer at 200mm max centres. Stagger butt joints by 300mm min between layers. 300mm max 2nd layer Laminate butt joints to previous layer at 200mm max centres 400mm max 400mm max 3rd layer Use for the 3rd and 4th layer. Offset screws in the 4th layer by 200mm 4th layer FIGURE 2 Timber Column/Beam Timber Column/Beam Fixing Fasteners Screw Only Method All screws 75mm max from sheet edges. Beam 100mm max Column 200mm max 75mm max 1st layer Stagger butt joints by 300mm min between layers Beam Edges Along Length Column - Edges Along Length All layers: Fix at 100mm max centres. Also fix at 450mm max centres in the centreline of the sheet for all layers. 3rd layer: Either screw to timber beam or use. 4th layer: Use 38mm -10g laminating screws. All layers: Fix at 200mm max centres. 3rd layer: Either screw to timber column or use. 4th layer: Use 38mm -10g laminating screws. Beam 100mm max Column 200mm max 2nd layer Fix butt joints to previous layer at 100mm max centres for beams, and 200mm max for columns Butt Joints Either screw to column/beam or laminate to previous layer at 200mm max centres. Stagger butt joints by 300mm min between layers. 400mm max 3rd layer 400mm max Fix at 400mm max centres in both directions using 4th layer Technical Advice knaufplasterboard.com.au 339

7 3.6.3 Installation COLUMN AND BEAM FIRE PROTECTION Plasterboard Fixing FIGURE 3 Concrete Column Concrete Column/Beam Fixing Screw Only Method Fasteners All screws 75mm max from sheet edges. Edges along length All layers: Fix at 300mm max centres. 3rd layer: Either screw to concrete or use 38mm -10g. 75mm max 300mm max 1st layer Stagger butt joints by 300mm min between layers [Refer to Figure 1 for installation instructions for concrete columns with furring channel framing] Butt joints Single Layer System: Fix at 200mm max centres. Multiple Layer Systems: Either screw to concrete or use 38mm -10g laminating screws at 200mm max centres to previous layer. Stagger butt joints by 300mm min between layers. 300mm max 2nd layer Butt joints 200mm max centres 300mm max 3rd layer Laminate butt joints to previous layer at 200mm max centres 340 Technical Advice knaufmetal.com.au

8 COLUMN AND BEAM FIRE PROTECTION Construction Details Details FIRE FIRE RATED RATED DETAILS COLUMN FOR AND STEEL BEAM COLUMN FIRE PROTECTION AND BEAM FIRE STEEL PROTECTION Knauf fire rated plasterboard Universal column/beam Furring channel track 10mm clearance to plasterboard. Fire sealant required to maintain fire integrity Encasement Clips (AC.ENCAS) at 600mm max centres and 150mm max from ends Fire rated plasterboard Universal beam 50x50x0.7mm BMT steel angle Furring channel track Suitable masonry fasteners at 600mm max centres and 100mm max from angle ends FIGURE 4 4 Sided Protection For I-Beam/Column Plan or Section FIGURE 5 3 Sided Protection For I-Beam Section When SHS/RHS is below 2mm thick Use drill-point screws FIGURE 6 4 Sided Protection for SHS/RHS Plan or Section Drill Point screws at 600mm max centres and 100 max from ends Universal beam 50x50x0.7 mm BMT steel angles Laminating screws for 4th layer When SHS/RHS is above 2mm thick Use suitable fixings at 600mm max centres and 100mm max from ends Furring channel track Fix at 600mm max centres and 100mm max from each end Overlap sheet edges at corners Furring channel track FIGURE 7 3 Sided Protection for I-Beam to Ceiling Section For internal and external corners, fill gaps with either Knauf Bindex Fire and Acoustic sealant or Mastabase jointing compound. Fill any other gaps with Knauf Bindex sealant to maintain integrity. FIGURE 8 4 Sided Protection For SHS/RHS Plan or Section Technical Advice knaufplasterboard.com.au 341

9 3.6.3 COLUMN AND BEAM FIRE PROTECTION Details Construction Details FIRE FIRE RATED RATED DETAILS FOR TIMBER COLUMN AND BEAM FIRE PROTECTION COLUMN AND BEAM FIRE PROTECTION TIMBER Timber joist Timber joist Timber beam Timber beam 50x50x0.7mm BMT steel angle Overlap sheet edges at corners 50x50x0.7mm BMT steel angle FIGURE 9 3 Sided Protection Timber Beam Section FIGURE 10 3 Sided Protection Timber Beam Section Laminating screws for 4th layer Timber column/beam Knauf fire rated plasterboard FIGURE 11 4 Sided Protection Timber Column/Beam Plan or Section 342 Technical Advice knaufmetal.com.au

10 FIRE RATED DETAILS FOR CONCRETE COLUMN AND BEAM FIRE PROTECTION FIRE RATED COLUMN AND BEAM FIRE PROTECTION CONCRETE COLUMN AND BEAM FIRE PROTECTION Construction Details Details Laminating screws for 3rd layer Tapcon screws Concrete column/beam Knauf fire rated plasterboard FIGURE 12 4 Sided Protection Concrete Column Plan Laminating screws for 3rd layer Furring channel or Centre fix batten at 600mm max spacing Concrete column/beam Knauf fire rated plasterboard FIGURE 13 4 Sided Protection Concrete Column Plan Technical Advice knaufplasterboard.com.au 343

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