FANUC serie 0i TF SINUMERIK 828D

Transcription

1 EMCO GmbH Salzburger Straße 80 A-5400 Hallein-Taxach AUSTRIA TECHNICAL SPECIFICATION EMCOTURN E 45 with FANUC serie 0i TF or SINUMERIK 828D CNC-TURNING CENTER FOR BAR WORK OR CHUCK WORK

2 EMCO EMCOTURN E Page 2 of 71 Overview of the modular concept: EMCOTURN E45 E45 Siemens for stationary tools incl. tailstock (S4ES01) E45 Fanuc for stationary tools incl. tailstock (S4EF11) E45 M Siemens incl. driven tools, C-axis and tailstock (S4ES02) E45 M Fanuc incl. driven tools, C-axis and tailstock (S4EF12) E45 MY Siemens incl. driven tools, C-axis, Y-axis and tailstock (S4ES03) E45 MY Fanuc incl. driven tools, C-axis, Y-axis and tailstock (S4EF13) E45 SM Siemens Incl. counter spindle, driven tools, C-axis (S4ES20) E45 SM Fanuc Incl. counter spindle, driven tools, C-axis (S4EF20) E45 SMY Siemens Incl. counter spindle, driven tools, C-axis, Y-axis (S4ES21) E45 SMY Fanuc Incl. counter spindle, driven tools, C-axis, Y-axis (S4EF21)

3 EMCO EMCOTURN E Page 3 of 71 Content: EMCOTURN E45 (SIEMENS) 4 EMCOTURN E45 M (SIEMENS) 5 EMCOTURN E45 MY (SIEMENS) 6 EMCOTURN E45 SM - SIEMENS 7 EMCOTURN E45 SMY-SIEMENS 8 EMCOTURN E45 (FANUC) 9 EMCOTURN E45 M (FANUC) 10 EMCOTURN E45 MY (FANUC) 11 EMCOTURN E45 SM - FANUC 12 EMCOTURN E45 SMY - FANUC 13 MAIN MACHINE OPTIONS 14 CONTROL LANGUAGES: 15 CONTROL OPTIONS - SINUMERIK 828D 17 CONTROL OPTIONS FANUC 0i-TF 20 MACHINE INSTALLATION KIT 21 ACCESSORIES FOR BAR MACHINING: 24 EMCO SHORT BAR LOADER: 26 FURTHER MACHINE ACCESSORIES 33 AUTOMATION (Only for machines w/ Siemens) 37 UNLOADING THROUGH THE COUNTER SPINDLE 39 CLAMPING DEVICE / MAIN SPINDLE (A2-5) 40 CLAMPING DEVICES / COUNTER SPINDLE A CLAMPING SYSTEMS AND ACCESSORIES FOR E45 BigBore 52 (A2-5) 44 TOOL HOLDER VDI30-AXIAL (DIN69880): 46 TOOL HOLDER VDI25-RADIAL (DIN69880): 50 PACKING FOR MACHINE: 60 TECHNICAL DATA 61

4 EMCO EMCOTURN E Page 4 of 71 S4ES01 EMCOTURN E45 (SIEMENS) 2-AXES CNC-LATHE WITH TAILSTOCK High efficient universal lathe with rigid and precise pre-loaded linear roller-type guide ways. State-of-the-art control unit SINUMERIK 828D including ShopTurn conversational programming system. Main spindle: Spindle nose A2-5 (DIN 55026) Max. bar capacity: ø45 mm Max. drive power: 13 kw Spindle speed range: rpm Tooling system: 12-station axial style tool turret VDI30, incl. bi-directional logic for up to 12 stationary tools. Tailstock: Hydraulic forced, free programmable, rigid construction without quill, max. force 6000 N for life-center MT 4. Includes: Through-hole clamping cylinder including draw tube Control Sinumerik 828D / OPERATE conversational programming USB-interface Ethernet interface TFT color display 3D graphical simulation etc. Machine lamp Coolant system incl. coolant pump (3,5bar) Hydraulic unit Interface for chip conveyor Documentation CE certificate ATTENTON: please consider a longer delivery time!

5 EMCO EMCOTURN E Page 5 of 71 S4ES02 EMCOTURN E45 M (SIEMENS) 2-AXES CNC-LATHE WITH TAILSTOCK, DRIVEN TOOLS AND C-AXIS High efficient universal lathe with rigid and precise pre-loaded linear roller-type guide ways. State-of-the-art control unit SINUMERIK 828D including ShopTurn conversational programming system. Main spindle: Spindle nose A2-5 (DIN 55026) Max. bar capacity: ø45 mm Max. drive power: 13 kw Spindle speed range: rpm Tooling system: 12-station axial style tool turret VDI30, incl. bi-directional logic for up to 6 driven tools o Max. power: 4 kw o Max. torque: 16 Nm o Speed range: rpm o C-axis on the main spindle Tailstock: Hydraulic forced, free programmable, rigid construction without quill, max. force 6000 N for life-center MT 4. Includes: Through-hole clamping cylinder including draw tube Mechanical spindle brake (main spindle) Control Sinumerik 828D / OPERATE conversational programming USB-interface Ethernet interface TFT color display 3D graphical simulation etc. Machine lamp Coolant system incl. coolant pump (3,5bar) Hydraulic unit Interface for chip conveyor Documentation CE certificate

