EUROLINE CLASSIC SOLID SURFACE Installation Instructions

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1 EUROLINE ASSIC SOLID SURFACE Installation Instructions 12/01/15

2 EUROLINE ASSIC SOLID SURFACE Installation Instructions Before you begin, please note the following considerations: Safety First! Please use proper safety gear when performing any installation. Review all jobsite conditions for any compromises of safety and report all concerns to project superintendents. Verify that adequate blocking has been installed behind all walls for bracket attachments. Shop drawings provided will supply all compartment material type, hardware supplied, construction type, compartment widths, depths, ceiling heights, individual component sizes. You will need the shop drawings to determine centerline dimensions and drilling locations. Upon receipt of material and shake out, be certain that all items indicated on the hardware packing list and job list are included. B e sure to review Storage and Handling instructions enclosed for proper storage of this material. 12/01/15 1

3 EUROLINE ASSIC SOLID SURFACE Installation Instructions Storage and Handling STORE ALL MATERIAL FLAT, ON A LEVEL ELEVATED SURFACE ABOVE FLOOR OR DECK. NEVER STORE PANELS VERTICALLY ON THE ENDS OR SIDES. NEVER STORE MATERIAL ON EDGE OR LEANING AGAINST A WALL. STORE ALL LARGER SIZE PIECES ON BOTTOM WITH SMALLER SIZE PIECES ON TOP TO PREVENT ANY OVERHANGING OR SAGGING AROUND EDGES. DO NOT SLIDE FACE OF ONE PIECE ON THE FACE OF ANOTHER. AMPCO PRODUCTS LLC, RESERVES THE RIGHT TO DEFER REPLACEMENT FOR ONE YEAR FROM THE DATE OF SHIPMENT. WRONG WAY WRONG WAY CORRECT WAY 12/01/15 2

4 Recommended Tools Safety Glasses, Tape Measure, Chalk Line, Level, Drill, Allen Keys, Screw Drivers, Shims, 6-1/2" Support For Panel, Doors and Pilaster Installation, Hammer, T-27 drill bit (provided). Standard Hardware Slide Latch w/ Indicator (Outswing Doors) Slide Latch w/ Indicator (Inswing Doors) Hinge Bracket and Hinge Base Door Pull (w/ T-Nuts and Socket Set Screws) "U" Type Bracket (Panels & Pilasters) Coat Hook (Doors) Keeper (Inswing Doors) Flat Plate Keeper (Outswing Doors) Pedestal (Adjustable from 6-1/2" - 7-1/2") Fasteners Corner Bumper (Inswing & Outswing Doors) Aluminum Angle Top Link Brace - 120" (Headrail) Flat Head Socket Cap Screw (Ampco Part# A239) Panel Thru-Bolt, Pilaster, Hinge Base & Aluminum Angle Brace Round Base Barrel Nut Panel & Pilaster Thru-Bolt Round Base T- Nut (Ampco Part# 483-SS T NUTSG) Hinge Base, Pedestal & Aluminum Angle Brace M6 x 20 CSK Socket Set Screw (Ampco Part# ) Hinge Base 8-32 Pan Head Phil Machine Screw (Ampco Part# 612-A197) Coat Hook. Install with Acorn M5 x 0.8 Thread Insert (Ampco Part# ) "U" Panel Bracket to Pilaster Connections & Door Keeper Small Flat Head Phillips Machine Screw (Ampco Part# 612-A211) Install with Inserts at Panel to Pilaster Connections & Door Keeper 8 x 1-1/2" Anchor Screw (Install with Red Plastic Anchor) Panel to Wall & Pedestal base to Floor Connections 12 x 2" Anchor Screw 6 Lobe (Ampco Part# ) Install with Blue plastic anchors at Pilaster to Wall Connections 18-8 SS Cap Nut (Acorn) (Ampco Part# 612-A281) Coat Hooks Anchors Red Plastic Anchor Blue Plastic Anchor for #10-12 Wall Screws 12/01/15 3

5 Step 1 - Centerlines Using shop drawings provided, review layout to verify panel and pilaster positions. Using a chalk line, determine and mark panels and pilasters center lines on floor and walls. DIMENSION FROM FINISHED WALL TO CENTER OF BRACKETS. REFER TO SHOP DRAWINGS FOR COMPARTMENT WIDTH DIMENSIONS X X X X X X (From finished wall to center of panel) (Centerline to centerline dimension) (Centerline to centerline dimension) MARK LOCATION OF CENTER OF BRACKETS. (SEE AMPCO DRAWINGS) 11/20/15 4

