Kestrel Aluminium Systems Limited. Product Manual Section 12 60mm Polyamide Window System. Manual Version

Transcription

1 Limited Product Manual Section 12 mm Manual Version

2 Section Product Specification sheet 1 mm Window System Product Specification sheet 2 mm Window System Product Specification sheet 3 Thermal performance Therm software images sheet 4 Thermal performance Therm software images sheet 5 Section properties Section Profile Identification Section 12 Contents sheet 1 Profile ID, 662, 663 and KAS sheet 1 Profile ID KAS665 and KAS sheet 1 Profile ID KAS668 and KAS sheet 1 Profile ID KAS667 and KAS sheet 2 Profile ID KAS sheet 1 Profile ID KAS652 and KAS sheet 1 Profile ID KAS sheet 1 Profile ID KAS621, 623, 624 and KAS sheet 2 Profile ID KAS626 and cill end plates sheet 3 Profile ID KAS215, 216 and KAS sheet 4 Profile ID KAS229 PW/PB 57, KAS229 PB/PW 131 injection moulded end plates sheet 5 Profile ID KAS622 and KAS629 one piece polyamide cills sheet 1 Profile ID KAS218 and KAS sheet 1 Profile ID Glazing beads sheet 1 Profile ID Rigid PVC profiles and gaskets sheet 1 Parts ID Corner cleat options and assembly items sheet 2 Parts ID Fixing screws and fixing lug sheet 3 Parts ID Drain cover, locking wedges, setting blocks and trickle vents sheet 1 Hardware ID KAS228 and KAS sheet 2 Hardware ID KAS240 and KAS241 handles sheet 3 Hardware ID KAS243N, KAS243 and KAS sheet 4 Hardware ID KAS246-T and KAS246-S sheet 5 Hardware ID KAS246 Friction hinges sheet 6 Hardware ID KAS247-T and KAS247-S sheet 7 Hardware ID KAS247 Friction hinges sheet 8 Hardware ID KAS restrictor Section Typical details (internally bead vent and fixed lights) sheet 1 Typical details /668 Vertical sections sheet 2 Typical details /668 Vertical sections sheet 1 Typical details /668 Horizontal sections sheet 1 Typical details KAS662/668 Vertical sections sheet 1 Typical details KAS662/668 Horizontal sections sheet 1 Typical details /666/668 Vertical sections sheet 2 Typical details /666/668 Vertical sections sheet 1 Typical details /666/668 Horizontal sections Section Typical details (internally bead vent and externally beaded fixed lights) sheet 1 Typical details /668 Vertical sections sheet 2 Typical details /668 Vertical sections sheet 1 Typical details /668 Horizontal sections Sheet

3 Section 12 Contents Section Typical details (externally bead vent and externally beaded fixed lights) sheet 1 Typical details /669 Vertical sections sheet 2 Typical details /669 Vertical sections sheet 3 Typical details /669 Vertical sections sheet 1 Typical details /669 Horizontal sections sheet 1 Typical details KAS662/669 Vertical sections sheet 1 Typical details KAS662/669 Horizontal sections sheet 1 Typical details /669 Vertical sections sheet 2 Typical details /669 Vertical sections sheet 1 Typical details /669 Horizontal sections Section Typical details (TBT open in vent type) sheet 1 Typical details /667 Vertical sections sheet 1 Typical details /667 Horizontal sections (Handle side) sheet 2 Typical details /667 Horizontal sections (Hinge side) sheet 1 Typical details KAS664/667 Vertical sections sheet 1 Typical details KAS664/667 Horizontal sections sheet 1 Typical details /665/667 Vertical sections sheet 2 Typical details /665/667 Vertical sections sheet 1 Typical details /667 Horizontal sections sheet 1 Typical details /667/652 Horizontal sections (Hinge/Hinge) sheet 2 Typical details /667/652 Horizontal sections (Handle/Hinge) sheet 3 Typical details /667/665 Horizontal sections (Handle/Handle) sheet 4 Typical details /665/652 Horizontal sections (Handle/Handle) Section Typical details - Cills sheet 1 Typical details KAS621/624 Cill section sheet 1 Typical details KAS216 Cill section Section Typical details Corner post sheet 1 Typical details 90 external corner arrangement sheet 1 Typical details 90 external corner arrangement Section Typical details Flush coupling KAS sheet 1 Typical details Flush coupling mullion sheet 1 Typical details Flush coupling transom Section Typical details Trickle vents KAS sheet 1 Typical details Trickle vent KAS663/ sheet 2 Typical details Trickle vent KAS sheet 3 Typical details Trickle vent KAS663/ sheet 4 Typical details Trickle vent /666/ sheet 5 Typical details Trickle vent KAS663/666/ sheet 6 Typical details Trickle vent KAS663/669/ Sheet

4 Section Typical details Drip bar KAS219 Section 12 Contents sheet 1 Typical details Drip bar KAS219 on /668 and / sheet 2 Typical details Drip bar KAS219 on KAS662/668 into curtain wall sheet 3 Typical details Drip bar KAS219 on KAS663/668 and KAS663/669 Section Typical details Butt hinge KAS sheet 1 Typical details KAS228 on / sheet 1 Typical details KAS228 on / sheet 1 Typical details KAS228 on /666/668 Section Typical details Folding openers sheet 1 Typical details KAS228 on / sheet 1 Typical details KAS228 on /669 Section Fixing lug sheet 1 Fixing lug KAS sheet 2 Fixing lug KAS230-LUG Section KAS sheet 1 Restrictor KAS on / sheet 1 Restrictor KAS on /669 Section Locking wedges sheet 1 KAS489 Locking wedges on /668 and / sheet 1 KAS252 BS 79 Hinge Protector for use with KAS668 vent Section Glazing bead options sheet 1 KAS631, 632, 633 and KAS sheet 2 KAS635 and KAS636 Section Pressure fit bead profiles sheet 1 Profile ID - KAS671, 672, 673 and KAS sheet 1 Typical details KAS671/672/673 Vertical sections sheet 1 Typical details KAS671/672/673 Vertical sections sheet 1 Typical details KAS671/672/673 horizontal sections sheet 1 Typical details KAS671/672/673 horizontal sections sheet 1 Typical details Glazing for 28mm igu only Sheet

