100% Cellular Vinyl Builder Products

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1 100% Cellular Vinyl Builder Products

2 Royal Mouldings making your dreams last longer Royal Mouldings is a division of Royal Group and along with Royal Window and Door Profiles, Royal Building Products, Royal Outdoor Products, and Royal Pipe Systems, they compile five vertically integrated manufacturers in the field of polymer based consumer, home improvement and commercial construction products. Royal Group is owned by Georgia Gulf Company, one of the leading North American manufacturers of and an international marketer of commodity chemicals as well as polymers and durable, custom and other vinyl based building and home improvement products. Royal Mouldings, maintaining a business philosophy of exceeding customers expectations, offers to the industry more than 40 years of continuous growth as a manufacturer and is one of the largest producers of decorative polymer and Cellular Vinyl PVC moulding extrusion components and systems in North America. They offer the most extensive selection of stock and custom colored products available. Quality mouldings, components and systems are manufactured and distributed from state-of-the-art production facilities in Marion, VA and Bristol, TN. Royal Mouldings provides quality products, impeccable service, and ability to be a low cost provider of integrated products consistent with customers needs Marion, Virginia Bristol, Tennessee Don t trust your investment to anything less than Royal.

3 What are Cellular Vinyl and Polymer Mouldings? Royal Mouldings has pioneered the marketing, promotion and manufacturing of the Cellular process. This process uses specially formulated resins, such as PVC, allowing them to expand to a full size profile with a strong inner cell and outside surface that emulates the benefits of wood without the natural defects of wood. There are no surface blemishes and only minimal on-going maintenance. The products do not rot and are available in the industry s largest selection of finishes. Why are Cellular Vinyl and Polymer Mouldings Better? Royal Cellular Vinyl exceeds the market demand and homeowner expectations! In today s economy, it is essential to conserve energy, not only for cost purposes but also for environmental reasons. One of the strongest features of Cellular Vinyl is energy efficiency. The material insulates 70% better than wood and 1600% better than aluminum, something no wood product can do. Royal Mouldings are specified for their cost effectiveness, low environmental impact, proven performance and reliability. Royal Mouldings are completely safe to use in high moisture and humidity environments. What are the Features and Benefits of 100% Cellular Vinyl PVC? 3 Lifetime Never Rot Warranty 3 Ready to Install Factory Applied Readi-Finish Warranted 10 year UV Coating No Further Painting Required Repaintable with Oil or Latex 3 Low Maintenance 3 Moisture & Termite Proof Material 3 Install Below Grade or Direct to Masonry 3 Does Not Promote Mold or Mildew 3 Superior Nailing & Gluing No Grain Raise, Pitch Bleed or Knots No Splitting or Cracking 3 Saves Time & Labor Prefinished Uses Standard Woodworking Equipment Long Lengths Perfect Tip-to-Tip 3 High Energy Efficiency 70% Better Insulation than Wood 1,600% Better than Aluminum Table of Contents Subject Redi Ship symbol indicates inventory available to ship from factory within 5-7 days for qualified orders. Denoted items come with a factory-applied finish. Page About Royal Mouldings...2 Great Ideas Taking Shape...4 Decorative Exterior Mouldings...6 Window & Door Trim Systems...10 Jamb Extenders...14 Transom and Ventilation Systems...15 Envelop Window Surround System...16 Exterior & Interior Quick Trim...18 Exterior Door Frame...22 Trimplank Premium Boards...24 Siding Accessories...26 Royal S4S Trimboards...28 Royal Trim Boards...30 Royal STAIN-ABLE Trim...32 Garage Solutions...34 Smart Space System...36 Envelop Garage Surround System...38 Ceiling & Wall Solutions...40 Envelop Pole & Post Surrounds...42 Interior Mouldings...44 Installation-Tips & Techniques...45 Capabilities...49 Warranty Information...50 Profile Cross Reference Listing...51

4 Decorative Trim Mouldings Beaded Planking Door Frame Com p o n e n t s W i n d ow Components Great Ideas Taking Shape Do it once... Do it right... Outside & In Inside & Out t Well-designed homes enhance the value of property in any neighborhood. Beautiful Solutions mouldings, once reserved for the interior of homes, have come front and center to add classic, chic, or casual innovation to any style home. Royal Decorative Mouldings allow architects, builders, remodelers and replacement contractors to add upgrades which enhance value, increase curb appeal and lessen maintenance long-term. Neighborhoods are returning to yesteryear s appeal without putting wood in a position to fail. Royal Mouldings 100% Cellular Vinyl PVC provides professionals and homeowners alike the ability to Do it once.do it right...never go back to wood!

5 Great Ideas Taking Shape Great idea! Architectural build-ups using Royal Never Rot Exterior Mouldings instantly increase curb appeal and value. Before Never Rot Lifetime Never Rot Warranty High Energy Efficiency Maintenance So Low It s a Pleasure... Moisture & Termite Proof Material Does Not Promote Mold or Mildew Factory Finishes and Paintable Finishes Repaintable with Oil or Latex Paint Ready to Install Installs Below Grade or Direct to Masonry Superior Nailing & Gluing Saves Valuable Time & Labor! Never Rot siding corners have nail fins for faster installation with better moisture control. 5

6 Decorative Exterior Mouldings Crown x 8 Crown /16 x 6 Crown WM x Crown WM x Crown WM x Crown WM x Avail. Lengths: 12, 16 Crown WM x Rams Crown x 2 Avail. Lengths: 12, 16 Pediment x 2-7/8 Decorative Trim /2 x

7 Decorative Exterior Mouldings Create custom build-ups that add value and curb appeal using only a few profiles. A B C D E A. 7318, 1 x 4 Trimplank B Crown C Dentil D x 10 Trimplank E Base Cap A B C A Rams Crown B Dentil C x 6 Trimplank Fits 5/8 Board Never Rot Decorative Trim 100% Cellular Vinyl PVC Rake WM x 2 Avail. Lengths: 12, 16 Bed Mould WM x Avail. Lengths: 12, 16 Backband /16 x 1-3/8 Fits 3/4 Board Backband x Avail. Lengths: 12, 16 Fits 3/4 Board Backband /8 x 1-9/16 Fits 1 Board Backband /8 x 1-9/16 Colonial Stop /8 x 1-1/4 Avail. Lengths: 12, 16 Scotia/Cove WM /4 x 3/4 Avail. Lengths: 8, 12,

8 Decorative Exterior Mouldings Royal Mouldings... Designing homes around sustainability, not repairs

9 Decorative Exterior Mouldings Decorative Trim x Decorative Trim x 1-1/16 Decorative Trim /4 x 1-13/16 Decorative Trim x Decorative Trim /4 x 1 Decorative Trim /2 x 1 Shingle Mould WM x Avail. Lengths: 8, 12, 16 Shingle/Panel Mould /32 x 1-23/32 Casing /16 x 1-7/8 Outside Corner WM /8 x 1-1/8 Avail. Lengths: 12, 16 Base Cap WM x Avail. Lengths: 8, 12, 16 Dentil x Avail. Lengths: 12 Dentil x Avail. Lengths: 12 Dentil x Dentil x Lattice /4 x 1-35/64 Avail. Length: 12, 16 Stop /8 x 5/8 Avail. Lengths: 8, 12 Stop WM /16 x 3/4 Avail. Lengths: 12, 16 Quarter Round/Stop x Avail. Length: 8 Quarter Round WM x 3 4 Avail. Lengths: 8, 16 Quarter Round WM /2 x 1/2 Avail. Lengths: 12,

10 Window & Door Trim Systems Windows & Doors of Opportunity Whether picking windows, doors or both components for a new home or as replacement, the best ones boast superior quality, energy efficiency and an excellent warranty. At Royal Mouldings, they ve got you covered. They not only manufacture the finest replacement parts for contractors and builders, but Royal Mouldings also manufactures world class systems for the finest window and door fabricators in the United States and Canada. Contact Royal Mouldings, your local source for energy saving, code approved windows and doors. Brick Mould RM180* x 2 Avail. Lengths: 8, 10, 17 Brick Mould RM x 2 Avail. Lengths: 8,