6 EMCO EMCOTURN E Page 6 of 71 S4ES03 EMCOTURN E45 MY (SIEMENS) 3-AXES CNC-LATHE WITH TAILSTOCK, DRIVEN TOOLS, Y-AXIS AND C-AXIS High efficient universal lathe with rigid and precise pre-loaded linear roller-type guide ways. State-of-the-art control unit SINUMERIK 828D including ShopTurn conversational programming system. Main spindle: Spindle nose A2-5 (DIN 55026) Max. bar capacity: ø45 mm Max. drive power: 13 kw Spindle speed range: rpm Tooling system: 12-station axial style tool turret VDI30, incl. bi-directional logic for up to 6 driven tools o Max. power: 4 kw o Max. torque: 16 Nm o Speed range: rpm o C-axis on the main spindle Y- axis: Travel range: +40 / -30mm Tailstock: Hydraulic forced, free programmable, rigid construction without quill, max. force 6000 N for life-center MT 4. Includes: Through-hole clamping cylinder including draw tube Mechanical spindle brake (main spindle) Control Sinumerik 828D / OPERATE conversational programming USB-interface Ethernet interface TFT color display 3D graphical simulation etc. Machine lamp Coolant system incl. coolant pump (3,5bar) Hydraulic unit Interface for chip conveyor Documentation CE certificate

7 EMCO EMCOTURN E Page 7 of 71 S4ES20 EMCOTURN E45 SM - SIEMENS 2-AXES CNC-LATHE WITH COUNTER SPINDLE, DRIVEN TOOLS AND C-AXIS High efficient universal lathe with rigid and precise pre-loaded linear roller-type guide ways. State-of-the-art control unit SINUMERIK 828D including ShopTurn conversational programming system. Main spindle: Spindle nose A2-5 (DIN 55026) Max. bar capacity ø45 mm Max. drive power: 13 kw Spindle speed range: rpm Counter spindle: Spindle nose A2-4 (DIN 55026) Max. drive power: 10 kw Spindle speed range: rpm Tool turret: 12-station tool turret VDI25 radial with bi-directional indexing logic for driven tools - Max. drive power: 4 kw - Max. torque: 16 Nm - Max. speed range: 6000 rpm Includes: Through-hole clamping cylinder incl. draw tube C-axis for main and counter spindle Mechanical spindle brakes CNC control Sinumerik 828D with HMI- Operate SHOPTURN conversational programming USB-interface Ethernet interface TFT color display 3D graphical simulation etc. Machine lamp coolant system - 1 3,5 bar for the turret - 1 3,5 bar to keep the working area clean Parts ejector and coolant through the counterspindle Hydraulic unit Interface for chip conveyor Documentation, CE certificate

8 EMCO EMCOTURN E Page 8 of 71 S4ES21 EMCOTURN E45 SMY-SIEMENS 3-AXES CNC-LATHE WITH COUNTER SPINDLE, DRIVEN TOOLS, Y-AXIS AND C-AXIS High efficient universal lathe with rigid and precise pre-loaded linear roller-type guide ways. State-of-the-art control unit SINUMERIK 828D including ShopTurn conversational programming system. Spindle nose A2-5 (DIN 55026) Max. bar capacity ø45 mm Max. drive power: 13 kw Spindle speed range: rpm Counter spindle: Spindle nose A2-4 (DIN 55026) Max. drive power: 10 kw Spindle speed range: rpm Tool turret: 12-station tool turret VDI25 radial with bi-directional indexing logic for driven tools - Max. drive power: 4 kw - Max. torque: 16 Nm - Max. speed range: 6000 rpm Y- axis: Travel range: +40/-30mm Includes: Through-hole clamping cylinder incl. draw tube C-axis for main and counter spindle Mechanical spindle brakes CNC control Sinumerik 828D with HMI- Operate SHOPTURN conversational programming USB-interface Ethernet interface TFT color display 3D graphical simulation etc. Machine lamp coolant system - 1 3,5 bar for the turret - 1 3,5 bar to keep the working area clean Parts ejector and coolant through the counterspindle Hydraulic unit Interface for chip conveyor Documentation, CE certificate

9 EMCO EMCOTURN E Page 9 of 71 S4EF11 EMCOTURN E45 (FANUC) 2-AXES CNC-LATHE WITH TAILSTOCK High efficient universal lathe with rigid and precise pre-loaded linear roller-type guide ways. Advanced CNC control system FANUC 0i-TF incl. Manual Guide i conversational programming system. Main spindle: Spindle nose A2-5 (DIN 55026) Max. bar capacity: ø45 mm Max. drive power: 13 kw Spindle speed range: rpm Tooling system: 12-station axial style tool turret VDI30, incl. bi-directional logic for up to 12 stationary tools. Tailstock: Hydraulic forced, free programmable, rigid construction without quill, max. force 6000 N for life-center MT 4. Includes: Through-hole clamping cylinder including draw tube Control Fanuc 0i-TF Manual Guide i conversational programming USB-interface Ethernet interface TFT color display 15 3D graphical simulation RS 232 interface etc. Machine lamp Coolant system incl. coolant pump (3,5bar) Hydraulic unit Interface for chip conveyor Documentation CE certificate ATTENTON: please consider a longer delivery time!