5 Product Specification Product Description The Kestrel mm is designed for residential and commercial use. The suite of both externally and internally beaded profiles will allow construction of the most common types of top and side hung open-out vents, tilt before turn and open in bottom or side hung vents and fixed lights as individual or composite window styles.the system can be externally (open out casement vents) beaded or internally (TBT vents and casement vents with adapter used) beaded. The system is designed generally in accordance with BS 4873: 2004 and uses 24mm PA66 GF25 polymide thermal break. Polyamide thermal break allows for single or dual colour options Please note dual colour choice will incurr additional cost surcharges Frame profiles are typically mm deep, odd leg and curtain wall outer frames are also available. Square or bevel beads are standard. A range of cill sections, corner posts and couplers compliment the range. Materials: Aluminium profiles are extruded from alloy /63 T6 complying with the recommendations of BS EN :2008 Finishes: Mill finish Etched and anodised to BS 3987: 1991 ( ) - Silver AA25 or colours on request. Polyester Powder coat paint to BS EN :2004. See separate list for standard colour range available Sheet

6 Product Specification Construction: Frame joints are mitre cut, sealed and jointed using aluminium EN1706 AC-46100D die cast mechanical corner cleats and aluminium UNI 76 die cast mechanical corner chevrons. Alternatively, extruded aluminium corner crimping cleats can be used. Mullions and transoms are square cut, shouldered and secured either by concealed aluminium extruded cruciform cleats, or by driving stainless steel self tapping screws into integral extruded screw ports. Die cast EN1706 AC-46100D mechanical 'T' joint locking pieces are also used to align and grip the mullion or transom (wide) face. Hardware: The nominal 13.5mm hardware cavity accepts most proprietary window fittings i.e. butt hinges, friction hinges, locking cockspur handles, bi-part or standard espagnolette locking, folding openers, and remote cable winding gear and trickle vents. Glass, Glazing and Infill Panels: The system is designed to accept 18mm, 24mm or 28mm thick (DG) IGU's or infill panels. Glazing to be carried out in strict accordance with BS 6262 Performance: Thermal Windows constructed with thermally broken profiles meet current Building Regulation Approved Document (AD) L1A, L1B/L2A, L2B requirements using a range of IGU's (Insulating Glass Units) Standard window styles in accordance with GGF data sheet 2.2 and BR443 can be used to demonstrate compliance to Building Regulations thermal performance requirement, or NON domestic window styles can be calculated on an individual basis to confirm their thermal performance. SAP 2009 Table 6e can also be used in the absence of test data or calculated values. Performance: Weather A correctly fabricated and installed window will achieve the following ratings in accordance with BS : 2009 Test Classifications; 0pa Air Permeability to BS EN pa Water ingress to BS EN pa Wind resistance to BS EN pa Safety requirement to BS EN Sheet

7 Thermal Performance Therm Software images mm window - Typical outer frame detail Therm Version outer frame KAS669 vent frame and KAS636 28mm bevel bead The image above shows a typical outer frame and open out casement vent arrangement with a 28mm IGU (insulating glass unit) with a temperature range of 0 C externally (the left hand side) and 20 C internally (the right hand side). The colour legend shows the temperature fluctuations across the construction, the yellow and orange shading giving a nominal internal temperature of 12 C on the face of the vent and 13.3 C on the face of the outer frame. The low frame and edge U-value figures and high internal frame temperatures provide for excellent thermal performance when combined with a correctly specified IGU or non vision panel, and greatly reduced condensation risk to the internal frame parts. Please refer to Limited to clarify requirements and options on compliance to current Building Regulations. The window system has been independently modelled and simulated by a BFRC certified simulator to determine the expected WER classification for the standard domestic window type and size. WER ratings only apply to this one style of window for generalised comparison purposes only. WER simulations cannot be done on any other style or size of window. There is NO WER scheme for commercial window projects. Our calculations assume the use of an EdgeTech Tri-seal warm edge double glazed unit. Other IGU warm edge spacer bar types are available substitutions of complete IGU specifications (including glass types) in WER classifications may be possible to allow flexibility in sourcing your IGU supplier please check Sheet

8 Thermal Performance Therm Software images outer frame KAS666 adapter frame and KAS668 vent frame and KAS635 28mm square bead outer frame, KAS667 vent frame and KAS635 28mm square bead Outer frames and mullion/transom sections can be used to construct both open out casement vents and open in TBT type vents, with internally or externally beaded fixed lights. Open in vents with have internally beaded fixed lights by default. Use separate frames and coupling profiles if a mix of internal/external bead arrangements are required Sheet

9 Section Properties Profile Type Ixx (cm 4 ) Zxx (cm 3 ) Iyy (cm 4 ) Zyy (cm 3 ) x y y mm x KAS662 x y y mm x KAS663 x y y mm x KAS664 x y y mm x KAS665 x y y mm x KAS666 x y y mm x KAS667 x y y mm x KAS668 x y y mm x KAS669 x y y mm x KAS652 x y y mm x KAS653 x y y mm x KAS654 x y y mm x Scale Sheet