11 Window & Door Trim Systems Inside and out, Royal Window & Door Trim out-performs, out-lasts and out-does all others! The result minimal maintenance for builder or homeowner. Lifetime Never Rot Factory-applied Readi-Finish High Energy Efficiency Low Maintenance Bendable Brick Mould RM x 2 Brick Mould RM x 2 Brick Mould RM x 2 Avail. Lengths: 12, 17 J-Channel Brick Mould /4 x 3 Avail. Lengths: 12, 17 West Coast Brick Mould x 2 West Coast Brick Mould x Avail. Length: 8 Florida Brick Mould x Avail. Lengths: 7, 8, 10 Brick Mould WM x 2 Avail. Lengths: 8, 10, 17 Drip Cap x 2 Drip Cap x Avail. Lengths: 12, 16 Sill x Avail. Length: 7 Sill Nose /2 x Sill Nose /16 x 2 Sill Nose /4 x 2-13/16 Sill Nose x Avail. Lengths: 7, 12 Sill Nose x Sill Nose x * Cold weather nailable Nail fin not shown 11

12 Window & Door Trim Systems Whether it s a home, or a home away from home, demand trim that maintains its beauty and sustains its value. Lifetime Never Rot Warranty Pre-finished Ready to Install Moisture & Termite Proof Material Save Time and Labor Does Not Promote Mold or Mildew J-Channel Casing 5/4 x x Avail. Lengths: 12, 16 Bendable J-Channel Casing 5/4 x x RB3 Casing WM x 3-1/2 Avail. Lengths: 10, 16 J-Channel Casing 5/4 x /8 x 6-1/2 Bendable J-Channel Casing 5/4 x /8 x 6-1/2 Casing x Casing/Backband /16 x 4-1/2 Avail. Lengths: 12,

13 Window & Door Trim Systems Fits 3/4 Board Backband x Avail. Lengths: 12, 16 Casing /64 x 3-1/2 New England Casing x Fluted Casing reversible x Williamsburg Brick Mould /32 x 3-1/4 Avail. Lengths: 12, 16 Bendable Williamsburg Brick Mould /32 x 3-1/4 Casing x 3-1/2 13

14 Jamb Extenders Profile 7279 Jamb Extender Profile #7382 5/8 x 3-1/8 Jamb Extender Profile #7449 5/8 x 5 Jamb Extender Profile #7279 5/8 x 2 Jamb Extender Profile #7372 5/8 x 3 Jamb Extender Profile #7159 5/8 x 4-13/16 Jamb Extender Profile #7160 5/8 x 2-13/16 Extension Jamb Profile #7308 9/16 x 2-13/16 Extension Jamb Profile #7309 9/16 x 4-13/

15 Transom & Ventilation Systems Transom System Door Frame Profile # /4 x 4-9/16 Transom Sill Profile # /32 x 4-1/2 Stile Profile # /64 x 1-31/32 Sash Profile # /8 x 2-1/2 Glazing Bead Profile #878 5/8 x 1-3/64 Ventilation System Sill Profile # /4 x 3-1/2 Louver Blade Profile #2389 3/4 x 3-1/2 Jamb Profile #2395 3/4 x

16 Envelop Window Surround System After Before Today s neighborhood has become more than just houses. It has taken on a personality that welcomes, comforts, adds security, promotes style and defines good design. Window surrounds transform each and every home into a distinct signature. These 100% Cellular Vinyl PVC decorative Window Envelop Surrounds add higher energy efficiency and perform 70% better than wood to provide a higher degree of insulation from winter s cold and summer s heat. The technology of the surrounds allows them to provide maintenance so low it s a pleasure... Clients need never worry about Royal Window Envelop Surrounds since they do not rot, chip, split or peel. And by the way, termites don t like the taste of Cellular Vinyl PVC, and mold and mildew can t grab hold of it. Window Envelops will allow any builder, remodeler or contractor to set themselves apart from average with creative window surrounds that are a snap to install! 100% Cellular Vinyl PVC Low Maintenance Ready to Install Moisture & Termite Proof Does Not Promote Mold or Mildew Nails and Screws Better than Wood

17 Envelop Window Surround System Easily create these surrounds with the profiles shown or make your own unique design. The only limit is your imagination. Regency Refined Sophistication Rams Crown Colonial Elegance Decorative Trim Profile # /4 x 1-13/16 Trimplank Profile #7318 3/4 x 3-1/2 Rams Crown Profile # /32 x 2 Pediment Profile # x 2-7/8 Trimplank Profile #7311 3/4 x 5-1/2 Crown Profile #2853 9/16 x 2-3/4 Trimplank Profile #7311 3/4 x 5-1/2 Trimplank Profile #7311 3/4 x 5-1/2 Decorative Trim Profile # x 1-1/16 Dentil Profile #2721 5/8 x 1-1/2 Decorative Trim Profile #2759 1/2 x 1 Trimplank Profile #7318 3/4 x 3-1/2 Decorative Trim Profile # /16 x 1-1/16 Trimplank Profile #7311 3/4 x 5-1/2 Trimplank Profile #7318 3/4 x 3-1/2 Sill Nose Profile # /4 x 2-3/4 Trimplank Profile #7318 3/4 x 3-1/2 Sill Nose Profile # /4 x 2-3/4 Sill Nose Profile # /4 x 2-13/

18 Exterior & Interior Quick Trim Bendable Brick Mould WM /4 x 2 Casing x Traditional and affordable, geometric beauty from arches to rectangles. New England Casing /16 x 3-7/

19 Exterior & Interior Quick Trim Quick Trim the time saving lineal and radius trim solution. Casing /16 x 3-1/2 Quick Trim Casing x Avail. Length: 14 Casing/Backband x Avail. Lengths: 12, 16 Quick Trim by Royal Mouldings is the technological breakthrough that saves time with prefinished low maintenance results. Quick Trim components are made from 100% Cellular Vinyl PVC that minimizes expansion and contraction for better installation. Specially formulated Never Rot profiles are bendable using convection heat. Create custom round tops, oval, elliptical, octagon or circles without extra material or labor. Quick Trim requires: No Lamination No Intensive Costly Labor No Expensive Jigs Bendable Casing/Backband x Avail. Lengths: 12, 16 RB3 Casing WM x Avail. Lengths: 10, 16 Quick Trim produces great buildups! This design was created using only one profile RB3 Casing! Fluted Casing reversible x New England Casing x

20 Interior & Exterior Quick Trim Quick Trim simplifies traditional rectangle openings and defines the most beautiful radius designs.

21 Interior & Exterior Quick Trim Quick Trim natural characteristics of wood without its shortcomings: Lifetime Never Rot Warranty Won t Crack or Splinter Low Maintenance Moisture Resistant Holds Fasteners Better than Wood Base WM /16 x 3-1/4 Casing WM x Finish Colors: Clearwood White Readi-Finish Colonial Casing WM x Colonial Casing x Bendable Colonial Casing WM x Quick Trim is available in paintable Readi-Finish or stainable woodgrain Clearwood. Colonial Casing WM x Avail. Lengths: 12, 16 Casing x West Coast Casing x 2 West Coast Casing x Ranch Casing x Casing WM /16 x 2-1/2 Casing x 3 Casing x Casing /8 x 3-1/2 Casing /4 x 3-7/16 Casing x 3-1/2 Casing /16 x 3-1/2 Casing x Casing /16 x 3-1/2 Casing x