10 EMCO EMCOTURN E Page 10 of 71 S4EF12 EMCOTURN E45 M (FANUC) 2-AXES CNC-LATHE WITH TAILSTOCK, DRIVEN TOOLS AND C-AXIS High efficient universal lathe with rigid and precise pre-loaded linear roller-type guide ways. Advanced CNC control system FANUC 0i-TF incl. Manual Guide i conversational programming system. Main spindle: Spindle nose A2-5 (DIN 55026) Max. bar capacity: ø45 mm Max. drive power: 13 kw Spindle speed range: rpm Tooling system: 12-station axial style tool turret VDI30, incl. bi-directional logic for up to 6 driven tools o Max. power: 4 kw o Max. torque: 16 Nm o Speed range: rpm o C-axis on the main spindle Tailstock: Hydraulic forced, free programmable, rigid construction without quill, max. force 6000 N for life-center MT 4. Includes: Through-hole clamping cylinder including draw tube Mechanical spindle brake (main spindle) Control Fanuc 0i-TF Manual Guide i conversational programming USB-interface Ethernet interface TFT color display 15 3D graphical simulation RS 232 interface etc. Machine lamp Coolant system incl. coolant pump (3,5bar) Hydraulic unit Interface for chip conveyor Documentation CE certificate

11 EMCO EMCOTURN E Page 11 of 71 S4EF13 EMCOTURN E45 MY (FANUC) 3-AXES CNC-LATHE WITH TAILSTOCK, DRIVEN TOOLS, Y-AXIS AND C-AXIS High efficient universal lathe with rigid and precise pre-loaded linear roller-type guide ways. Advanced CNC control system FANUC 0i-TF incl. Manual Guide i conversational programming system. Main spindle: Spindle nose A2-5 (DIN 55026) Max. bar capacity: ø45 mm Max. drive power: 13 kw Spindle speed range: rpm Tooling system: 12-station axial style tool turret VDI30, incl. bi-directional logic for up to 6 driven tools o Max. power: 4 kw o Max. torque: 16 Nm o Speed range: rpm o C-axis on the main spindle Y- axis: Travel range: +40 / -30 mm Tailstock: Hydraulic forced, free programmable, rigid construction without quill, max. force 6000 N for life-center MT 4. Includes: Through-hole clamping cylinder including draw tube Mechanical spindle brake (main spindle) Control Fanuc 0i-TF Manual Guide i conversational programming USB-interface Ethernet interface TFT color display 15 3D graphical simulation RS 232 interface etc. Machine lamp Coolant system incl. coolant pump (3,5bar) Hydraulic unit Interface for chip conveyor Documentation CE certificate

12 EMCO EMCOTURN E Page 12 of 71 S4EF20 EMCOTURN E45 SM - FANUC 2-AXES CNC-LATHE WITH COUNTER SPINDLE, DRIVEN TOOLS AND C-AXIS High efficient universal lathe with rigid and precise pre-loaded linear roller-type guide ways. State-of-the-art control FANUC 0i TF incl. Manual Guide conversational programming system. Main spindle: Spindle nose A2-5 (DIN 55026) Max. bar capacity ø45 mm Max. drive power: 13 kw Spindle speed range: rpm Counter spindle: Spindle nose A2-4 (DIN 55026) Max. drive power: 7,5 kw Spindle speed range: rpm Tool turret: 12-station tool turret VDI25 radial with bi-directional indexing logic for driven tools - Max. drive power: 4 kw - Max. torque: 16 Nm - Max. speed range: 6000 rpm Includes: Through-hole clamping cylinder incl. draw tube C-axis for main and counter spindle Mechanical spindle brakes CNC control FANUC 0iTF MANUAL GUIDE i conversational programming USB-interface + RS232 Ethernet interface TFT color display 15 3D graphical simulation etc. Machine lamp coolant system - 1 3,5 bar for the turret - 1 3,5 bar to keep the working area clean Parts ejector and coolant through the counterspindle Hydraulic unit Interface for chip conveyor Documentation, CE certificate