10 Profile Identification Section options - Outer frames Short equal leg outer frame KAS662 Odd leg outer frame (Bead out) KAS663 Long equal leg outer frame KAS664 Odd leg outer frame (Bead in) Sheet

11 Profile Identification Section options - Mullion/Transom KAS665 Mullion/Transom Section options - Casement Vent Adapter KAS666 Casement vent adapter Sheet

12 Profile Identification Section options - Open out casement vents KAS668 Casement vent (Bead in) KAS669 Casement vent (Bead out) Sheet

13 Profile Identification Section options - Open in vent KAS667 Tilt before Turn vent (Bead in) KAS290 Operating Rod Sheet

14 Profile Identification Section options - Wide Mullion KAS670 Wide Mullion Section Properties KAS670 Profile x Type Ixx (cm 4 ) Zxx (cm 3 ) Iyy (cm 4 ) Zyy (cm 3 ) y y mm x KAS670 Wide mullion. General notes; Use to improve spanning capability against wind load criteria TBT Handle Use to improve hinge clearance when using tilt before turn hardware i.e. to allow hinge to clear an adjacent vent. NB Two TBT hinges cannot be fixed to the same mullion TBT Hinge See sheet and Sheet

15 Profile Identification Section options - Couplers KAS652 Flush coupler and head extension KAS653 Expansion coupler Sheet

16 Profile Identification Section options - Corner posts KAS654 Corner post (90 ) Sheet

17 Profile Identification Section options - Cills KAS621 Cill base KAS mm Cill nose KAS mm Cill nose KAS mm Cill nose See sheet _2 for KAS Sheet

18 Profile Identification Section options - Cills KAS Cill end plate KAS Cill end plate KAS Cill end plate KAS mm Cill nose 131 Cill end plates: KAS Cill end plate 25 Material = 2mm thick aluminium Hole size to suit No. 6 fixing Sheet

19 75 Profile Identification Section options - Cills 25 1 KAS216 1mm Sub Cill No.6 No.6 25 KAS229 Cill End Plate 100 Common to all cills (Shown dotted) KAS mm Sub Cill 75 5 No.6 No.6 No.6 25 No KAS mm Sub Cill These cills are not suitable for dual colour options Sheet

20 Polyamide Windows Cill End Caps Moulded cill end caps: Material = Polyamide 6 (PA6) Colours = Black or white Manufactured in LH and RH pairs KAS 229 PB 57 (Black end caps) KAS229 PW 57 (White end caps) Fit to KAS623cill nose Break line for KAS625 Break line for KAS624 KAS 229 PB 131 (Black end caps) KAS229 PW 131 (White end caps) Fit to KAS624, KAS625, KAS626 cill nose Sheet

21 Polyamide Windows KAS622 and KAS629 one piece polyamide cills New cill KAS622 KAS229 PB 131 (Black end caps) KAS229 PW 131 (White end caps) New cill KAS629 KAS229 PB 131 (Black end caps) KAS229 PW 131 (White end caps) Sheet

22 Profile Identification KAS218 Coupling KAS219 Weather Bar shown as example KAS218 1 KAS218 not suitable for dual colour option Sheet

23 Profile Identification Section options - Beads KAS631 Square 23. (18mm) KAS632 Bevel 23. (18mm) KAS633 Square 17. (24mm) KAS634 Bevel 17. (24mm) KAS635 Square 13. (28mm) KAS636 Bevel 13. (28mm) Bevel angle = Sheet

24 18.25 Profile Identification Section options - PVC Rigid Profiles (Black) KAS288 Vent hinge spacer KAS289 Frame hinge spacer KAS628 Curtain wall adapter Gasket Profiles Retained glazing gasket 7mm Wedge gasket KAS287 KAS669 outer rebate seal Vent rebate seal KAS283 KAS667 TBT Centre seal Sheet

25 Crimping corner cleat Parts Identification corner cleat options and assembly items KAS = 22.5mm corner cleat (KAS668 and 669) KAS = 23.1mm corner cleat (O/frames and KAS667) 4 KAS227 Offset = Corner cleat with off set button (KAS668 and 669) Crimping corner cleat 14 KAS = 15.20mm corner cleat for KAS666 KAS227 Centre = Corner cleat with centre button (O/frames and KAS667) KAS230 - CB Cruciform block for KAS665 KAS230-CGR = Small chevron with gasket recess shape FUJI 2000 BREVETTATO KAS230-C = Mechanical corner chevron 1701 DX 1701 SX KAS230-JL and JR = Mechanical mullion/transom connectors Sheet

26 Parts Identification All screws shown are austenitic stainless steel A2 For fixing of friction hinges/restrictors into polyamide strips KAS KAS ** KAS ** These screws have been tested on Kestrel twin wall polyamide strip Threads engaged in two walls only - Pull out results averaged 118 kg per screw Pull out tests carried out using a Comten pull out meter model 301Nkg serial No All screws shown are GS coated steel silver finish and chrome (VI) free For fixing of Espag keeps/locking wedges etc. into polyamide strips KAS KAS KAS KAS KAS488-1 Fixing lug Material: PA 6 (Grey) Sheet

27 Parts Identification KAS487 drain hole cover (Black, Brown or white) 10 KAS489 Locking wedges (Black, Brown or white) 15 KAS Setting Block Setting blocks are available in 1mm, 2mm, 3mm, 4mm, 5mm, 6mm 30 KAS Setting Block Trickle Vents 25 External hood can be positioned in two ways KAS Gives 20mm2 Equivalent Area (EA) Open Closed 375mm Overall Vent mm x 10mm Slot KAS Gives 00mm2 Equivalent Area (EA) 745mm Overall Vent mm x 10mm Slot 345mm x 10mm Slot 10mm bridge Equivalent Area (EA) = TTF Slimline data as per BS : Sheet