22 Exterior Door Frame Proframe Paintable & Stainable Door Frames Stand Up to the Test. High Velocity Hurricane Zone

23 Exterior Door Frame P roframe the industry s original door frame component is the first totally Never Rot exterior door trim system made of 100% Cellular Vinyl PVC. Proframe by Royal Mouldings is engineering approved by Miami-Dade County Code to resist extreme weather conditions and has a UL Listed 20 minute fire rating. Proframe lineal profiles combine with matching Never Rot brick mould accessories for traditional installation. Trim systems are available finished or with new stainable technology to match traditional or fiberglass entrance or patio doors. Features include: Lifetime Never Rot Material 100% Cellular Vinyl PVC Ready to Install Low Maintenance Moisture and Termite Proof Material Before Door Frame x Avail. Lengths: 7 Door Frame x Door Frame x After Door Frame /4 x 7-1/4 Brick Mould /4 x 2 Avail. Lengths: 8, 17 Brick Mould* x 2 Avail. Lengths: 8, 10, 17 Finish Colors: Woodgrain Embossed Texture & Smooth Surfaces Ava lable Brick Mould x 2 Astragal x Mullion x * Cold weather nailable. Nail fin not shown Bright White Stainable 23

24 Trimplank Premium Boards Actual Thicknesses 5/8 3/4 1 Whether doing new construction or remodeling, design versatility coupled with factory extruded profiles, incredible durability and low maintenance makes Royal Trimplank the product of choice for today s homeowners. Royal s 100% Cellular Vinyl PVC is specified for its cost effectiveness, low environmental impact, proven performance and reliability. Trimplank is used effectively for trim, fascia, frieze boards, column surrounds and custom build-ups. Royal Mouldings Trimplank line of 100% Cellular Vinyl PVC products can help you Build it Right. Lifetime Never Rot Warranty 5/8 thickness Readi-Finished No Further Painting Required 3/4 thickness Ready to Install Moisture & Termite Proof Material Energy Efficient 1 thickness Saves Time & Labor

25 Trimplank Premium Boards Trimplank Premium Boards from End-to-End & Throughout! Trimplank 1x /8 x 1-1/2 Avail. Length: 12 Trimplank 1x /8 x 3-1/2 Trimplank 1x /8 x 5-1/2 Trimplank 1x /8 x 7-1/4 Trimplank 1x /8 x 9-1/4 Trimplank 1x /8 x 11-1/4 Trimplank 1x /4 x 3-1/2 Avail Lengths: 8, 12, 16 Trimplank 1x /4 x 5-1/2 Avail Lengths: 8, 12, 16 Trimplank 1x /4 x 7-1/4 Avail Lengths: 8, 12, 16 Trimplank 1x /4 x 9-1/4 Avail Lengths: 8, 12, 16 Trimplank 1x /4 x 11-1/4 Avail Lengths: 12 Trimplank 5/4x x 3-1/2 Avail Lengths: 8, 12 Trimplank 5/4x x 5-1/2 Avail Lengths: 8, 12, 16 Bendable Trimplank 5/4x x 5-1/2 Trimplank 5/4x x 7-1/4 Trimplank 2 x x Avail. Lengths: 8, 12, 16 Inside Corner x Avail. Lengths: 10, 16 Flat Utility Trim (Smooth) x Flat Utility Trim (Embossed) x Avail. Lengths: 8,

26 Siding Accessories Woodgrain Embossed Texture and Smooth Surfaces Available for Siding Accessories Before Siding Accessories... The Finishing Touch Never Rot 100% Cellular Vinyl PVC Siding Accessories are the perfect complement and solution to most siding styles. Royal Mouldings Siding Corners offer fast nail fin installation for better moisture control and less labor. Never Rot inside corners help join siding seams where water liabilities occur. 100% Cellular Vinyl PVC Siding Accessories provide 70% more than wood and 1600% more than aluminum in energy efficiency with better durability and low maintenance

27 Siding Accessories Outside Corner Smooth x Avail. Lengths: 10, 19 6 Don t put wood in a position to fail. With all the benefits of wood and none of the drawbacks, Never Rot is the ideal choice for remodeling and new construction. Never Rot Siding Corners serve to provide the corners of any home with definition, differentiation, and most of all protection! Outside Corner Smooth /2 x 3-1/2 Avail. Length: 10 Outside Corner Embossed x Avail. Lengths: 10, 19 6 Outside Corner Embossed x Avail. Length: 10 Inside and Outside Corners Add Style and Protection Outside Corner x Avail. Length: 10 Outside Corner x Avail. Length: 10 Inside Corner x Avail. Lengths: 10, 16 B A C D 5-1/2 Siding Outside Corner A. Moisture Barrier Tape C. Siding Corner B. Nail Fin D. Siding Inside Corner /2 x 1-1/2 Avail. Lengths: 10, 16 Inside Corner x Avail. Length: 10 Siding Starter Strip x Avail. Lengths: 12, 16 D C A B J-Channel Casing 5/4 x /8 x 6-1/2 J-Channel Casing 5/4 x /8 x 4-1/2 Avail. Lengths: 12, 16 J-Channel Brick Mould /4 x 2 Siding Starter Strip A. Siding Starter Strip C. Siding Corner B. 1x8 Trim Board D. Siding 27

28 Royal S4S Trimboard Smooth/Smooth Reversible Woodgrain/Smooth AVAILABLE FINISHES Available: 3 Standard Thicknesses 5 Standard Widths Standard 18-ft Lengths & Custom

29 Royal S4S Trimboard Royal S4S Trimboard eliminates the extra work edge cut dirt creates making every job quick and clean from start to finish. Enjoy all the benefits of dimensional sanded lumber without the worries of rot, replacement or high maintenance. Improve every trim project you install while saving time using Royal S4S Trimboard. Smooth 4-Sided Finish True Square Stay Clean Edges Poly Select Face & Edge Surface Ready to Install Paintable 100% Cellular Vinyl PVC Lifetime Never Rot Warranty Royal Mouldings A history of innovation A reputation of quality New! Sizes Available Nominal Width Actual Dimensions Basic Trim Board Edges Stay Clean Edges Profile 5/8 Thickness Pieces Per 1/2 Unit Actual Length 5/8 x 4 5/8 x 3-1/ /8 x 6 5/8 x 5-1/ /8 x 8 5/8 x 7-1/ /8 x 10 5/8 x 9-1/ /8 x 12 5/8 x 11-1/ /4 Thickness 1 x 3 3/4 x 2-1/ x 4 3/4 x 3-1/ x 5 3/4 x 4-1/ x 6 3/4 x 5-1/ x 8 3/4 x 7-1/ x 10 3/4 x 9-1/ x 12 3/4 x 11-1/ /4 Thickness 5/4 x 3 1 x 2-1/ & 20 5/4 x 4 1 x 3-1/ & 20 5/4 x 5 1 x 4-1/ & 20 5/4 x 6 1 x 5-1/ & 20 5/4 x 8 1 x 7-1/ & 20 5/4 x 10 1 x 9-1/ & 20 5/4 x 12 1 x 11-1/ &

30 Royal Trim Board Lifetime Never Rot DURABLE PolySelect 2-Sided Surface Clean, Precise Edges Consistent High Density Moisture Proof Mills & Miters with Standard Tools Paintable Does Not Promote Mold Colorfast Surface & Core HIGH Energy Efficiency