6 Step 2 - Wall Brackets Using shop drawings provided, follow the height shown on elevation page of shop drawings, then using the wall brackets as a template, mark the hole locations for mounting. Make sure there is adequate backing (blocking) in walls to support the weight of the system. Drill holes and use plastic anchors with anchor screws to secure brackets to walls. BLUE PLASTIC ANCHORS (Ampco Part# ) PILASTER WALL BRACKETS (483-PSS Bracket Pack) PANEL WALL BRACKETS (485-PSS bracket pack) 8 x 1-1/2" WALL SCREWS (485-PSS bracket pack) RED PLASTIC ANCHORS (485-PSS bracket pack) EUROLINE BRACKETS (3) PER CONNECTION 12 x 2 WALL SCREWS (Ampco Part# ) BRACKET DISTANCE AFF. (SEE ELEVATION PAGE OF SHOP DRAWINGS) 30" 30" Centerline of Panel Centerline of Panel Centerline of Panel 12-1/2" 11/20/15 5

7 Step 3 - Pedestal Location Determine the location of the pedestals from back wall by following the overall compartment depth and pilaster locations indicated on shop drawings. Remove pedestal base from main pedestal piece and place it on floor. Mark locations but DO NOT SECURE TO FLOOR AT THIS POINT. Make sure pedestals will not land on a drain or any exisiting critical floor condition. OVERALL COMPARTMENT DEPTH DIMENSION (SEE SHOP DRAWINGS) PEDESTAL BASE PEDESTAL BASE PEDESTAL BASE REFER TO SHOP DRAWINGS AND/OR PAGE 9 OF THESE INSTALLATION INSTRUCTIONS FOR PEDESTAL LOCATIONS EUROLINE PEDESTAL CENTERLINE OF PEDESTAL LOCATION WILL BE EQUAL TO THE OVERALL COMPARTMENT DEPTH DIMENSION (SEE SHOP DRAWINGS) ADJUSTABLE BASE REMOVE BASE FROM PEDESTAL USING ALLEN KEY AND PLACE IT ON FLOOR 11/20/15 6

8 Step 4 - Panel Placement Place 6-1/2" support on the floor to position panels in desired location. Position panels in the wall brackets previously installed. DO NOT SECURE AT THIS POINT. Level and align panels at top and front edge with the center lines marked on floor. Place markings on panels for tee nuts and socket cap screws (thru-bolts). Drill panels to receive thru-bolts and affix panels to all three(3) wall brackets. Tighten all set screws and thru-bolts. LEVELING TOOL EUROLINE PANEL FLOOR SUPPORT FOR PANELS 6-1/2" EUROLINE PANEL BRACKET ("U" TYPE) (485-PSS bracket pack) Round Base Barrel- Nut Flat Head Socket Cap Screw Panel PANEL BRACKET INSTALLATION 11/20/15 7

9 Step 5 - Panel to Pilaster Bracket and Pedestal Installation Using the shop drawings provided, determine and mark the center line of "U" brackets on the inside face of pilaster where panels will be positioned. The height of the "U" bracket should match the height of the wall brackets shown on shop drawings provided. Use "U" brackets as a template to mark the location of the inserts and flat head screws. Drill pilot holes 3/8" deep using a 1/8" drill bit. Then use a 1/4" drill bit, 3/8" deep to finish holes for inserts. Press threaded inserts into drilled holes. You can use the flat head mounting screws to help you tap inserts into hole. Install U brackets on pilaster with flat head phillips machine screw provided. There should be Three(3) "U" brackets per Panel to Pilaster connections. Install pedestal to pilaster where indicated on shop drawings or by using the pedestal location guide on page 9 of these installation instructions. Use the T-nuts and set screws provided to attach the pedestals to each pilaster. PILASTERS PILASTERS M5 x 0.8 Thread Insert Two(2) per "U" bracket (Ampco Part# ) 30" Small Flat Head Phillips Machine Screw (Ampco Part# 612-A211) PANEL TO PILASTER "U" BRACKETS (485-PSS bracket pack) 6" SEE SHOP DRAWINGS 30" T- Nut Socket Set Screw PANEL TO PILASTER "U" BRACKET (485-PSS bracket pack) PILASTER SEE SHOP DRAWINGS OR PAGE 9 OF INSTALLATION INSTRUCTIONS Inside of Stall Outside of Stall PEDESTAL (WITHOUT BASE) 11/20/15 8