28 KAS228 HAPS Butt hinge Hardware Identification Frame pack HAPS Butt hinge KAS228 (Includes frame pack) Mill finish (for powder coating) Natural anodizing White Powder coat (RAL9003) KAS232 Folding Opener Open Lock NB. Step = 8.00mm on polyamide window profiles Step Vents hung on Butt hinges - Vent height should be not less than 2mm Vents hung on Friction hinges - Vent height should be not less than 400mm Vent width up to 400mm = 1 opener required Vent width from 400mm to 900mm = 2 openers required & tandem bar Vent width from 900mm to 1800mm = 3 openers required & tandem bar Available with 1mm, 225mm and 300mm throw Sheet

29 Hardware Identification KAS240 Virage espagnolette handle KAS240 In Line Espagnolette Handle (15mm spindle) Non handed KAS241 Virage cockspur handle KAS241 Cockspur Handle (9mm backset) LEFT hand shown KAS241-P Cockspur Handle Packer (2mm) KAS241-SC Cockspur Handle Screw Cover KAS241-W Cockspur Handle Wedge (3mm) Sheet

30 Hardware Identification KAS243 N Night vent keep (machined for profile) KAS243 In line espag KAS243N KAS243 sizes KAS KAS KAS KAS KAS KAS KAS245 sizes KAS KAS KAS KAS KAS KAS KAS KAS KAS245 Bi part espag 20 Backset Pin Height Sheet

31 Hardware Identification KAS246-T & KAS246-S KAS246-T08 Top and Side Hung ventilators are hung on 13mm stack height concealed variable geometry friction hinges non-restricted. Hinge Dimn 'L' When hinge fully open KAS669 KAS668 Vent Size Vent Size Opening Angle Side hung vent should NOT exceed 1300mm in height Top Hung Ventilators Top hung vent should NOT exceed 1200mm in width Part Reference Hinge Length Maximum Vent Weight Maximum Vent Height Minimum Vent Height Hinge Dim 'L' Opening Angle KAS246-T08 8"/209mm 12Kg 3mm 2mm 119mm 65 KAS246-T10 10"/259mm 16Kg 400mm 310mm 131mm 80 KAS246-T12 12"/310mm 20Kg 5mm 365mm 163mm 80 KAS246-T16 16"/412mm 21Kg 780mm 0mm 237mm 80 KAS246-T20 20"/513mm 26Kg 1100mm 700mm 200mm KAS246-T24 24"/615mm 40Kg 1300mm 8mm 154mm 37.5 Side Hung Ventilators Part Reference Hinge Length Maximum Vent Weight Maximum Vent Width Minimum Vent Width Hinge Dim 'L' Opening Angle KAS246-S12 12"/310mm 22Kg 0mm 3mm 166mm KAS246-S16 16"/412mm 24Kg 700mm 470mm 174mm Sheet

32 Hardare Identification - Friction hinge ID KAS246 KAS246-S12 KAS246-S16 KAS246-T8 KAS246-T10 KAS246-T12 KAS246-T16 KAS246-T20 KAS246-T Side Hung NB Side hung hinges have longer vent arms and lift blocks Top Hung Use correct hinge for each application Data sheets for each hinge can be provided if required Scale Sheet

33 KAS247-T12 Hardware Identification KAS247-T & KAS247-S Top and Side Hung ventilators are hung on 13mm stack height concealed variable geometry friction hinges with integral restrictor mechanism. KAS669 KAS668 Vent Size Vent Size Restricted Angle Opening Angle Side hung vent should NOT exceed 1300mm in height Top Hung Ventilators Top hung vent should NOT exceed 1200mm in width Part Reference Hinge Length Maximum Vent Weight Maximum Vent Height Minimum Vent Height Maximum Opening Angle Restricted Opening Angle KAS247-T12 12"/310mm 20Kg 5mm 365mm KAS247-T16 16"/412mm 21Kg 780mm 0mm KAS247-T20 20"/513mm 26Kg 1100mm 700mm 8 KAS247-T24 24"/615mm 40Kg 1300mm 8mm Side Hung Ventilators Part Reference Hinge Length Maximum Vent Weight Maximum Vent Width Minimum Vent Width Maximum Opening Angle Restricted Opening Angle KAS247-S12L 12"/310mm 22Kg 0mm 3mm KAS247-S12R 12"/310mm 22Kg 0mm 3mm KAS247-S16L 16"/412mm 24Kg 700mm 470mm KAS247-S16R 16"/412mm 24Kg 700mm 470mm Sheet

34 Hardware Identification Friction hinge ID (Restricted) KAS247 KAS247-S12 KAS247-S16 KAS247-T12 KAS247-T16 KAS247-T20 KAS247-T Side Hung NB Side hung hinges have longer vent arms Use correct hinge for each application Data sheets for each hinge can be provided if required 8" and 10" hinges NOT available in restricted type Top Hung NB Only use one restricted hinge per pair Typically the bottom hinge of a side hung window, left or right hand of top hung window as specified Scale Sheet

35 Hardware Identification - Restrictor arm KAS KAS KAS KAS Restrictor NB - This restrictor is NON releasable Scale Sheet

36 A Typical details - /668 - Vertical sections 20 B KAS668 8 A KAS KAS KAS KAS KAS668 KAS243N 34 B KAS665 KAS See Detail B on sheet _ Sheet