13 EMCO EMCOTURN E Page 13 of 71 S4EF21 EMCOTURN E45 SMY - FANUC 3-AXES CNC-LATHE WITH COUNTER SPINDLE, DRIVEN TOOLS, Y-AXIS AND C-AXIS High efficient universal lathe with rigid and precise pre-loaded linear roller-type guide ways. State-of-the-art control FANUC 0i TF incl. Manual Guide conversational programming system. Main spindle: Spindle nose A2-5 (DIN 55026) Max. bar capacity ø45 mm Max. drive power: 13 kw Spindle speed range: rpm Counter spindle: Spindle nose A2-4 (DIN 55026) Max. drive power: 7,5 kw Spindle speed range: rpm Tool turret: 12-station tool turret VDI25 radial with bi-directional indexing logic for driven tools - Max. drive power: 4 kw - Max. torque: 16 Nm - Max. speed range: 6000 rpm Y- axis: Travel range: +40/-30mm Includes: Through-hole clamping cylinder incl. draw tube C-axis for main and counter spindle Mechanical spindle brakes CNC control FANUC 0iTF MANUAL GUIDE i conversational programming USB-interface + RS232 Ethernet interface TFT color display 15 3D graphical simulation etc. Machine lamp coolant system - 1 3,5 bar for the turret - 1 3,5 bar to keep the working area clean Parts ejector and coolant through the counterspindle Hydraulic unit Interface for chip conveyor Documentation, CE certificate

14 EMCO EMCOTURN E Page 14 of 71 MAIN MACHINE OPTIONS PRICE DEDUCTION / E45 WITHOUT TAILSTOCK Price deduction for machine without tailstock. The tailstock The tailstock out of the basic machine is dropped and a cover is attached instead. S4Y 020 S4Z 430 Factory installed only! SURCHARGE EMCOTURN 45 BigBore Max. bar capacity 2 inch (ø50,8mm) instead of ø45mm. Spindle nose (DIN 55026): A2-5 Max. spindle speed: 5000 rpm Max. torque: 100 Nm Max. power: 13 kw Max. chuck size: ø175 mm Factory installed only! SURCHARGE RADIAL-TOOL-TURRET VDI25 / E45M / E45MY Radial-turret is replacing the standard axialturret in the EMCOTURN E45 M/MY tailstock-version S4ES02 / S4ES03 und S4EF02 / S4EF station tool turret VDI25 radial with bi-directional indexing logic for driven tools - Max. drive power: 4 kw - Max. torque: 16 Nm - Max. speed range: 6000 rpm Factory installed only!

15 EMCO EMCOTURN E Page 15 of 71 CONTROL LANGUAGES: Standard-Languages: DE6 400 Control language / GERMAN Standard version includes two languages switchable from German to English. Additional languages available as per surcharge. EN6 400 Control language / ENGLISH Standard version includes two languages switchable from German to English. Additional languages available as per surcharge. TA6 400 Control language / ITALIAN Standard version includes two languages switchable from German to English. Additional languages available as per surcharge. We reserve the right, that not all the displayed text is incorporated in the special language at the control. Additional languages for extra costs: FR6 400 Control language / FRENCH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control. SP6 400 Control language / SPANISH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control. SE6 400 Control language / SCHWEDISH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control. CZ6 400 Control language / CZECH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control. DK6 400 Control language / DANISH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

16 EMCO EMCOTURN E Page 16 of 71 NL6 400 Control language / DUTCH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control. FI6 400 Control language / FINNISH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control. HU6 400 Control language / HUNGARIAN Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control. PL6 400 Control language / POLISH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control. PT6 400 Control language / PORTUGUESE Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control. RU6 400 Control language / RUSSIAN Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control. TR6 400 Control language / TURKISH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control. CN6 400 Control language / CHINESE-SIMPLE Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

17 EMCO EMCOTURN E Page 17 of 71 CONTROL OPTIONS - SINUMERIK 828D X3Z 600 ELECTRONIC HANDWHEEL X3Z 430 Portable electronic hand-wheel for SIEMENS or FANUC controls. Offers a convenient manual operation of the machine also with open machine door. ATTENTION: For machines with swing loader, this hand-wheel is replaced by the operating and display element Siemens HT2. Retrofit able through EMCO technician! MEMORY EXTENSION SIEMENS 828D Programs can be stored on a Compact- Flash Card with a memory capacity of 4GB. X3Z 690 Retrofit able through EMCO technician! SHOPTURN EXTENSION PACKAGE Consisting of: Rest material removing cycle Monitoring function for simulation Retrofit able through EMCO technician! X3Z 670 GEAR HOBBING 828D/840D-SL Siemens software option electronic gear shaft used for gear hobbing (gear machining). Enables an oriented synchronization of the leading spindle to the following spindle due to definition of the respective coupling factors. The achievable gear quality depends on the drive-train of the machine (main spindle drive system and milling spindle drive chain). Factory installed only! X3Z 395 ENERGY CONTROL FOR 828D A simple to use energy control page enables the operator to switch-off auxiliary drives or the complete machine to stand-by mode after the production has stopped. The additional >Control-Energy< function makes it possible to analyze the electric energy consumption of each servo or of the hole machine. Factory installed only!