10 EUROLINE PEDESTAL LOCATION GUIDE On 5" pilasters at wall connections, the center line of pedestal will be located 2" from finished wall. On intermediate pilasters 6" - 14" size, pedestals should be located in the middle of pilaster but not less than 3" from the edge of the pilaster where door is hinged. Panel 2" From finished wall to center of Pedestal LC Wall Door 3-1/4" 2-3/4" 0-1/4" Gap Door Door 0-1/4" Gap 5" LC 3" From edge of pilaster to center of pedestal. 6" Pilaster Panel 6" 8" Door Door 7" LC From edge of pilaster to center of pedestal. 14" Pilaster Intermediate Pilasters larger than 14" and with door hinging on it, will have two pedestals. Each pedestal will be located not less than 3" from edge of pilaster. Intermediate Pilasters without a door hinging on it, but where projection from panel is larger than 14" will also have two pedestals. Each pedestal will be located not less than 3" from edge of pilaster. Panel Panel Door 5" 19" Pilaster 3" Min. LC From edge of pilaster to center of pedestal. Door 5" 19" Pilaster 3" Min. LC From edge of pilaster to center of pedestal. 3" Min. From edge of pilaster to center of pedestal. LC 24" Door LC 3" Min. From edge of pilaster to center of pedestal. 24" Door 11/20/15 9

11 Step 6 - Pilaster Installation Commercial restroom floors are generally sloped towards floor drain. If this condition exists, begin installation with the pilaster that will be positioned at the highest point on floor. The height of this pilaster should be used as reference for the remainder of the pilasters to be installed. Move pilaster into position and align panel in "U" brackets already installed on pilaster. DO NOT DRILL FOR "U" BRACKETS ONTO PANELS AT THIS POINT. Check alignment of pedestal base locations on floor (previously marked in step 3) with pedestal mounted on pilaster (step 5). If necessary, make adjustments at this point. Use the pedestal leveling base to adjust the height of pilaster from finished floor making sure the top and bottom edge are aligned with panels. Pilaster has to be leveled and plumbed as well. Set 1/4" panel to pilaster gap and proceed to mark and drill thru-holes on panels for "U" brackets; but DO NOT SECURE AT THIS POINT. Remove pilaster from position and set mounting base of pedestal to the floor with provided anchors screws and plastic anchors. Reposition pilaster into place and fasten "U" brackets to panel with thru-bolts provided. Secure pedestals to mounting base by tightening both pieces using the appropriate allen key provided. EUROLINE PILASTER EUROLINE PANEL Flat Head Socket Cap Screw Round Base Barrel Nut EUROLINE PANEL Panel PANEL TO PILASTER "U" BRACKET PEDESTAL "U" BRACKET USE ALLEN KEY TO TIGHTEN LEVELING BASE AND MOUNTING BASE TO PEDESTAL. LEVELING BASE PEDESTAL PEDESTAL BASE 6-1/2" REMOVE BASE FROM PEDESTAL AND MOUNT DIRECTLY ON FLOOR FLOOR SUPPORT FOR PANEL C L PANEL CENTERLINE 11/20/15 10

12 Step 7 - Pilaster to Wall Installation Use "U" brackets previously installed on wall as a template to mark locations where thru-bolt screws will be located. Drill pilot holes on pilaster using a 1/8" drill bit. Then use a 1/4" drill bit to finish hole. Fasten "U" brackets to pilaster with round base barrel nut and flat head socket cap screw. Make sure pilaster is aligned with all other pilasters at the front. EUROLINE PILASTER BRACKET ("U" TYPE) (483-PSS bracket pack) Round Base Barrel- Nut Flat Head Socket Cap Screw Pilaster PILASTER BRACKET INSTALLATION Pilaster Panel FINISHED WALL 11/20/15 11

13 Step 8 - Aluminum Angle Brace Installation Aluminum Angles are supplied in 120" length. Using shop drawings, determine lengths required and cut as needed. After all pilasters have been aligned and installed, proceed install aluminum angle brace (headrail). This will tie all pilasters and door infills together in place. Drill pilot holes for thru- bolt screws on pilasters using a 1/8" drill bit. Then, drill 5/16" hole for T-Nuts and 1/4" hole with countersink on aluminum headrail for the flat head socket cap screws. Use round base T-Nuts and flat head socket cap screws provided to attach aluminum angle brace (headrail) to pilasters (two per pilaster connection). DRILL 1/4" HOLE ON THE HEADRAIL SIDE AND COUNTERSINK. Flat Head Socket Cap Screw Ampco Part# A239 (two per pilaster) ALUMINUM ANGLE BRACE (Headrail) PILASTER T-NUT ALUMINUM ANGLE SOCKET CAP SCREW 1/4" w/ countersink Round Base T-Nut Ampco Part# 483-SS T NUTSG Drill 5/16" Hole for T-Nuts DIAMETER= 5/16" 11/20/15 12