37 Typical details - /668 - Vertical sections See Detail B on sheet _1 B B KAS665 C KAS635 KAS KAS KAS243N C KAS KAS635 KAS240 KAS Sheet

38 Typical details - /668 - Horizontal sections D KAS635 KAS D KAS288 Vent Hinge Packer KAS289 Frame Hinge Packer Hardware cavity nominal 13.mm +/ Sheet

39 Typical details - KAS662/668 - Vertical sections Detail as below A A KAS668 B Outside KAS KAS KAS662 KAS B KAS628 KAS662/KAS628 makes up a 28.00mm glazing edge Sheet

40 Typical details - KAS662/668 - Horizontal section C KAS628 KAS662/KAS628 makes up a 28.00mm glazing edge KAS662 KAS KAS628 KAS668 Outside C Sheet

41 A Typical details - /666/668 - Vertical sections See details on sheet _2 also KAS KAS668 8 KAS635 A Use of Casement Adapter KAS666 KAS666 Use only where both fixed lights and open out vents occur in a composite window design Allows both vent (inside bead vent KAS668) and fixed lights to beaded internally Vent frame KAS668 can be used directly with outside bead frame types for individual windows requiring internal beads Sheet

42 Typical details - /666/668 - Vertical sections 28 B KAS KAS KAS240 C See Detail A on sheet _1 also KAS668 KAS243N B KAS KAS KAS487 KAS635 KAS635 C KAS487 KAS Sheet

43 Typical details - /666/668 - Horizontal sections D KAS288 Vent Hinge Packer KAS289 Frame Hinge Packer E Hardware cavity nominal 13.mm +/ KAS KAS635 KAS668 D KAS E Sheet

44 A Typical details - /668 - Vertical sections See details on sheet _2 also 97 KAS668 8 A KAS Internally beaded vent KAS668 over externally beaded fixed light KAS KAS KAS KAS668 KAS243N 34 B KAS665 KAS See Detail B on sheet _ Sheet

45 Typical details - /668 - Vertical sections KAS635 B KAS KAS240 C KAS668 See details on sheet _1 also KAS243N 34 B KAS KAS KAS Internally beaded vent KAS668 over externally beaded fixed light 28 C KAS636 KAS KAS623 KAS KAS Sheet

46 Typical details - /668 - Horizontal sections D KAS288 Vent Hinge Packer KAS289 Frame Hinge Packer E Hardware cavity nominal 13.mm +/ KAS KAS668 D Internally beaded vent KAS668 over externally beaded fixed light 28 E KAS Sheet

47 A Typical details - /669 - Vertical sections 27.8 KAS287 B KAS669 8 A KAS636 KAS636 KAS240 KAS KAS669 KAS243N KAS287 KAS B KAS See Detail B on sheet _ Sheet

48 Typical details - /669 - Vertical sections 28 B KAS636 KAS240 KAS KAS669 See Detail A on sheet _ KAS243N 34 B KAS287 KAS KAS287 KAS KAS KAS Sheet

49 Typical details - /669 - Vertical sections C See Detail B on sheet _2 KAS636 KAS240 KAS KAS KAS243N C KAS287 KAS Sheet

50 Typical details - /669 - Horizontal sections D KAS288 Vent Hinge Packer KAS289 Frame Hinge Packer Hardware cavity nominal 13.mm +/ KAS287 D KAS636 KAS KAS Screw code - Use to fix window friction hinges into 2 walls of polyamide strips Do not use standard self tapping screw with polyamide material Sheet

51 Typical details - KAS662/669 - Vertical sections KAS669 Detail as below A A B Outside KAS KAS669 KAS287 KAS KAS B KAS628 KAS662/KAS628 makes up a 28.00mm glazing edge Sheet

52 Typical details - KAS662/669 - Horizontal section C KAS628 KAS662/KAS628 makes up a 28.00mm glazing edge KAS KAS628 KAS287 KAS636 KAS669 Outside C Sheet

53 A Typical details - /669 - Vertical sections B KAS See details on sheet _2 also 88 KAS KAS636 A KAS636 KAS240 KAS KAS KAS243N KAS287 KAS KAS KAS636 B Sheet

54 Typical details - /669 - Vertical sections KAS636 KAS240 KAS KAS669 C See details on sheet _1 also KAS243N KAS287 KAS KAS B KAS C KAS KAS KAS623 KAS KAS Sheet

55 Typical details - /669 - Horizontal sections D E D KAS636 KAS287 KAS E KAS Sheet

56 Typical details - /667 - Vertical sections Please Note: A Hinge Hinge Tilt before Turn (TBT) window type will default to internally beaded vent (and fixed lights in a composite frame). If externally beaded fixed lights are required, these will need to constructed separately and coupled together. 24 B A KAS283 KAS290 KAS KAS635 KAS635 Vent opens in KAS B KAS283 KAS667 KAS KAS Sheet

57 Typical details - /667 - Horizontal sections Hinge Hinge Typical TBT Handle Tilt before Turn (TBT) window type should always be fitted with a safety locking handle C Vent opens in KAS635 KAS290 KAS C KAS Sheet

58 Typical details - /667 - Horizontal sections Hinge Hinge D Vent opens in Typical TBT Hinge (Visible type) Allow clearance to reveal detail KAS635 KAS290 KAS D KAS Sheet

59 Typical details - KAS664/667 - Vertical sections Detail as below A A B Outside KAS KAS KAS KAS KAS KAS487 KAS B KAS KAS KAS664/KAS628 makes up a 28.00mm glazing edge Sheet

60 Typical details - KAS664/667 - Horizontal section C KAS628 KAS664/KAS628 makes up a 28.00mm glazing edge KAS635 KAS KAS283 KAS KAS664 KAS667 KAS628 Outside C Sheet