31 Royal Trim Board Sizes Available Nature takes its toll on the exterior of any home. Royal Trim Board is the ideal new construction and remodeling solution to battle severe weather and seasonal elements. Made of 100% Cellular Vinyl PVC, Royal Trim Boards are an improved alternative to other composite and wood boards. Offering design versatility coupled with unmatched Poly Select surface durability makes Royal Trim Board the Best Board in the Business. Never Put Wood od in a Position to Fail! Royal Trim Board Thicknesses t 3/8 thickness t 1/2 thickness t 5/8 thickness t 3/4 thickness Nominal Width Actual Dimensions Profile Pieces Per 1/2 Unit Actual Length 3/8 Thickness Trim Boards 3/8 x 4 3/8 x 3-1/ /8 x 6 3/8 x 5-1/ /8 x 8 3/8 x 7-1/ /8 x 10 3/8 x 9-1/ /8 x 12 3/8 x 11-1/ /8 Thickness Sheet Stock 3/8 x 4 3/8 x ,10,12,18,20 1/2 Thickness Trim Boards 1/2 x 4 1/2 x 3-1/ /2 x 6 1/2 x 5-1/ /2 x 8 1/2 x 7-1/ /2 x 10 1/2 x 9-1/ /2 x 12 1/2 x 11-1/ /2 Thickness Sheet Stock 1/2 x 4 1/2 x ,10,12,18,20 5/8 Thickness Trim Boards 5/8 x 4 5/8 x 3-1/ /8 x 6 5/8 x 5-1/ /8 x 8 5/8 x 7-1/ /8 x 10 5/8 x 9-1/ /8 x 12 5/8 x 11-1/ /8 Thickness Sheet Stock 5/8 x 4 5/8 x ,10,12,18,20 4/4 Thickness Trim Boards 1 x 3 3/4 x 2-1/ x 4 3/4 x 3-1/ x 5 3/4 x 4-1/ x 6 3/4 x 5-1/ x 8 3/4 x 7-1/ x 10 3/4 x 9-1/ x 12 3/4 x 11-1/ /4 Thickness Sheet Stock 1 x 4 3/4 x ,10,12,18,20 5/4 Thickness Trim Boards 5/4 x 4 1 x 3-1/ ,20 5/4 x 5 1 x 4-1/ ,20 5/4 x 6 1 x 5-1/ ,20 5/4 x 8 1 x 7-1/ ,20 5/4 x 10 1 x 9-1/ ,20 5/4 x 12 1 x 11-1/ ,20 5/4 Thickness Sheet Stock 5/4 x 4 1 x ,10,12,18,20 t 1 thickness Woodgrain Embossed Texture and Smooth Surfaces Available for Trim Board 31

32 Royal STAIN-ABLE Trim Light Oak Dark Oak Cherry Mahogany STAIN-ABLE Finish Examples Examples Only Royal STAIN-ABLE Trim Lifetime Never Rot High Energy Efficiency Low Maintenance Moisture Proof Ready to Stain Termite Proof Superior Nailing & Gluing No Splitting or Cracking Staining Instructions Detailed Instructions on Page 48. Use a high quality, EXTERIOR heavy bodied gel stain. Apply a smooth even coat of gel stain to substrate. Allow to penetrate for five minutes. Wipe off excess material with a clean cloth. Control color by amount of excess stain removed. Apply clear coat following manufacturer s instructions. Always follow manufacturer s directions

33 Royal STAIN-ABLE Trim Finally, A Trim That s STAIN-ABLE! Door Frame* /4 x 4-9/16 Door Frame* /4 x 6-9/16 Brick Mould* /2 x 2 Florida Brick Mould* /16 x 1-5/8 West Coast Brick Mould* /4 x 2 Enlarged View of Stainable Surface Base WM623* /16 x 3-1/4 Base Cap* /16 x 1-1/8 Beaded Planking* /8 x 5-15/32 Scotia/Cove WM93* /4 x 3/4 Quarter Round WM105* /4 x 3/4 Mullion* x 3-1/2 Astragal* /64 x 3-13/64 Trimplank 1x8* /4 x 7-1/4 Trimplank 1x4* /4 x 3-1/2 Trimplank 1x6* /4 x 5-1/2 Trimplank 1x2* /8 x 1-1/2 Trimplank 2x2* /2 x 1-1/2 Stop* /8 x 5/8 Jamb* /16 x 5-13/16 Inside Corner* /4 x 1-1/4 * All profiles shown on this page are stainable. 33

34 Garage Door Trim System Brick Mould /4 x 2 Avail. Lengths: 8, 17 Brick Mould x 2 Avail. Lengths: 8, 10, 17 *cold weather nailable Jamb x Jamb /16 x 5-13/16 Avail. Lengths: 7, 10, 16 Jamb x Bendable Jamb x Utility Trim (Smooth) /16 x 5-13/16 Utility Trim (Embossed) /16 x 5-13/16 Avail. Lengths: 8, 16 Thermo*Stop Mini /32 x 1-1/2 Thermo*Stop /16 x 1-7/8 Thermo*Stop x 1-7/8 Thermo*Stop x 2 Avail. Lengths: 7, 9, 16 Thermo*Stop /16 x 2 Thermo*Stop /16 x 2 Thermo*Stop /2 x 3-1/

35 Garage Door Trim System Before After A B C Garage Solutions Both inside and outside the garage, Royal Mouldings provide maintenance so low it s a pleasure! Royal Mouldings Garage Door Trim System is the energy efficient way to seal out moisture, dirt and bugs. Enjoy the beauty and sustainability of Royal Garage Solutions. Made from durable 100% Cellular Vinyl PVC offering 70% better insulation performance over wood and 1600% better than aluminum. Ready to install system includes Never Rot Brick Mould, Jamb and ThermokStop II Garage Door Stop. All are prefinished, moisture resistant, termite proof and have a Never Rot lifetime warranty. A Brick Mould B Jamb C ThermokStop II Never Rot Garage Trim Solutions Lifetime Never Rot Material Dent Resistant Moisture Resistant Reduces Energy Costs Seals Out Dirt, Bugs, Strong & Durable Wind, Snow & Water Available Colors: A B C White* Almond Sandstone* Bronze* Brown* * Profiles 2448 (8 and 10 ), 2497 (7 and 10 ) and 2149 (7 and 9 ) are available in white, sandstone, bronze or brown. 35

36 Smart Space System B A Available Colors: C Royal Mouldings Smart Space System organizes any space while protecting walls from damage and moisture. Smart Space organizer Slat Wall components interlock for versatile results and utilize standard pegboard hardware for simple low cost storage solutions. Smart Space System components may be installed separately or with Royal Mouldings unique Base & Wainscot System for maximum value and wall protection. Made from 100% Cellular Vinyl PVC, the wall system deflects moisture, dirt and bugs while shielding your walls from every day use. Bright White Light Grey* Greyed Taupe* * Available by special order. Minimum quantities apply. Organize and add value to your home and start enjoying your garage once again!

37 Smart Space System Garage clean-up can be fast and easy with Royal Mouldings Base & Wainscot System that deflects water and protects your walls. Narrow Bead A Wide Bead Reversible Beaded Wall Planking* /4 x 7-1/2 Cap/Base Trim* /8 x 3 D 100% Cellular Vinyl PVC Low Maintenance Easy To Install Moisture & Termite Proof Material Energy Efficient Does Not Promote Mold or Mildew Expandable Cap Trim* x 3 Cap Trim* x Avail. Length: 8 D Base /16 x 3-1/2 Avail. Lengths: 8, 10 C Slat Wall x 6 Avail. Length: 8 A Hidden Nail Fin Beaded Ceiling and Wall Planking* x Avail. Lengths: 8, 12, 16 Slat Wall x 8-11/16 Avail. Lengths: 8, 10 * Profile 7716 is for use only with Reversible Beaded Wall Planking Profiles 2566 and 2764 are for use only with Beaded Ceiling and Wall Planking B 37

38 Envelop Garage Surround System Envelop Garage Door Surrounds by Royal Add Value and Curb Appeal E nvelop Garage Door Surrounds are the perfect upsell for new or replacement garage doors. Available in a variety of styles to complement any type of architecture, these surrounds are pre-finished, easy to install and have exceptionally low maintenance. From your Before customers point of view, Envelop Garage Door Surrounds add curb appeal and set their homes apart from others in the neighborhood. Available Styles After Installation of Refined Sophistication Envelop Surround Colonial Elegance Rams Crown Refined Sophistication Decadence