18 EMCO EMCOTURN E Page 18 of 71 X3Z 460 CAD-READER FOR SINUMERIK Functions by the CAD Reader: Import DXF files Hide graphics layers Automatic contour trace Optional workpiece zero per contour/drill point Several contours/drill points can be selected simultaneously Create and convert contours or drill patterns for ShopMill, ShopTurn, SINUMERIK Operate Display existing contours/drill points in geometry processor/cycles support. Retrofit able through EMCO technician! X3Z 301 EMCO NETSERVICE / SIEMENS Activation of the Netservice Function at the machine control and connection to a server. The period of use is limited to 12 months, but extendable by additional 12 months. Advantage: Online-Diagnoses, Online- Updates, Internet based, etc. Simple as a web-mail and safe as onlinebanking! Retrofitable through EMCO technician! X3Z 270 PC-KEYBOARD WITH USB-INTERFACE PC-keyboard for comfortable programing at the Sinumerik control. American key assignment - QWERTY X3Z 450 EASY MESSAGE FOR SINUMERIK 828D Easy Message allows you to get process information (e.g. tool wear) out of the CNC control to your mobile phone via SMS. Just insert a SIM-card of your choice, set a user profile, select the information you want to get to your mobile phone and keep up to date. (SIM card not included) Retrofitable through EMCO technician! X3Z 135 TOOL-BREAKAGE MONITORING 828D/MCU Tool breakage monitoring system TOOLINSPECT. Simple to use via three-button operation Very little training neccessary Short process cycles (0,2 sec) can be monitored Automatic adoption of the monitored limits Factory installed only!

19 EMCO EMCOTURN E Page 19 of 71 S4Z 23S GLASS SCALE IN X-AXIS-828D/840Dsl Absolute, direct measuring system (HEIDENHAIN) for the X-axis including sealing air. S4Z 24S Factory installed only! GLASS SCALE IN Y-AXIS-828D/840Dsl Absolute, direct measuring system (HEIDENHAIN) for the Y-axis including sealing air. S4Z 25S Factory installed only! GLASS SCALE IN Z-AXIS-828D/840Dsl Absolute, direct measuring system (HEIDENHAIN) for the Z-axis including sealing air. Factory installed only! S4Z 213D 3D-MACHINE DATA / E45 (S)MY 3D machine model inclusive work area in STP-format. The 3D machine model data will be delivered on USB-STICK. Copyright EMCO. Passing on to third parties is not permitted in any case!

20 EMCO EMCOTURN E Page 20 of 71 CONTROL OPTIONS FANUC 0i-TF X3Z 600 ELECTRONIC HANDWHEEL Portable electronic hand-wheel for SIEMENS or FANUC controls. Offers a convenient manual operation of the machine also with open machine door. X3Z 095 X3Z 335 Retrofit able through EMCO technician! MEMORY/PROGRAMM STORAGE EXTENSION FANUC 0i The memory for part programs will be increased from 512 KB to 2 MB and the program storage will be increased from 400 to 1000 part programs. Retrofit able through EMCO technician! MEMORY EXTENSION FANUC 0i/31i Programs can be stored on a Compact Flash card with a memory of 2 GB. X3Z 150 EMCO TOOL LOAD MONITORING- FANUC 31i/0iTF This system is used to check the tool load during the machining. If the current load exceeds the set values for tool breakage, tool wear or tool missing, the machine will shut-off immediately. X3Z 380 Retrofit able through EMCO technician! ENERGY CONTROL FOR FANUC 31i/0iTF A simple to use energy control page enables the operator to switch-off auxiliary drives or the complete machine to stand-by mode after the production has stopped. The additional >Control-Energy< function makes it possible to analyze the electric energy consumption of each servo or of the hole machine. Retrofit able through EMCO technician!

21 EMCO EMCOTURN E Page 21 of 71 X3Z 085 GEAR HOBBING FANUC 31i/0iTF Fanuc software option electronic gear shaft used for gear hobbing (gear machining). Enables an oriented synchronization of the leading spindle to the following spindle due to definition of the respective coupling factors. The achievable gear quality depends on the drive-train of the machine (main spindle drive system and milling spindle drive chain). Factory installed only! S4Z 23F GLASS SCALE IN X-AXIS-FANUC Absolute, direct measuring system (HEIDENHAIN) for the X-axis including sealing air. Factory installed only! S4Z 21F GLASS SCALE IN Y-AXIS-FANUC Absolute, direct measuring system (HEIDENHAIN) for the Y-axis including sealing air. Factory installed only! S4Z 22F GLASS SCALE IN Z-AXIS-FANUC Absolute, direct measuring system (HEIDENHAIN) for the Z-axis including sealing air. Factory installed only! MACHINE INSTALLATION KIT S6Z 460 MACHINE INSTALLATION KIT Consisting of: 4x vibration absorbing, height adjustable levelling elements 4x angle plates to fasten the machine to the floor 4x anchor bolts to lag the machine to the floor