61 A Typical details - /665/667 - Vertical sections 24 B KAS283 KAS290 KAS See Detail C on sheet _2 also A KAS635 KAS635 KAS KAS KAS290 B KAS KAS487 KAS KAS Sheet

62 Typical details - /665/667 - Vertical sections KAS635 KAS C KAS See Detail B on sheet _1 also KAS KAS487 KAS B KAS635 KAS635 C KAS487 KAS KAS623 KAS KAS Sheet

63 Typical details - /667 - Horizontal sections D Vent opens in E KAS635 KAS290 KAS D KAS KAS E Sheet

64 Typical details - /667/652 - Horizontal sections A KAS667 TBT Hinge and handle - (Visible type) Allow clearance for hinge to fit onto outer frame, and not clash with adjacent vent, extra space is needed. Use KAS652 as a flush coupler Detail will not be applicable if using concealed (invisible) hinge TBT gear variation. Hinge Hinge KAS652 KAS A Sheet

65 Typical details - /667/652 - Horizontal sections B KAS TBT Hinge and handle - (Visible type) Allow clearance for hinge to fit onto outer frame, and not clash with adjacent vent, extra space is needed. Use KAS652 as a flush coupler Detail will not be applicable if using concealed (invisible) hinge TBT gear variation. Handle Hinge KAS652 KAS B Sheet

66 Typical details - /667/665 - Horizontal sections C TBT Handle - Handle Using KAS665 integral mullion is possible, but gives minimal clearance between pairs of TBT locking handles - See sheet 4 for an alternative detail using KAS652 KAS KAS665 C KAS667 Handle Handle Sheet

67 Typical details - /667/652 - Horizontal sections D TBT Handle - Handle Greater clearance to handles using KAS652/ option KAS Handle Handle KAS652 KAS D Sheet

68 Typical details - KAS621/624 - Cill section A NB 2 part cills allow for different nose projections to suit different window reveal details. Nose can be added as final fit - to avoid damage during general building works See sheets 1 & 2 for 2 part cill options A KAS635 Use 1/8" (3.175mm) thick aluminium joint plates to join cills, or chevron plates to join cill corners KAS KAS487 KAS382a KAS624 KAS cill end plate Seal KAS621 KAS621 can be fixed with KAS488-1 twist in lug Compressible seal strip Reveal to construction details Sheet

69 Typical details - KAS216 - Cill section NB Resin fill cills are not suitable for dual colour options A See sheet 3 for resin fill cill options A KAS635 KAS KAS487 KAS216 Seal KAS229 cill end plate Reveal to construction details Compressible seal strip Sheet

70 Typical details - 90 external corner arrangement B B A KAS636 Top hung vent and fixed light Typical Elevation No. 8 x 45mm s/steel csk head self tapping screw KAS287 KAS654 KAS636 KAS Outside A Sheet

71 Typical details - 90 external corner arrangement D D C KAS635 TBT vent and fixed light Typical Elevation NB Use KAS663 long leg outer frames to corner if vents meet at the corner detail to avoid hinges clashing. Avoid putting two handles into a corner!! These WILL clash KAS635 KAS290 KAS283 KAS No. 8 x 45mm s/steel csk head self tapping screw KAS667 KAS Outside C Sheet

72 Typical details - Flush coupling mullion KAS652 A NB Use KAS652 coupling section to create simple composite frames with all glazing beads set internally. For certain designs of window this may be more effective than using KAS666 adapter. KAS652 can also be used to increase the spanning potential of an outerframe/coupler assembly compared to an integral mullion KAS665 Internally beaded vent Internally beaded fixed light KAS652 8 KAS668 seal A Outside Sheet

73 Typical details - Flush coupling transom KAS652 NB Use KAS652 coupling section to create simple composite frames, and to alter bead arrangement as required. For example detail shows an externally beaded/glazed non vision panel under an internally beaded TBT vent A KAS635 A seal KAS KAS667 KAS290 KAS283 KAS652 Internal wall construction with cill board KAS636 Outside solid insulated panel or spandrel unit, externally glazed Sheet

74 A See details on sheet _2, 3, 4, 5, 6 also KAS652 Head extension KAS231 Trickle vent options No. 8 x 32mm s/steel pan head self tapping screw A KAS663 Typical SlimLine EA trickle vent with 10mm slot Outside 28 KAS Gives 20mm2 Equivalent Area (EA) 375mm Overall Vent 345mm x 10mm Slot 18 Open Closed KAS Gives 00mm2 Equivalent Area (EA) 745mm Overall Vent mm x 10mm Slot 345mm x 10mm Slot 10mm bridge Equivalent Area (EA) = TTF Slimline data as per BS : Sheet

75 B See details on sheet _2, 3, 4, 5, 6 also KAS231 Trickle vent options 25 B Outside KAS663 Typical SlimLine EA trickle vent with 10mm slot 28 KAS Gives 20mm2 Equivalent Area (EA) 375mm Overall Vent 345mm x 10mm Slot 18 Open Closed KAS Gives 00mm2 Equivalent Area (EA) 745mm Overall Vent mm x 10mm Slot 345mm x 10mm Slot 10mm bridge Equivalent Area (EA) = TTF Slimline data as per BS : Sheet

76 KAS231 Trickle vent options C See details on sheet _2, 3, 4, 5, 6 also KAS663 C Outside 38 KAS Trim back legs here Typical SlimLine EA trickle vent with 10mm slot KAS668 KAS Gives 20mm2 Equivalent Area (EA) Open Closed 375mm Overall Vent mm x 10mm Slot KAS Gives 00mm2 Equivalent Area (EA) 745mm Overall Vent mm x 10mm Slot 345mm x 10mm Slot 10mm bridge Equivalent Area (EA) = TTF Slimline data as per BS : Sheet

