CNC Lathe System Training System (Light Duty)

Transcription

1 CNC Lathe System Training System (Light Duty) LabVolt Series Datasheet Festo Didactic en 220 V - 50 Hz 11/2017

2 Table of Contents General Description 2 Features & Benefits 3 List of Equipment 3 List of Manuals 3 Table of Contents of the Manual(s) 4 Additional Equipment Required to Perform the Exercises 4 Optional Equipment 4 System 4 Equipment Description 5 Optional Equipment Description 7 General Description The CNC Lathe System Training System provides training in computer-aided design (CAD) and computer-aided manufacturing (CAM) using a microprocessor-driven, light-duty CNC lathe. The system allows students to practice computer numerical controlled (CNC) code programming and editing, learn to operate lathe components, controls, and tools, set a programmed reference zero, follow the steps necessary to turn a specified part, and apply the machine code language to current lathe technology. The CNC lathe consists of a horizontal lathe, a head-stock, and a tailstock. It can machine pieces of soft materials such as plastics and waxes, as well as harder materials such as aluminum and brass. Pieces can be turned into a variety of cylindrical bumps, grooves, and hollows. Stock is mounted onto the lathe using a threejaw chuck that centers the stock and holds it in place. A computer is used to create part programs with G and M machine codes or their conversation code equivalents. The created programs are uploaded to the lathe's on-board microprocessor, which stores and executes them. Since the CNC lathe connects directly to the serial or Ethernet port of a computer, or directly to a network, no additional interface card is required. The computer is free to be used for any additional applications, since it is not dedicated to the control of the lathe. The CNC lathe is designed for use with the included CNC Lathe Software, Model This Windows -based software permits creation of G and M code part programs for download to the CNC lathe. It features CAD/CAM design and tool path emulation, which allow students to create part drawings, set up the tool paths and cut steps, and create a part program to simulate tool motion onscreen in order to verify NC code and the finished part prior to the actual cutting. Canned cycles can be programmed. The software can import NC part programs created with other CAM programs that support the G and M codes. The CNC lathe features a control panel that permits the lathe to be operated manually. This panel includes a multiple-line LCD display, an easy-to-use membrane keypad, an error indicator/pause button, and a keyreleased emergency stop push-button. The lathe parameters, including the spindle speed, the feed rate, the reference point, and the X and Z axes coordinates of the cutting tool are adjusted by accessing different menus. During the turning, the control panel displays the X and Z axes coordinates of the cutting tool, the feed rate, and the spindle speed. The CNC lathe is designed for maximum safety. A safety door provides protection during machining. Magnetic interlocks located on this door stop the spindle and the axes if the door is opened during machining. Limit switches prevent the bed from over-traveling and the cutting tool from crashing into the chuck. Pressing the emergency stop push-button on the control panel cuts off the power to the spindle motor and stops the axes. 2 Festo Didactic

3 The CNC lathe supports low-voltage communications with robotics units. For this purpose, the CNC Lathe features a 15-pin TTL/IO port providing four 5 V digital input and four 5 V digital output lines for TTL communication to au automation work cell. The CNC Lathe also features a 5-pin solenoid driver port providing connections for up to four auxiliary devices. The TTL/IO and solenoid driver ports are M code supported through the CNC Lathe Software, Model The CNC lathe comprises the accessories, software, and cables required for its operation. These include a carbide insert cutting tool, a set of six cutting tools (types AR4, AL4, BR4, BL4, C4, and E4), several pieces of machinable turning stocks, a serial cable, a cross-over Ethernet cable, and a copy of the CNC Lathe Software for a single user. The system also includes two user guides. The first user guide allows students to acquire experience with the equipment commonly found in automated manufacturing environments. The second user guide covers the operation of the CNC Lathe Software. Various assortments of machining tools and stock materials of different sizes are offered as options to enhance and expand system capabilities. Features & Benefits Key-released emergency stop push button Ability to restart programs from stopping point after safety interruption On-board embedded microprocessor Stand-alone manual mode operation Batch mode for independent operation or operation in CIM cells Software allowing the programming of up to 20 tools Includes a three-jaw self-centering chuck Lathe constructed with a machined high-grade alloy bed, headstock, and tailstock Each axis driven by its own dc stepper motor Programmable speeds of 0-36 cm/min (0-14 in/min) 60 W (0.08 hp) dc variable-speed spindle motor Programmable spindle motor with chuck speed of r/min Assortments of machining tools and stock materials of different sizes offered as options to enhance and expand training system capabilities Connects directly to the serial or Ethernet port of a computer/network, with no additional interface card required List of Equipment Qty Description Model 1 CNC Lathe (Light Duty) 5300-B5 1 Black and White Acetal Turning Stock Set CNC Lathe Software - 1 User List of Manuals Manual Description CNC Lathe Software (User Guide) E0 CNC Lathe (Light Duty) Model 5300 (User Guide) E0 Festo Didactic 3