22 EMCO EMCOTURN E Page 22 of 71 ESPRIT PROGRAMMING SYSTEM: EMCO-ESPRIT PACKAGE / E-SERIES / TURNING RRP LIST PRICE: 8.100,- EURO ATTENTION: SPECIAL PRICE ACCORDING TO OFFER ONLY IN CONNECTION WITH NEW MACHINE PURCHASE! The most powerful CAD/CAM programming software for turning, milling and drilling. In only a few steps you can create the CNCprogram from a CAD drawing. A 3D dynamic solid simulation shows the work piece, tools and also the chuck. The machining process is shown in real-time and collisions are detected to provide a proven process to the machine. ESPRIT reads data from the following native formats: ACIS, DXF, IGES, Inventor (*.ipt, *.iam), Parasolid (X_T, X_B), Solid Edge (*.par, *.psm,*.asm), SolidWorks (*.sldprt, *.sldasm), VDA; Feature transfer from Inventor, Solid Edge and SolidWorks Optional data readers are available for: CATIA, Pro/ENGINEER, SIEMENS NX, STEP, STL. The package supports programming of: 1 spindle 1 tool turret C-axis Driven tools The package includes: ESPRIT Basis License, ESPRIT SolidTurn Traditional, ESPRIT SolidMillTurn Traditional, EMCO E-series standard postprocessor for Siemens or Fanuc Customer data for licensing: Company: Address: Tel.: Fax.: Contact person: Customer P.O.-No.: BASIC TRAINING FOR ESPRIT CAD/CAM 3 days basic training for ESPRIT CAD/CAM software. Max. number of persons: 3 persons Location: EMCO in Hallein/Austria (Training at the customers facility on request!)

23 EMCO EMCOTURN E Page 23 of EMCO-ESPRIT PACKAGE / E+MT-SERIE (MY) ESPRIT reads data from the following native formats: ACIS, DXF, IGES, Inventor (*.ipt, *.iam), Parasolid (X_T, X_B), Solid Edge (*.par, *.psm,*.asm), SolidWorks (*.sldprt, *.sldasm), VDA; Feature transfer from Inventor, Solid Edge and SolidWorks Optional data readers are available for: CATIA, Pro/ENGINEER, SIEMENS NX, STEP, STL. RRP LIST PRICE: 9.900,- EURO ATTENTION: SPECIAL PRICE ACCORDING TO OFFER ONLY IN CONNECTION WITH NEW MACHINE PURCHASE! The most powerful CAD/CAM programming software for turning, milling and drilling. In only a few steps you can create the CNCprogram from a CAD drawing. 3D dynamic solid simulation shows the work piece, chucks, tools and the working area of the machine. It eliminates the need for expensive dry runs on the NC machine and prevents machine crashes. The package supports programming of: 1 spindle 1 tool turret 1 steady-rest (not synchronized) C-axis Y-axis Driven tools The package includes: ESPRIT Basis License, ESPRIT SolidTurn Traditional, ESPRIT SolidMillTurn Advanced, EMCO MAXXTURN standard postprocessor for Siemens or Fanuc EMCOTURN / MAXXTURN machine-model simulation Incl. ToolShapes Customer data for licensing: Company: Address: Tel.: Fax.: Contact Person: Customer P.O.-No.: EMCO-ESPRIT PACKAGE / E+MT-SERIE WITH SUB SPINDLE (S/SM/SMY) RRP LIST PRICE: ,- EURO ATTENTION: SPECIAL PRICE ACCORDING TO OFFER ONLY IN CONNECTION WITH NEW MACHINE PURCHASE! ESPRIT reads data from the following native formats: ACIS, DXF, IGES, Inventor (*.ipt, *.iam), Parasolid (X_T, X_B), Solid Edge (*.par, *.psm,*.asm), SolidWorks (*.sldprt, *.sldasm), VDA; Feature transfer from Inventor, Solid Edge and SolidWorks Optional data readers are available for: CATIA, Pro/ENGINEER, SIEMENS NX, STEP, STL. The most powerful CAD/CAM programming software for turning, milling and drilling. In only a few steps you can create the CNCprogram from a CAD drawing. 3D dynamic solid simulation shows the work piece, chucks, tools and the working area of the machine. It eliminates the need for expensive dry runs on the NC machine and prevents machine crashes. The package supports programming of: 2 spindle 1 tool turret 1 steady-rest (not synchronized) C-axis Y-axis Driven tools The package includes: ESPRIT Basis License, ESPRIT SolidTurn Traditional, ESPRIT SolidTurn Multi Spindle ESPRIT SolidMillTurn Advanced, EMCO MAXXTURN standard postprocessor for Siemens or Fanuc EMCOTURN / MAXXTURN machine-model simulation Incl. ToolShapes Customer data for licensing: Company: Address: Tel.: Contact Person: Fax.:

24 EMCO EMCOTURN E Page 24 of 71 Customer P.O.-No.: ACCESSORIES FOR BAR MACHINING: S4Z 710 PARTS CATCHER X1Z 100 R9Z 030 Standard parts catcher system to unload the components from the main or counter spindle into a standard part box or to the conveyor belt (optional). Max. finished part length: 120mm Max. finished part diameter: 45 (51) mm Max. finished part weight: 2kg Factory installed only!! EMCO BAR LOADER INTERFACE FOR SECOND-PARTY BAR LOADERS Bar loader interface to connect non EMCO bar loader systems. The programming is done via M-functions. The signal exchange from Machine to bar loader goes through 24-pin HARTING-plug. The bar loader manufacturer must adopt the wiring and signals according to EMCO s standard pinning! Retrofit able through EMCO technician! MACHINE STATUS LAMP/LED The machine status lamp is divided in 3 color ranges: Red... Alarm Green... Automatic mode White... Material handling Retrofit able through EMCO technician! R6Z 220 PLASTIC INSERT PUSHING SIZE 45 to be machine customised according to bar diameter. (Ø45,4-0,1 x 68,5 +0,1-10 pieces required) S4Z 270 PLASTIC INSERT PUSHING SIZE 52 to be machined customised according to bar diameter. (Ø51,4-0,1 x 74 +0,1 9 pieces required) S4Z 300 FINISHED PART CONVEYOR Finished part conveyor belt to protect the parts from crashing into each other inclusive coolant recirculation and chip tray. It replaces the standard finished part box and is controlled via M-function. Effective surface for storage: 340 x 750mm Factory installed only!!