77 D See details on sheet _2, 3, 4, 5, 6 also KAS231 Trickle vent options D Outside 40 KAS Trim back legs here KAS Typical SlimLine EA trickle vent with 10mm slot KAS668 KAS Gives 20mm2 Equivalent Area (EA) Open Closed 375mm Overall Vent mm x 10mm Slot KAS Gives 00mm2 Equivalent Area (EA) 745mm Overall Vent mm x 10mm Slot 345mm x 10mm Slot 10mm bridge Equivalent Area (EA) = TTF Slimline data as per BS : Sheet

78 E See details on sheet _2, 3, 4, 5, 6 also KAS231 Trickle vent options KAS663 E Outside 58 KAS Trim back legs here KAS Typical SlimLine EA trickle vent with 10mm slot KAS668 KAS Gives 20mm2 Equivalent Area (EA) Open Closed 375mm Overall Vent mm x 10mm Slot KAS Gives 00mm2 Equivalent Area (EA) 745mm Overall Vent mm x 10mm Slot 345mm x 10mm Slot 10mm bridge Equivalent Area (EA) = TTF Slimline data as per BS : Sheet

79 KAS231 Trickle vent options F See details on sheet _2, 3, 4, 5, 6 also KAS652 Head extension 3 No. 8 x 32mm s/steel pan head self tapping screw 18 F Outside 20 Typical SlimLine EA trickle vent with 10mm slot 68 KAS669 KAS663 KAS Gives 20mm2 Equivalent Area (EA) 28 Open Closed 375mm Overall Vent mm x 10mm Slot KAS Gives 00mm2 Equivalent Area (EA) 745mm Overall Vent mm x 10mm Slot 345mm x 10mm Slot 10mm bridge Equivalent Area (EA) = TTF Slimline data as per BS : Sheet

80 Application of KAS219 drip bar KAS219 Weather Bar 20 Typical drip bar application with exposed fixing; Fixing is no6 pozi pan head AB self tapping screw (stainless steel) Typical drip bar application with concealed fixing; Fixing is no8 pozi csk head AB self tapping screw (stainless steel) NB Drip bar must slide over screw head from the side!! 17.5 KAS669 KAS668 Use KAS219 at frame heads if the head reveal is shallow or flush to the window frame. The drip bar should run full width of the window frame Window casement vents hung on friction hinges Check trickle vent detail does not clash Sheet

81 Application of KAS219 drip bar KAS219 Weather Bar 20 Typical drip bar application with exposed fixing; Fixing is no6 pozi pan head AB self tapping screw (stainless steel) Typical drip bar application with concealed fixing; Fixing is no8 pozi csk head AB self tapping screw (stainless steel) NB Drip bar must slide over screw head from the side!! 17.5 KAS662 Use KAS219 at window frame heads in curtain wall elevation. The drip bar should run to the same width as the curtain wall corresponding horizontal pressure plate Window casement vents hung on friction hinges Do not use if vents are hung on KAS228 Haps butt hinges KAS Sheet

82 Application of KAS219 drip bar KAS219 Weather Bar 20 Typical drip bar application with exposed fixing; Fixing is no6 pozi pan head AB self tapping screw (stainless steel) Typical drip bar application with concealed fixing; Fixing is no8 pozi csk head AB self tapping screw (stainless steel) NB Drip bar must slide over screw head from the side!! Set 5mm down to avoid drilling extrusion leg here KAS663 KAS663 KAS669 KAS668 Use KAS219 at frame heads if the head reveal is shallow or flush to the window frame. The drip bar should run full width of the window frame Window casement vents hung on KAS228 HAPS butt hinges USE KAS663 long leg outer frame at head Check trickle vent detail does not clash Sheet

83 Application of KAS228 Haps butt hinge KAS228 - /KAS669 Hinge packer 6. Elevation on 20 5 A KAS Cut line in KAS287 gasket either side of hinge NB Remove nib as indicated for 53.00mm to clear hinge (cranked vent leaf) Fix hinge base on packer (supplied) with No8 x 13 csk pozi head S/Steel self tapping AB screws Outside KAS A B Use KAS fixing screw in holes A - pilot hole not required 53 Use No8 x 13mm pozi csk head s/steel self tapping AB screw in holes B - drill 3.00mmØ pilot holes A B Plan view A on KAS Sheet

84 Application of KAS228 Haps butt hinge KAS228 - /KAS668 Hinge packer 3 Elevation on 20 5 A 8 KAS Cut back gasket for width of hinge (Vent part) NB Add 4mm packer to set correct cavity between vent and outer frame (Part KAS ) Fix hinge base on packer (supplied) with No8 x 13 csk pozi head S/Steel self tapping AB screws Outside KAS A C B Use KAS fixing screw in holes B - pilot hole not required 20 Ignore Holes A and drill new holes C (4mmØ) A C B Use No8 x 22mm pozi pan head s/steel self tapping AB screw in holes C - drill 3.00mmØ pilot hole through polyamide and extrusion leg Plan view A on KAS Sheet

85 A Application of KAS228 Haps butt hinge KAS666 KAS228 - KAS665/KAS666/KAS NB Add 4mm packer to set correct cavity between vent and outer frame (Part KAS ) Fix hinge base on packer (supplied) with No8 x 13 csk pozi head S/Steel self tapping AB screws KAS665 KAS Outside Cut back gasket for width of hinge (Vent part) Face width of KAS665 Mullion 68mm A B Outside C A C B Side View A on KAS668 KAS Use KAS fixing screw in holes B - pilot hole not required Ignore Holes A and drill new holes C (4mm ) Use No8 x 22mm pozi pan head s/steel self tapping AB screw in holes C - drill 3.00mm pilot hole through polyamide and extrusion leg Sheet