39 Envelop Garage Surround System Features and Benefits Lifetime Never Rot Warranty Ready to Install Factory Applied Readi-Finish Warranted 10 year UV Coating No Further Painting Required Repaintable with Oil or Latex Low Maintenance Moisture & Termite Proof Material Installs Direct to Masonry Does Not Promote Mold or Mildew Superior Nailing and Gluing Uses Standard Woodworking Equipment Long Lengths Perfect Tip-to-Tip After Installation of Rams Crown Envelop Surround Before Decadence Refined Sophistication Rams Crown Colonial Elegance A A A A B B B B E D C D C C A Royal Trim Board Profile #2826 3/4 x 3-1/2 A Trimplank Profile #7318 3/4 x 3-1/2 A Rams Crown Profile # /32 x 2 A Pediment Profile # x 2-7/8 B Rams Crown Profile # /32 x 2 B Crown Profile #2853 9/16 x 2-3/4 B Trimplank Profile #7311 3/4 x 5-1/2 B Trimplank Profile #7311 3/4 x 5-1/2 C Dentil Profile # /16 x 3-7/16 C Dentil Profile #2721 5/8 x 1-1/2 C Decorative Trim Profile #2759 1/2 x 1 D Shingle Mould Profile # /16 x 1-5/8 D Trimplank Profile #7311 3/4 x 5-1/2 E Royal Trim Board Profile # x 7-1/4 39

40 Ceiling & Wall Solutions An attractive porch ceiling can provide an architectural signature and simple elegance to any home. Never Rot 100% Cellular Vinyl PVC Beaded Planking offers just that without the added maintenance of wood. Each prefinished beaded plank is ready to install and can be easily painted with oil or latex for custom results. Never Rot Beaded Planking special design and unique nail fin construction makes it much easier to install than standard tongue and groove planking, offering faster results with less exposed fasteners to fill or cover. Classic designs using today s technology spoil your home with Never Rot Beaded Planking today! Beaded Planking Nail Fin Technology Makes Any Ceiling or Wainscot Easy to Install Prefinished Ready to Install Moisture Proof Material Fewer Exposed Fasteners to Putty or Caulk. Repaintable with Oil or Latex Paint Installs with Nails or Glue Ceiling planking shown, extruded to color

41 Ceiling & Wall Solutions Never Rot Beaded Boards dress any ceiling or wall in style while protecting against moisture damage. Hidden Nail Fin Beaded Ceiling and Wall Planking* x Avail. Lengths: 8, 12, 16 Beauty, not moisture, should be the focus of the bathroom. Narrow Bead Hidden Nail Fin Wide Bead Beaded Ceiling and Wall Planking Blue* x Beaded Planking /2 x 5-1/4 Reversible Beaded Wall Planking* /4 x 7-1/2 Cap Trim* x 3 Cap Trim* x Avail. Length: 8 Cap/Base Trim* /8 x 3 Base Cap WM x Avail. Lengths: 8, 12, 16 Scotia/Cove WM /4 x 3/4 Avail. Lengths: 8, 12, 16 Quarter Round/Stop x Avail. Length: 8 Bed Mould WM x Avail. Lengths: 12, 16 Quarter Round WM x 3 4 Avail. Lengths: 8, 12, 16 Base WM /16 x 3-1/4 Avail. Lengths: 12, 16 * Profile 7716 is for use only with Reversible Beaded Wall Planking Profiles 2566 and 2764 are for use only with Beaded Ceiling and Wall Planking

42 Envelop Pole & Post Surrounds Jack Post Kit 0ENVL08003, 0ENVL10003 Avail. Lengths: 8, 10 4 x 4 Round Kit 0ENVL08001, 0ENVL10001 Avail. Lengths: 8, 10 6 x 6 Kit 0ENVL08002, 0ENVL10002 Avail. Lengths: 8, 10 4 x 4 Square Kit Avail. Lengths: 8, Please Note: Envelop Kits alone are non-load bearing and require poles or posts for support.

43 Envelop Pole & Post Surrounds Envelop the beautiful solution to interior poles and posts. Transform unsightly support poles and exposed pipes into beautiful decorative columns. Envelop Pole and Post Surround is your solution for both interior and exterior applications. This unique interlocking system snaps together in less than five minutes, with an easy-to-use kit including top and bottom trim, and surround. 3 Prefinished Ready to Install 3 Unique Interlocking System Makes Assembly a Snap 3 Quick Fit Top and Bottom Trim Included for Decorative Results Envelop Pole & Post Surrounds Enjoy the Outdoors Too

44 Interior Mouldings Decorative moulding creates style, enhances value and adds architectural detail. Interior mouldings serve both functional and aesthetic purposes, protecting walls and adding visual interest. Crown Moulding (1) accentuates high ceilings and provides an attractive transition from wall to ceiling. Crown is also an ideal way to bridge the gap between different, even contrasting, colors. Crown allows the eye to take in the changes without sensing a stark difference. Casings (2) define doors and windows while, again, serving in other roles, including protection and energy efficiency. Special mouldings can be combined to create build-ups that accent architectural details. Base Moulding (3) provides a finished transition between wall and floor, hiding any gaps between wall board and floor covering. Because of the propensity for drywall and plaster to dent or crack, base moulding is critical for protecting walls from damage. Combine Quarter Round (4) with Base Moulding for added visual appeal and transition assistance. Chair Rail (5) brings both form and function to a room. In dining areas, it protects your walls from bumps by chairs. Anywhere chair rail is utilized, it adds visual interest and dimension to a wall. Chair rail is ideal for rooms where you want to incorporate multiple colors on a wall

45 Installation Tips & Techniques Tools Safety glasses and power miter saw: carbide saw blade with 80 teeth or more recommended. Miter box and hand saw: Limited angle adjustment (not recommended for crown). Coping saw: Only needed if you choose the coping technique to install the moulding. Angle gage: To create the correct miter, you must determine the wall corner angle. Glue: To adhere the miter joints, Royal Mouldings strongly recommends gluing all joints with PVC or Pipe Cement. Hammer & nails or a pneumatic nail gun. Other tools may include a tape measure, pencil, C-clamp, putty and caulk. Cutting Use standard woodworking equipment for cutting. If using a power miter saw, a carbide toothed blade is recommended. Use any brand of spray furniture polish on saw blade as a lubricant for easier cutting. Wall Angles It will also benefit you to measure the wall angles on each corner. This will help you calculate the correct miter angle. NOTE: It is not uncommon for corner angles in most homes to be off as much as 3. If you were installing 5 crown moulding the 3 difference would result in a 3/8 gap in the miter joint. To help you calculate the proper angle Royal has an angle calculator listed on their web site, Left and Right hand positioning: the side of the trim you are cutting is as important as its position on the saw table. The positions are illustrated above. Vertical Miters Use this technique for cutting baseboard, chair rail, quarter round, and splice miters. Align trim back against fence. Inside corners: A left hand inside corner is shown in the photo. Step 1: Place the trim on the saw table in the left hand vertical position and rotate the angle gage clock wise to 45, or the desired angle setting, and make the cut. Step 2: To cut the mating piece, simply rotate the table angle gage to the opposite 45 or desired angle, and place the next piece of trim on the saw table in the right hand vertical position. Cut the trim. Outside Corners: A right hand outside corner is shown in the photo. Step 1: To complete this, place the trim on the saw table in the right hand vertical position and rotate the angle gage clock wise to 45, or preferred angle setting, and make the cut. Step 2: To cut the mating piece simply rotate the table angle gage to the opposite 45 or desired angle, and place the next piece of trim on the saw table in the left hand vertical position. Horizontal Miters Use this technique for cutting window and door casings. Align trim back on saw table. Step 1: A left hand miter is shown in the photo to the right. To get the setup in the photo, adjust the saw table angle to the clock wise 45 or predetermined angle. Then lay the trim on the table in the left hand horizontal position and proceed to cut. Step 2: To cut the mating piece simply rotate the table angle to the opposite 45 or preferred angle, and place the next piece of trim on the saw table in the right hand horizontal position. After the cut is made the miter joints are ready for assembling. Compound Position Miters Use this technique for cutting Crown moulding. This is the most complicated of all the mitering cuts. Note: When cutting Crown Mouldings in the compound position, remember upside down & backwards. This term is used because the TOP of the trim that is positioned against the ceiling after installation rests on the saw table during the mitering process, and the BACK of the trim that is placed against the wall, after installation, is set against the fence during the cutting procedure. Compound Inside Corner Miters Left hand inside corner miter shown in photo. Step 1: Place the top of the profile against the saw table and the back of the profile against the fence in a left hand compound position. Then adjust the table angle gage clock wise to 45 or calculated angle, and cut. Step 2: Place the top of the profile against the saw table and the back of the profile against the fence in a right hand compound position. Then move the table angle gage the opposite calculated angle, and cut. 45