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26 EMCO EMCOTURN E Page 26 of 71 EMCO SHORT BAR LOADER: S3Z 930 EMCO SL1200 FOR E45/E65/MT45/MT65/HT65-PM INCL. EMCO INTERFACE Short bar loading magazine for automatic loading of short bar stock with a diameter from 8 to 95 mm and a length up to 1200mm. The loading magazine is very compact and space-saving and also very simple to be used. Including EMCO Interface!! TECHNICAL DATA: Bar length: Bar diameter: Max. feed rate: Time for bar feed: Time for bar change: Bar storage surface: Storage capacity: or Bar in-feed side: Power supply: Air main supply: Length: Width: Pusher rod/spindle height: Weight: Safety features: mm 8 95 mm 60 m/min approx. 3 sec approx. 15 sec 560 x 1210 mm 10 bars with ø 55 mm 70 bars with ø 8 mm Backside 24 Volt DC (Interface) 6 bar 1700 mm 1250 mm mm approx. 500 kg according to CE Includes: Push rod ø 15 mm Push rod ø 8 mm Fastening material Slide system to move the loader longitudinal (approx. 400 mm) Documentation Advantages: Small foot print Simple to operate Simple and quick set-up change Possibility to load billets Easy adjustment of the diameter High-Speed function EMCO Design Loading of hexagon and square bar stock not possible!! Retrofit able through EMCO technician! S3Z 450 SPINDLE EXTENSION FOR E45 To be able to load and support bar stock up to a length of 1100 mm through the spindle, this spindle extension is necessary. Includes 3 reduction bushings. The material must be supported very precisely with the reduction bushings to achieve a failure-free operation! Automated loading of bar stock up to ø45mm only with SL1200! Retrofit able through EMCO technician!

27 EMCO EMCOTURN E Page 27 of 71 S3Z 520 SPINDLE EXTENSION FOR E45-BIGBORE To be able to load and support bar stock up to a length of 1100 mm through the spindle, this spindle extension is necessary. Includes 3 reduction bushings. The material must be supported very precisely with the reduction bushings to achieve a failure-free operation! Automated loading of bar stock up to ø51mm or 2 only with COMPACT LOAD or SL1200! Retrofit able through EMCO technician! ZVZ STANDARD PACKING SL1200 For easy pick-up with the forklift. Consisting of: pallet, rolamit-cover ZVP CLIMATE PACKING SL1200 for transportation over-sea. Consisting of: pallet, dehumidifier, aluminium-cover and miscellaneous ZVP WOODENBOX SL1200 Additional protection for critical transportation DE 1200 SL1200 Instruction Manual / GERMAN EN 1200 SL1200 Instruction Manual / ENGLISH TA 1200 SL1200 Instruction Manual / ITALIAN FR 1200 SL1200 Instruction Manual / FRENCH SP 1200 SL1200 Instruction Manual / SPANISH SE 1200 SL1200 Instruction Manual / SCHWEDISH CZ 1200 SL1200 Instruction Manual / CZECH DK 1200 SL1200 Instruction Manual / DANISH NL 1200 SL1200 Instruction Manual / DUTCH FI 1200 SL1200 Instruction Manual / FINNISH HU 1200 SL1200 Instruction Manual / HUNGARIAN PL 1200 SL1200 Instruction Manual / POLISH PT 1200 SL1200 Instruction Manual / PORTUGUESE RU 1200 SL1200 Instruction Manual / RUSSIAN TR 1200 SL1200 Instruction Manual / TURKISH CN 1200 SL1200 Instruction Manual / CHINESE-SIMPLE