86 Vents hung on Butt hinges - Vent height should be not less than 2mm Vents hung on Friction hinges - Vent height should be not less than 400mm Step size = 7.00mm (Nominal) Vent width up to 400mm = 1 opener required Vent width from 400mm to 900mm = 2 openers required & tandem bar Vent width from 900mm to 1800mm = 3 openers required & tandem bar Typical arrangements - KAS232 Folding Opener detail /KAS668 Available with 1mm, 225mm and 300mm throw. 8 Open M5 x 16 Csk Head Screw with M5 rivnut Lock 7.5 KAS668 Recommended Fastenings:- M5 x 12 Pan Head Screw with M5 Nyloc Nuts NB. Step = 8.00mm on polyamide window profiles Csk screw heads to vent bracket Pan screw heads to frame bracket Sheet

87 Vents hung on Butt hinges - Vent height should be not less than 2mm Vents hung on Friction hinges - Vent height should be not less than 400mm Step size = 7.00mm (Nominal) Vent width up to 400mm = 1 opener required Vent width from 400mm to 900mm = 2 openers required & tandem bar Vent width from 900mm to 1800mm = 3 openers required & tandem bar Typical arrangements - KAS232 Folding Opener detail /KAS669 Available with 1mm, 225mm and 300mm throw. 8 Open M5 x 16 Csk Head Screw with M5 rivnut Lock 7.5 KAS669 Recommended Fastenings:- M5 x 12 Pan Head Screw with M5 Nyloc Nuts 18 KAS NB. Step = 8.00mm on polyamide window profiles Csk screw heads to vent bracket Pan screw heads to frame bracket Sheet

88 KAS488-1 Fixing Lug KAS623 Use in either direction 5.7 KAS488-1 Fixing Lug (1mm) Material: PA 6 (Grey) Twist in fit KAS Sheet

89 KAS230-LUG - Fixing Lug KAS230-LUG Fixing Lug (200mm) Material: Stainless steel Twist in fit ø Sheet

90 Typical arrangements - KAS Restrictor /KAS668 KAS KAS Restrictor NB - This restrictor is NON releasable / Sheet

91 Typical arrangements - KAS Restrictor /KAS669 KAS KAS669 KAS KAS Restrictor NB - This restrictor is NON releasable / Sheet

92 KAS489 Locking Wedges KAS289 /KAS668 No. 6 x 13mm s/steel csk head self tapping screw KAS489 Locking wedges Use on tall (side hung) vents on hinge jamb to maintain compression on rebate seals - position to give equal spacing Use on wide (top hung) vents on hinge head to maintain compression on rebate seals - position to give equal spacing Do not exceed performance specification of friction hinges Do not over tighten screws KAS668 No. 6 x 19mm s/steel csk head self tapping screw /KAS669 No. 6 x 13mm s/steel csk head self tapping screw 34 KAS287 KAS289 KAS KAS KAS489 Locking Wedge (10mm) Available in White, Black or Brown Sheet

93 Hinge Protectors - BS 79 Specification casement KAS635 KAS KAS668 KAS252 13mm Delta Hinge Protector (Stainless Steel) KAS288 Vent Hinge Packer KAS289 Frame Hinge Packer Sheet

94 Glazing/bead options KAS631 KAS632 KAS KAS KAS633 KAS634 KAS KAS Cut back on vee as shown if used in bead NB Glazing beads can be used internally or externally. We recommend sloping beads externally as these may be less of a water/dirt trap Bevel beads are all 30 cut angle Sheet

95 Glazing/bead options KAS635 KAS636 KAS KAS Cut back on vee as shown if used in bead NB Glazing beads can be used internally or externally. We recommend sloping beads externally as these may be less of a water/dirt trap Bevel beads are all 30 cut angle See Sheet _1 for further details of beads Sheet

96 Pressure fit bead sections - mm window KAS671 Short equal leg 70mm outer frame KAS672 Mullion/Transom KAS637 Pressure fit bead 68.6 KAS673 Casement vent - external bead Important Note! The four pressure fit bead profiles shown above are a stand-alone suite of profiles. The profiles DO NOT match other polyamide window profles, the bead and bead retaining detail are different All key tooling, window hardware and general accessories can be used from the mm polyamide casement window product. Glazing methodology and technique is different. Bead is typically EXTERNAL and a 45 bevel cut Sheet

97 Pressure fit bead sections - mm window 28 Side hung vent over a fixed light 13mm stack height friction hinge Fixed light with 70mm outer frame KAS637 KAS673 KAS672 KAS637 KAS Sheet

98 Pressure fit bead sections - mm window KAS219 KAS671 optional drip bar 13mm stack height friction hinge 88 KAS673 Side hung vent over a fixed light KAS KAS mm stack height friction hinge KAS672 cruciform block if needed Sheet

99 88 Pressure fit bead sections - mm window KAS671 KAS673 optional KAS489 locking wedges KAS637 Virage in line espagnolette handle and bi-part locking system KAS637 KAS672 KAS637 KAS Sheet

100 88 Pressure fit bead sections - mm window KAS671 KAS673 KAS Virage cockspur handle and wedge set KAS637 KAS672 KAS637 KAS Sheet

101 Pressure fit bead sections - mm window 7mm wedge 45 KAS637 Pressure Fit Bead = 28mm IGU thickness only 8 KAS470 retained gasket Sheet