46 Installation Tips & Techniques Compound Outside Corner Miters Left hand outside corner miter shown in photo. Step 1: The trim should lie on the saw table in a left hand compound position. The saw is to be adjusted counter clock-wise to the calculated angle before cutting. Step 2: Put the mating piece of trim on the saw in the right hand compound position. Then move the table angle gage to the opposite calculated angle and cut. The miter joint is ready to be put together. Splice Miters This technique is used to join mouldings together in a linear run or when a wall is longer than the trim you are installing. Most splice cuts are made in the vertical position. In the photo below of a splice miter, note the only change made in producing the joint is the right hand & left hand positions. The saw angle should remain at the same 45 setting. Return Miters This technique is utilized when moulding ends with an exposed, unfinished end that would require finishing paint, stain, etc. This miter joint will create a finished edge. Step 1: To produce this miter, cut the trim as though you were turning an outside corner (45 saw setting). Step 2: Rotate the saw to the opposite 45 and cut a short piece to mate to the first cut. Glue miter joint together before attaching trim to wall. See photo below. Coping Joints Coping is simply transferring the contour profile of one piece of trim to the end of another piece of trim, then cutting the profile line so that, when finished, the second piece of trim will mate with the first with a nice joint. Step 1: Cut the first piece of trim to length and position it on the wall. Use straight cuts, no angles. Step 2: To create the profile line, cut the second piece of moulding at a 45 as though you were cutting an inside corner. Step 3: Following the profile line as a guide cut the trim with a coping saw. Step 4: The moulding should be ready for installation. Nailing Install Never Rot mouldings and trim using 6d and 8d galvanized nails and/or recommended adhesives (see chart on this page). Place nails 12 on center. Nails should be approximately 3 4 from each edge. If nailing product at 40 F or below, predrilling is required. Pneumatic nailing is also recommended. Fastening Royal Trim Board and Royal S4S Trimboard Use fasteners designed for wood trim and wood siding (thinner shank, blunt head, full round head) with trim board. Use only fasteners intended for exterior use such as stainless steel or hot-dipped galvanized. DO NOT USE staples, small brads and wire nails. The fasteners should be long enough to penetrate the solid wood substrate a minimum of 1-1/2. Use two fasteners per every framing member for trim board applications. Trim boards 12 or wider as well as sheets will require additional fasteners. Fasteners must be installed no more than 2 from the end of each board. Trim boards should be fastened into a flat, solid substrate. Fastening trim boards into hollow or uneven areas must be avoided. Unless product is installed in lower temperatures (< 40 F) pre-drilling is typically not required. Thinner trim products (3/8 and 1/2 ) are not intended to be ripped into trim pieces. They are to be glued to a substrate and mechanically fastened. Gluing Gluing Miter Joints Royal Mouldings strongly recommend gluing all miter joints on PVC mouldings using a quality instant glue and/or PVC cement. It may seem unconventional, but the benefits out weigh the inconvenience. When assembling splice and return miters try gluing the mouldings together before installation. This will allow you to fit the joints uninhibited, and fasten the trim to the wall as one unit. Fitting these joints on the wall can be difficult and possibly jeopardize the integrity of the miter joint. Fastening Royal Never Rot Moulding and Trim to the Wall PVC trim can be nailed with finishing nails and/or glued. Our recommendations for the nails are paneling, finishing, or pneumatic finish nails. For the glue, recommended products are PL Glues/PC 200, 300, 400/LIQUID NAILS applied according to manufacturer s directions. Glue alone is not advised for crown mouldings. Adhesive Selection for Cellular Vinyl The following brands have been laboratory tested and approved for use with Royal Cellular Vinyl; however, individual conditions may vary and these adhesives may not perform under every circumstance. Other brands may also be suitable, but always test before using. G: Good Bond F: Fair Bond P: Poor Bond Int/Ext Adhesive Wood Steel Sheetrock Masonry Dow 100% Silicone F F G Dap 230 Latex F P G Tru Test (Tru Value ) G P G Contech PL-400 F F G Better Than Nails G F G G Liquid Nails LN-901 G G G Heavy Duty For Interior Use Only G.E. Silicone F G G USG Cove Base Adh. G G G OSI Quick Bond G P G G Expansion and Contraction: Royal Mouldings exterior PVC products, as manufactured, may expand and contract due to temperature variations. To reduce or eliminate open joints, the preferred method is the use of adhesive commonly called pipe glue or PVC pipe cement. When bonded correctly with this adhesive, the joint becomes an integral part of the system to which it is being applied

47 Installation Tips & Techniques Installation Never Rot Brick Mould & Jamb 1. Remove old jamb, brick mould and garage door stop with a pry bar or hammer. 2. Measure the top opening from side to side and cut jamb to fit with a fine tooth power- or hand saw. 3. Install top jamb piece using 8d galvanized finishing nails to 2x4 or 2x6 structural frame members. Alternate nailing from side to side, nailing every 12 and approximately 3/4 from each edge. Note: If nailing product at 40ºF or below, predrilling is required. 4. Measure and cut jamb side pieces to fit from top jamb to floor. Nail as directed. 5. Measure top brick mould to overlap the jamb material by 1/2. This will allow for a 1/8 1/4 reveal around the jamb. Reveal should be both on top and sides. Cut 45º angle on ends, butt or angle joint middle seam if needed. *Note: Reveal may vary depending on siding, siding J-channel, brick or block installation. 6. Install brick mould using 10d or 3 galvanized finishing nails, spaced 12 on center. Use PVC cement in the mitered joint for optimum fit. * Note: nails should penetrate structural frame at least one inch. 7. Measure and cut side brick mould trim to fit. Install as directed. Never Rot Garage Door ThermokStop II 1. When installing Garage Door ThermokStop II alone, open the garage door and remove old door stop with standard claw hammer. 2. Close garage door. Begin Garage Door ThermokStop installation by measuring and marking 1/2 from outside of garage door several places around the jamb. Connect the marks with a straight edge, then open door again. 3. Measure top opening from side to side and cut Garage Door Thermo*Stop ends square with fine tooth power- or hand saw. 4. Place grooved side against jamb and inner edge, (where hard vinyl joins weatherstrip) along marked lines. Nail in place with 6d galvanized finishing nails in the pre-punched nail guides or 8 on center. 5. Measure and cut each piece to fit, from top piece to floor. With grooved side against jamb, position nail as directed. 6. For a good drainage and overlap, trim side stop pieces at a 45 angle with scissors where the soft vinyl weather stripping meets the top. Never Rot Wainscot 1. Square cut ends to ensure a 90 cut before beginning installation. Cut pieces to the desired length. 2. Apply construction adhesive to the back of one piece of wainscot. 3. Starting in a corner of the room and making sure the nailing fin faces away from the corner, press the first piece into place. 4. Nail through the fin into the wall. 5. Continue gluing and nailing until you come to the corner. At this point, it may be necessary to rip the last corner piece so that it will fit. 6. Repeat along each wall. Never Rot Ceiling Planking 1. Square cut ends to ensure a 90 cut before beginning installation. Allow 1/4 on each end for expansion. 2. With the nailing fin positioned away from the wall, face nail the first piece against one side of the ceiling. Nail the nailing fin on the first piece on maximum 16 centers. 3. Insert the next piece into the slot and continue nailing through the fin on maximum 16 centers until ceiling is completely covered. 4. Use PVC cement where plank ends must be butted together. 5. The last piece will probably need its width adjusted. Measure, mark, and rip it to the desired width. 6. Face nail the last piece as close to the wall as possible. 7. Cover edges with crown or trim moulding. CAUTION: Ceiling planking should never be used for load-bearing application. Attic space above porch should be vented. Never Rot Siding Corners 1. Insert nailing fins into corner trim as shown, applying PVC glue to the top 3 and bottom 3 of the nail fin. B A D C 2. Cut the trim pieces so that they touch the soffit on top and extend 1/8 below the sheathing on bottom. 5-1/2 Siding Outside Corner A. Moisture Barrier Tape B. Nail Fin C. Siding Corner D. Siding A B C 3. Measure from the corner: 4 for trim and 6 for trim and make several V-marks from top to bottom. Use these marks to line up the edge of the nailing fin or to strike a chalk line for alignment. Touches Soffit 1 8 Below Sheathing A. Brick Mould B. Jamb C. ThermokStop II Royal Smart Space System Organizer Mount the system by screwing directly into the studs. Screws should be #8, minimum, in size and long enough to penetrate studs by 1 2 their length. Length may vary depending on wall construction. Join panel ends over studs to maximize load capacity. 4. While lining up the edge of the nailing fin with the V-marks (or chalk line), apply nails through the pre-punched holes, 18 (MAX) apart. 5. Apply 4 window and door sealing tape so that it fully covers both nailing fins, from the soffit to the bottom of the sheathing. 47