14 Step 9 - Hinge Installation Pilasters have been pre-drilled to receive the hinge base. Each pilaster has been marked with corresponding room. Note that the distance from the edge of the pilaster to the centerline of the hinge base is about 2-11/16". This should help identify and confirm the correct location of the door. Remove the hinge base from the "U" shape hinge bracket piece by unscrewing the top cam screw holding the hinge base and hinge bracket as shown on these installation drawings. Using only the hinge base, remove the top and bottom small screws that came with it. Replace the top screw with a flat head socket cap screw (Ampco part# A239) and the bottom socket set screw with the longer one provided (Ampco - part# ). Set and tighten both with T-Nuts provided (Ampco part# 483-SS T NUTSG). For self-positioning of the door, make sure cams are aligned before installing door. Assemble hinge and install door by thru-bolting in hinge bracket. FLAT HEAD SOCKET CAP SCREW Ampco Part# A239 PILASTER ROUND BASE T-NUT Ampco Part# 483-SS T NUTSG 2-11/16" TOP AND BOTTOM HOLES ON PILASTER FOR HINGE BASE THRU-BOLTS ARE FACTORY PRE-DRILLED HINGE BASE SOCKET SET SCREW Ampco Part# PILASTER PANEL HINGE BRACKET HINGE BRACKET CAM SCREW BARREL NUT Remove Bottom Pointed Screw before mounting door on hinge bracket ADJUSTABLE CAM PILASTER SOCKET CAP SCREW DOOR PILASTER HINGE BASE DOOR EDGE 12/01/15 13

15 Slide Latch with Indicator Assembly INDICATOR DOOR LATCH WITH INDICATOR EUROLINE LATCH OUTSIDE CASING DOOR EUROLINE DOOR LATCH INDICATOR DOORS HAVE BEEN PRE-DRILLED FOR EASY INSTALLATION 11/20/15 14

16 Coat Hook, Bumpers and Keeper Installation Door Packs: 485-ISS & 485-OSS CORNER BUMPER (Installed on Top and Bottom Corner of Door) Door Packs: 485-ISS & 485-OSS Small Flat Head Phillips Machine Screw (Ampco Part# 612-A211) + M5 x 0.8 Thread Insert (Ampco Part# ) #8 x 1/2" Round Head Phillips Pointed Screw (drill pilot hole with 1/8" drill bit approx. 5/16" deep. Then use a screw driver to secure bumper on door) 18-8 SS Cap Nut (Acorn) (Ampco Part# 612-A281) FLAT PLATE OUTSWING KEEPER Door Packs: 485-OSS INSWING KEEPER Door Packs: 485-ISS Drill pilot holes 3/8" deep with 1/8" drill bit. Then use a 1/4" drill bit, 3/8" deep to finish holes for inserts. Press threaded inserts into holes and secure keeper on pilaster with flat head phil screws provided. COAT HOOK Door Packs: 485-ISS & 485-OSS PRE-DRILLED EUROLINE DOOR 8-32 Pan Head Phillips Machine Screw (Ampco Part# 612-A197) SLIDE LATCH FLAT PLATE OUTSWING KEEPER Outswing Latch and Keeper Door Packs: 485-OSS DOOR OUTSWING DOOR LATCH DOOR EDGE Inswing Latch and Keeper Door Packs: 485-ISS DOOR INSWING DOOR LATCH PILASTER PILASTER PILASTER EDGE INSWING DOOR KEEPER 11/20/15 15

17 Step 10 - Door Infill Installation Identify and confirm the correct location of each infill door piece by using shop drawings provided. Infill door pieces are 3" x door opening width. Drill pilot holes for thru- bolt screws using a 1/8" drill bit, then drill 5/16" hole for T-Nuts and 1/4" hole with countersink on aluminum headrail for the flat head socket cap screws. Install infill pieces between pilasters with two(2) flat head socket cap screws and round base T-Nuts to aluminum angle - brace (headrail). PANEL PILASTER EUROLINE DOOR INFILL PIECE EUROLINE INFILL PIECE EUROLINE DOOR Round Base T-Nut Ampco Part# 483-SS T NUTSG (Two per infill) Flat Head Socket Cap Screw Ampco Part# A239 (two per infill) ALUMINUM ANGLE BRACE (HEADRAIL) 11/20/15 16

18 EUROLINE ASSIC INSIDE COMPARTMENT VIEW ALUMINUM ANGLE BRACE (HEADRAIL) CORNER BUMPER COAT HOOK/BUMPER 72" HIGH PANEL 72" HIGH PILASTER 72" HIGH DOOR DOOR INFILL S.S. FINISHED ALUMINUM "U" TYPE PILASTER BRACKETS S.S. FINISHED ALUMINUM "U" TYPE PANEL BRACKETS S.S. FINISHED ALUMINUM PEDESTALS INSWING DOOR LATCH OUTSWING SLIDE LATCH 11/20/15 17

EUROLINE CLASSIC PHENOLIC / EVERGREEN. Installation Instructions. Installation Instructions.

EUROLINE CLASSIC PHENOLIC / EVERGREEN. Installation Instructions. Installation Instructions. EUROLINE ASSIC PHENOLIC / EVERGREEN EUROLINE ASSIC PHENOLIC / EVERGREEN Before you begin, please note the following considerations: Safety First! Please use proper safety gear when performing any installation.