4 Table of Contents of the Manual(s) CNC Lathe Software (User Guide) (36188-E0) 0 Installation of the CNC Lathe/Mill Software 1 Overview of the CNC Lathe Software 2 Menus 3 The Part Program Editors 4 Tutorial Exercises CNC Lathe (Light Duty) Model 5300 (User Guide) (39546-E0) 1 Overview and Installation 2 Tools and Accessories 3 Using the Lathe Interface 4 Turning Stock 5 Tutorial Exercise 6 Maintenance Additional Equipment Required to Perform the Exercises Qty Description Model 1 1 Personal Computer Training on CNC Lathe (Light Duty) Model 5300, 0.6 day TF Optional Equipment Qty Description Model 1 Black and White Acetal Turning Stock Set Black Acetal Turning Stock Set White Acetal Turning Stock Set Aluminum Turning Stock Set Brass Turning Stock Set Four-Jaw Chuck mm (0.375 in) Turning Tool Set Basic Turning Set Aluminum Turning Stock Set Carbide Tool Set Parting-Off Tool and Holder System Power Requirements Current Service Installation Physical Characteristics Intended Location Dimensions (H x W x D) Net Weight 1.5 A Standard single-phase ac outlet On a table able to support the weight of the equipment 750 x 864 x 597 mm (29.5 x 34 x 23.5 in) 68 kg (150 lb) 1 Refer to the Computer Requirements in the software section of this datasheet if the computer is to be provided by the end-user. 2 Optional product training. Price provided on demand. For details and options, contact services.didactic@festo.com. 4 Festo Didactic

5 Equipment Description CNC Lathe (Light Duty) 5300-B5 The CNC Lathe consists of a light-duty horizontal lathe, a head-stock, and a tailstock. It can machine pieces of soft materials such as plastics and waxes, as well as harder materials such as aluminum and brass. Pieces can be turned into a variety of cylindrical bumps, grooves, and hollows. Stock is mounted onto the lathe using a threejaw chuck that centers the stock and holds it in place. Manual Manual Description CNC Lathe (Light Duty) Model 5300 (User Guide) E0 Table of Contents of the Manual(s) CNC Lathe (Light Duty) Model 5300 (User Guide) (39546-E0) 1 Overview and Installation 2 Tools and Accessories 3 Using the Lathe Interface 4 Turning Stock 5 Tutorial Exercise 6 Maintenance Power Requirements Current Service Installation Lathe Swing Over Bed Center Height Distance Between Centers Swing Over Cross Slide X-Axis Travel Z-Axis Travel Resolution Headstock Spindle Bore 1.5 A Standard single-phase ac outlet 90 mm (3.5 in) mm (4 in) 200 mm (8 in) 48 mm (1.9 in) 47.8 mm (1.88in) mm (4.15in) ± mm (± in) 10 mm (0.405 in) Spindle Taper Morse No. 1 Tailstock Tailstock Taper Morse No. 0 Sleeve Stroke Main Spindle Drive Programmable Speed Range Motor 38.1 mm (1.5 in) r/min 60 W (0.08 hp), overload protected Festo Didactic 5

6 Feed Motors Type Resolution Rapid Traverse Speed Carbide Insert Tool with Tool Post Carbide Tool Set with Tool Post Types Null Modem Serial Cable Length Connectors TTL/IO Cable Length Connectors Ethernet Crossover Cable Length Connectors Tool Set Content Fuses Current Rating Voltage Rating Physical Characteristics Dimensions (H x W x D) Net Weight Stepper 400 steps/rev 356 mm/min (14 in/min) 35 right-hand insert AR4, AL4, BR4, BL4, C4, and E m (10 ft) DB9 female/female 3.05 m (10 ft) DB15 male/male 2.13 m (7 ft) RJ45 male/male Hex keys, cleaning brush, and digital caliper 1.0 A 250 V 750 x 864 x 597 mm (29.5 x 34 x 23.5 in) 68 kg (150 lb) Black and White Acetal Turning Stock Set The Black and White Acetal Turning Stock Set includes fifty black acetal turning stocks and fifty white acetal turning stocks. Each stock has the following dimensions: 19 mm (0.75 in) in diameter, 76.2 mm (3 in) in length. White Stocks 50 Black Stocks x 76.2 mm (0.75 x 3 in) CNC Lathe Software - 1 User The CNC Lathe Software is a Windows -based software that features a parametric-based graphical tool editor, a 3D tool path emulator, and an easy-to-use graphical interface. The software can import NC part programs created using other CAM software CAM that support the G and M codes. Additional licenses are available. 6 Festo Didactic