48 Installation Tips & Techniques Painting Painting Royal Cellular Vinyl PVC Royal s factory applied Readi-Finish requires no painting for protection. Desired custom finishes can be achieved using oil based or latex paints. To maintain warranty for custom colors in darker shades, use of paints with VinylSafe Technology from Sherwin Williams is recommended. (Dark colors are considered any color that falls within the lightness (L) value of 56 to 0 noting that 100 is white and 0 is black.) Royal Trim Board and Royal S4S Trimboard may be painted to achieve a color other than that supplied. 1. Scuff Sand using 220 grit sandpaper to remove any foreign matter and to promote adhesion. Clean sanding residue and paint with a latex acrylic paint. For darker colors refer to Sherwin Williams VinylSafe Color Technology. Allow to dry per manufacturer s directions. 2. Apply a second coat (if required to achieve desired color). Touch-Up for Exterior Mouldings A complete line of touch-up products is available from Royal Mouldings for pre-finished woodgrain colors, painted colors and Clearwood ready to stain finishes. Also recommended: Dap All Purpose Painter s Putty Minwax High Performance Wood Filler Elmer s Fill-N-Finish Light Wood Filler Sherwin Williams Shrink Free Spackling After installation is complete, caulk and/or putty all gaps and nail holes. Staining Instructions are intended to give general overview of various methods & techniques for STAIN-ABLE products. Work with sample profile to test stain and develop proper color before starting project. Tools for STAIN-ABLE : Stain or Glaze Heavy body or high pigment EXTERIOR gel stains perform best. Top Coat Select topcoat that corresponds with application as well as stain type (oil, water base, etc.) Foam Brush to apply initial coat of stain or glaze Soft Badger Hair Brush used to blend or soften a finish. Rags Soft cotton is recommended Safety products safety glasses, gloves, and garment protection. Step 1: Follow manufacturer s recommendations for Stain or glaze. Using foam brush, saturate product surface with stain or glaze and allow coating to rest or soak for five minutes. Step 2: Start wiping stain or glaze with cloth. The amount wiped will determine end color. Start with light touch in one direction only. Vary amount wiped to create natural color variation found in real wood. Allow some coating to remain in embossed areas to achieve graining effect. Step 3: Use Soft Badger Hair brush to blend and soften the coating. Additional coats may be added to darken an area, but use small amounts and dry brush periodically. A few points to remember: Use soft brush and long strokes. Soft badger bristles and light pressure will achieve the desired coating. A cross-hatching motion will blend color and soften appearance. Stippling Pouncing action will add color back to the product. Intentionally leave dark and light areas to achieve more natural wood effect. Step 4: Always apply topcoat for protection. Type of topcoat must be compatible with exterior gel stain used. Finishing Clearwood Prepare 1. DO NOT SAND. 2. If cleaning is necessary, wipe with mineral spirits, naphtha or ammonia. 3. For best results use a water based putty or filler after staining to fill nail holes, seams and miters. 4. For best results, test your stain before starting your project. Always use new or reasonably new finishing materials that have not been stored outside in extreme cold or heat. Follow instructions on can. Paint Clearwood PS paints easily, usually with one coat. Apply any oil or latex paint with a brush, roller or sprayer. Stain 1. Use a penetrating oil base stain. Shake well. Stir often. 2. Apply stain with lint-free cloth or brush. When using a brush, remove the excess liquid from the bristles before applying stain. 3. Allow stain to dry, usually 5-15 minutes. (Follow stain can instructions.) 4. Buff w/ lint-free rag to bring out the grain. 5. If darker color is desired, apply a second coat after 4-6 hours. The stain will continue to be absorbed after Clearwood PS appears to be dry. 6. When the second coat looks dry, buff to bring out the grain. Topcoat After stain has dried thoroughly, apply a clear polyurethane topcoat with a brush or spray. Lacquers & acrylics must be sprayed, not brushed. Cleaning Exterior Never Rot Mouldings and Trim Cleaning Royal Mouldings is easy and fast with most major household cleaners. There are many cleaners on the market and the glass cleaners seem to be the best candidate for keeping the finish intact. The cleaning solution should be applied and immediately wiped dry. With any cleaning material, the cleaning solution should not be left to stand on the components for an extended period of time. Royal Mouldings recommends the following cleaners: Windex 409 Glass and Surface Cleaner Spic & Span Cinch Fantastik All-Purpose Fantastik Orange Action Regency (Glass and Surface) Clorox Clean-Up Glass Plus Fantastik Oxy Power Multi-Purpose Cleaner What to Avoid Harsh cleaners with glycol ethers or ethanol type solvents and/or isopropyl alcohol soften the coating if left on for several minutes and are not recommended. Examples of these harmful cleaners are Goof Off, Wal-Mart Great Value All Purpose Cleaner (glycol ether), 409 General Purpose (2-Butoxyethanol) and Greased Lightning (glycol ether), citrus cleaners, abrasive cleaners, and solvents such as acetone, paint remover and lacquer. Cleaning Clearwood Interior Mouldings To clean finished Clearwood PS gently wipe with damp rag. Storage & Handling Royal trim materials should be stored on a flat and level surface on a full shipping pallet. Handle materials to prevent damage to product edges and corners. Store trim under protective covering to prevent jobsite dirt and residue from collecting on trim

49 Capabilities The information below is typical of the materials we use in extrusion and manufacture of custom components. Cellular PVC Celuka PVC Pine CPVC Modified PVC Average Density Thermal Expansion Coefficient (in./in. - F from F) 3.10 x x x x 10-5 Surface Hardness (Shore D) Impact Resistance (in. - lb./in.) Flexural Strength Screw Holding - Face - Edge Thermal Conductivity (R-Value; with units of Ft. 2 - F =Hr/BTU) 298# 268# 212# 152# 293# 231# 314# 2.1/1 2.2/1.99/1 2.2/1 Tensil Strength (psi) Dimensional Tolerance ±0.016 ±0.016 ±0.016 ±0.016 Water Absorption (%) The data presented in this technical bulletin was obtained on a variety of unfinished production specimens. Average values are reported. The actual numbers will vary depending on profile shape, density, type of finish applied to the profile, and several other factors. The actual product to be used should be tested before it is determined to be suitable for a particular end application. Weathering Data Royal Mouldings waterbased exterior basecoat has been evaluated for the past 3 years for weatherability. The following report will give the protocol and results of the testing performed. Protocol for testing followed ASTM D The QUV machine was set to 8 hrs. UV at 60 C. and 4 hrs. condensation at 40 C. The lamps were uva-340. This set of conditions represents 16 hrs. of uv exposure and 8 hrs. of moisture per 24-hour period. The recommended test duration is 720 hrs. total time. We, at present, have approximately 22,000 hrs. total with very little color change and some chalking. After reading initial color (Macbeth color meter) and reading exposed samples we have a delta E change of Simultaneously, samples are on test in Miami, FL, and Whitman, AZ, at 21 months actual exposure (both locations) inspection showed no appreciable color change (average of 0.83 delta E). For clarification, delta E is a measurement of total color shift from the standard. A delta E difference of 1 unit is common in checking incoming color concentrates, etc., and visually is difficult to see. For extruded exterior capped products monsanto centrex Q-485 is used. The value for white (c-1025 compounded in house to obtain correct color) cap is a delta E of 1.14 after 1,269 hours of exposure. Royal Trim Board and Royal S4S Trimboard Allowable Tolerances 1. Variation in component length: +3/ Variation in component width: ± Variation in component thickness: ± Variation in component edge cut: ± Density range: Shore-D hardness: Flame Spread Smoke PVC NOTE: This test determines the surface burning characteristics of a material. The results are a flame spread and a smoke development value. Vertical Burning Test (U.L.-94) Cellular PVC material: The test determines the upward burning characteristics of a solid of a given thickness. Our product received a V-0 rating, the best rating a product can achieve. Dimensional Stability (Heating & Freezing Cycles) Overall Dimensions Before and After Thermal Cycling Length Width Thickness Before After Before After Before After Celuka Cellular PVC Pine NOTES 1. The results of this test are dependent on profile shape. 2. The Thermal Cycling Procedure is as follows: The samples are placed in an oven at 140 F for 8 hours, then returned to room temperature 68 F for 16 hours, and then placed in a freezer at -12 F for 8 hours and returned to room temperature for a minimum of 16 hours. This is repeated for a total of five (5) full cycles. 49

50 Warranty Never Rot Moulding & Trim Limited Warranty Product Lifetime Never Rot Material Degradation of Cellular Vinyl profiles* (capped or finished) Factory applied Readi-Finish * on interior or exterior Color Fade (factory applied paint)* Salt Spray (passes) Coverage Lifetime 25 years 10 years Better than ASTM STD 1,000 hours This warranty applies to the replacement of defective Royal component parts only. Any claim must be filed within 30 days of installation and subject to inspection. Exposure to temperatures in excess of 145 F may cause some expansion and contraction. For best results, nail and glue the product to be installed. See installation instructions. * This warranty does not cover dark colors. Dark colors are considered any color that falls within the lightness (L) value of 56 to 0, where 100 is white and 0 is black. Royal Trim Board and Royal S4S Trimboard Limited Warranty This warranty applies to the original purchaser only and is limited solely to the replacement of defective trim board product. The Manufacturer shall not be liable for damage or failure of the trim board product as a result of any of the following: improper installation of the product or structure to which it is fastened, ice, tornado, hurricane, windstorm, fire, flood, lightning, earthquakes, physical abuse or misuse, any structural support malfunction, or Acts of God. Any normal and ordinary weathering due to exposure to the elements will not be covered which is defined as chalking, fading, discoloration from ultraviolet light and/or extreme atmospheric conditions. The warranty stated herein, to the original purchaser, will cover the trim board product to be free of manufacturing defects that may cause the product to swell (due to excessive moisture), corrode, rot, or delaminate for a period of twenty-five years from the date of the original consumer purchase, and from an authorized dealer of Royal Products. It is the sole responsibility of the purchaser to determine the suitability of use for the product in its intended application. Thermo*Stop Warranty Lifetime Never Rot Degradation of Cellular Vinyl profiles: (no capped or finished notations) Color Fade: Salt Spray: Excessive Heat: 25 Years Royal Mouldings does not warrant Thermo*Stop profiles against color fade. Should fading occur in the field, the product should be painted with good quality 100% Acrylic Paint. 1,000 hours Exposure to temperatures in excess of 140 F can cause expansion and contraction

51 Alphabetic Listing Astragal , 33 Backband , 13 Backband Backband Backband Base Base , 33, 41 Base Cap , 33, 41 Beaded Planking , 37, 41 Beaded Planking , 41 Beaded Planking Bed Mould , 41 Bendable Brick Mould Bendable Brick Mould Bendable Casing/Backband Bendable Colonial Casing Bendable Jamb Bendable J-Channel Casing Bendable J-Channel Casing Bendable Williamsburg Brick Mould Brick Mould , 23, 33, 34 Brick Mould , 23, 34 Brick Mould Brick Mould Brick Mould , 23 Cap Trim , 41 Cap Trim , 41 Cap/Base Trim , 41 Casing Casing Casing Casing Casing Casing Casing Casing Casing Casing , 21 Casing , 21 Casing Casing Casing Casing Casing Casing Casing/Backband , 19 Colonial Casing Colonial Casing Colonial Casing Colonial Stop Crown Crown Crown , 17, 39 Crown Crown Crown Crown Decorative Trim Decorative Trim , 16 Decorative Trim Decorative Trim , 16 Decorative Trim , 16 Decorative Trim , 17, 39 Decorative Trim Dentil , 17, 39 Dentil Dentil , 39 Dentil Door Frame , 23, 33 Door Frame , 33 Door Frame Door Frame Drip Cap Drip Cap Envelop Pole/Post Surround...All...42 Extension Jamb Extension Jamb Florida Brick Mould , 33 Fluted Casing , 19 Glazing Bead Inside Corner , 27, 33 Inside Corner Jamb Jamb Jamb Jamb , 34 Jamb Extender Jamb Extender Jamb Extender Jamb Extender Jamb Extender Jamb Extender J-Channel Brick Mould , 27 J-Channel Casing , 27 J-Channel Casing , 27 Lattice Louver Blade Mullion , 33 New England Casing , 19 New England Casing Outside Corner Outside Corner Outside Corner Outside Corner Outside Corner Outside Corner Outside Corner Pediment , 17, 39 Quarter Round Quarter Round , 33, 41 Quarter Round/Stop , 41 Rake Rams Crown , 17, 39 Ranch Casing RB3 Casing , 19 Royal S4S Trimboard...All...29 Royal Trim Board...All...31 Royal Trim Board 1x Royal Trim Board 1x Sash Scotia/Cove , 33, 41 Shingle Mould , 39 Shingle/Panel Mould Siding Starter Strip Sill Sill Sill Nose Sill Nose Sill Nose , 17 Sill Nose Sill Nose , 17 Sill Nose Slat Wall Slat Wall Stile Stop Stop , 33 Thermo*Stop Thermo*Stop Thermo*Stop Thermo*Stop Thermo*Stop Thermo*Stop Thermo*Stop Mini Transom Sill Trimplank...All...24 Trimplank 1x Trimplank 1x , 33, 39 Trimplank 1x , 33, 39 Trimplank 1x Trimplank 2x , 27, 33 Utility Trim , 34 West Coast Brick Mould West Coast Brick Mould , 33 West Coast Casing West Coast Casing Williamsburg Brick Mould Cross Reference Description Profile Page Description Profile Page Profile Page Profile Page Redi Ship symbol indicates inventory available to ship from factory within 5-7 days for qualified orders. Denoted items come with a factory-applied finish. Numeric Listing , 33, , , , 37, , , , 23, 33, , 33, , , 27, , 27, , , , , , 33, , , 17, , , , , , 17, , , , , 17, , 23, , , 17, , 23, , , , , , , 33, , 33, , , , , , 33, , , , , 17, , ,

52 Do It Once Do It Right Never Go Back to Wood! % Cellular Vinyl PVC Builder Products Distributed by: Toll Free Ordering & Information Local & International... (276) Fax... (276) Website... Hours...8am-5pm EST Royal Mouldings 135 Bear Creek Rd P.O. Box 610 Marion, VA RM021511

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