7 Manual Manual Description CNC Lathe Software (User Guide) E0 Table of Contents of the Manual(s) CNC Lathe Software (User Guide) (36188-E0) 0 Installation of the CNC Lathe/Mill Software 1 Overview of the CNC Lathe Software 2 Menus 3 The Part Program Editors 4 Tutorial Exercises Licenses Number of Users 1, 5, 10, 15, 20, 25, 30, or 35 Computer Requirements Optional Equipment Description A currently available personal computer with USB 2.0 ports, running under one of the following operating systems: Windows 7 or Windows 8. Black Acetal Turning Stock Set (Optional) The Black Acetal Turning Stock Set includes 100 black acetal turning stocks. Each stock has the following dimensions: 19 mm (0.75 in) in diameter, 76.2 mm (3 in) in length. Black Stocks x 76.2 mm (0.75 x 3 in) White Acetal Turning Stock Set (Optional) The White Acetal Turning Stock Set includes 100 white acetal turning stocks. Each stock has the following dimensions: 19 mm (0.75 in) in diameter, 76.2 mm (3 in) in length. White Stocks x 76.2 mm (0.75 x 3 in) Aluminum Turning Stock Set (Optional) The Aluminum Turning Stock Set includes 100 aluminum turning stocks. Each stock has the following dimensions: 19 mm (0.75 in) in diameter, 50.8 mm (2 in) in length. Festo Didactic 7

8 Aluminum Stocks x 50.8 mm (0.75 x 2 in) Brass Turning Stock Set (Optional) The Brass Turning Stock Set includes 25 brass turning stocks. Each stock has the following dimensions: 12.7 mm (0.5 in) in diameter, 76.2 mm (3 in) in length. Brass Stocks x 76.2 mm (0.5 x 3 in) Four-Jaw Chuck mm (0.375 in) (Optional) The Four-Jaw Chuck, Model 5316, is a four-jaw chuck with each jaw independent and reversible. The four jaws allow grabbing irregular pieces and provide excellent centering accuracy. The Four-Jaw Chuck has a diameter of 63.5 mm (2.5 in). Turning Tool Set (Optional) mm ( in) tool and one 9.53 mm (0.375 in) tool The Turning Tool Set includes the following: An indexable carbide tool set with the following types: TAR, TAL, TBR, TBL, and TE with 9.53 mm (0.375 in) shank 10 Carbide inserts, C-2 grade, 6.35 mm (0.25 in), inscribed circle A two-position tool post that can mount one 7.94 Indexable Carbide Tool Set Types TAR, TAL, TBR, TBL, and TE with 9.53 mm (0.375 in) shank Carbide Inserts 10 Type C-2 grade, 6.35 mm (0.25 in), inscribed circle Two-Position Tool Post Mounts one 7.94 mm ( in) tool and one 9.53 mm (0.375 in) tool Basic Turning Set (Optional) The Basic Turning Set includes the following: A high-speed steel cutting tool set: three-piece set including a right-hand tool, a left-hand tool, and a boring tool, all 6.35 mm (0.25 in) square type 8 Festo Didactic

9 A parting-off tool and holder made of high-speed steel (HSS) A cutting tool with tool post: 6.35 mm (0.25 in) shank, high-speed steel (HSS) High-Speed Steel Cutting Tool Set Parting-Off Tool and Holder Material Cutting Tool with Tool Post Three-piece set including a right-hand tool, a left-hand tool, and a boring tool, all 6.35 mm (0.25 in) square type High-speed steel (HSS) 6.35 mm (0.25 in) shank, high-speed steel (HSS) Aluminum Turning Stock Set (Optional) The Aluminum Turning Stock Set includes 100 aluminum turning stocks. Each stock has the following dimensions: 12.7 mm (0.5 in) in diameter, 63.5 mm (2.5 in) in length. Aluminum Stocks x 63.5 mm (0.5 x 2.5 in) Personal Computer (Optional) The Personal Computer consists of a desktop computer running under Windows 10. A monitor, keyboard, and mouse are included. Power Requirements Current Service Installation 1.05 A Standard single-phase ac outlet Carbide Tool Set (Optional) The Carbide Tool Set contains a selection of carbide tools of the following types: AR4, AL4, BR4, BL4, C4, and E4. Types AR4, AL4, BR4, BL4, C4, and E4 Festo Didactic 9

10 Parting-Off Tool and Holder (Optional) The Parting-Off Tool and Holder consists of a slender high-speed steel-cutting blade mounted in a specially designed holder. Its thin blade enables easy part feeding and minimizes material wasting. Parting-Off Tool and Holder Slender high-speed steel-cutting blade mounted in a specially designed holder, thin blade 10 Festo Didactic

11 Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification. Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered trademarks of their respective holders. Festo Didactic Inc All rights reserved. Festo Didactic SE Rechbergstrasse Denkendorf Germany P. +49(0)711/ F. +49(0)711/ Festo Didactic Inc. 607 Industrial Way West Eatontown, NJ United States P F Festo Didactic Ltée/Ltd 675 rue du Carbone Québec QC G2N 2K7 Canada P F Festo Didactic 11