28 EMCO EMCOTURN E Page 28 of 71 EMCO TOP LOAD 8-42 / 3200: S4Z 901 EMCO TOP LOAD 8-42/3200 INCLUSIVE EMCO BAR LOADER INTERFACE Single channel Bar loader for automated loading of bar stock. Diameter range: 8 to 42mm Length: up to 3,2 meter. Economical facts: Inclusive EMCO bar loader interface Compact and stable construction Slide system to move the loader longitudinal No reduction bushings necessary Easy and fast change over Perfect bar support Remnant unloading to the back side SERVO controlled feeding system Required bar quality: Max. deviation regarding straightness: 0,5 mm/m Bar ends must be free of burrs and may not be bent! TECHNICAL DATA: Bar length: mm Bar diameter: 8 42 mm Travelling speed: 0-30 m/min Storage capacity: approx. 235 mm (at front) Power supply: 24 Volt DC (Interface) Air pressure: min. 6,5 bar Air supply rate: approx. 45 l/min Oil filling / Viscosity: 80 litre / ISO VG 100 Length: 4310mm Width: 790mm Total height: mm Weight: approx kg Safety devices: CE compliant Includes: Fastening material Slide system to move the loader longitudinal (approx. 800mm) Conical centering sleeve 42 Clamping sleeve blank 42 (Polymer) 2x adapter (ø14/ø20mm) Documentation Retrofit able through EMCO technician! SEAWORTHY PACKING TOP LOAD 8-42/3200 and 8-50/3200 The loader is packed with aluminium bandage, for transportation over-seas.

29 EMCO EMCOTURN E Page 29 of 71 S4Z 911 EMCO TOP LOAD 8-42/3200 MULTI LEVEL INCL. EMCO BAR LOADER INTERFACE Single channel Bar loader for automated loading of bar stock. Diameter range: 8 to 42mm Length: up to 3,2 meter. Economical facts: Inclusive EMCO bar loader interface Extended bar storage Compact and stable construction Slide system to move the loader longitudinal No reduction bushings necessary Easy and fast change over Perfect bar support Remnant unloading to the back side SERVO controlled feeding system Required bar quality: Max. deviation regarding straightness: 0,5 mm/m Bar ends must be free of burrs and may not be bent! TECHNICAL DATA: Bar length: mm Bar diameter: 8 42 mm Travelling speed: 0-30 m/min MULTI LEVEL bar storage: approx mm (at front) Power supply: 24 Volt DC (Interface) Air pressure: min. 6,5 bar Air supply rate: approx. 45 l/min Oil filling / Viscosity: 80 litre / ISO VG 100 Length: 4310mm Width: 925mm Total height: mm Weight: approx kg Safety devices: CE compliant Includes: MULTI LEVEL Material storage Fastening material Slide system to move the loader longitudinal (approx. 800mm) Conical centering sleeve 42 Clamping sleeve blank 42 (Polymer) 2x adapter (ø14/ø20mm) Documentation Retrofit able through EMCO technician! SEAWORTHY PACKING TOP LOAD 8-42/3200 and 8-50/3200 The loader is packed with aluminium bandage, for transportation over-seas.

30 EMCO EMCOTURN E Page 30 of 71 EMCO TOP LOAD 8-50 / 3200 FOR BIG BORE MACHINE: S4Z 915 EMCO TOP LOAD 8-50/3200 INCLUSIVE EMCO BAR LOADER INTERFACE Single channel Bar loader for automated loading of bar stock. Diameter range: 8 to 50mm Length: up to 3,2 meter. Economical facts: Inclusive EMCO bar loader interface Compact and stable construction Slide system to move the loader longitudinal No reduction bushings necessary Easy and fast change over Perfect bar support Remnant unloading to the back side SERVO controlled feeding system Required bar quality: Max. deviation regarding straightness: 0,5 mm/m Bar ends must be free of burrs and may not be bent! TECHNICAL DATA: Bar length: mm Bar diameter: 8 50 mm Travelling speed: 0-30 m/min Storage capacity: approx. 235 mm (at front) Power supply: 24 Volt DC (Interface) Air pressure: min. 6,5 bar Air supply rate: approx. 45 l/min Oil filling / Viscosity: 80 litre / ISO VG 100 Length: 4310mm Width: 790mm Total height: mm Weight: approx kg Safety devices: CE compliant Includes: Fastening material Slide system to move the loader longitudinal (approx. 800mm) Conical centering sleeve 50 Clamping sleeve blank 50 (Polymer) 2x adapter (ø14/ø20mm) Documentation Retrofit able through EMCO technician! SEAWORTHY PACKING TOP LOAD 8-42/3200 and 8-50/3200 The loader is packed with aluminium bandage, for transportation over-seas.

31 EMCO EMCOTURN E Page 31 of 71 S4Z 925 EMCO TOP LOAD 8-50/3200 MULTI LEVEL INCL. EMCO BAR LOADER INTERFACE Single channel Bar loader for automated loading of bar stock. Diameter range: 8 to 50mm Length: up to 3,2 meter. Economical facts: Inclusive EMCO bar loader interface Extended bar storage Compact and stable construction Slide system to move the loader longitudinal No reduction bushings necessary Easy and fast change over Perfect bar support Remnant unloading to the back side SERVO controlled feeding system Required bar quality: Max. deviation regarding straightness: 0,5 mm/m Bar ends must be free of burrs and may not be bent! TECHNICAL DATA: Bar length: mm Bar diameter: 8 50 mm Travelling speed: 0-30 m/min MULTI LEVEL bar storage: approx mm (at front) Power supply: 24 Volt DC (Interface) Air pressure: min. 6,5 bar Air supply rate: approx. 45 l/min Oil filling / Viscosity: 80 litre / ISO VG 100 Length: 4310mm Width: 925mm Total height: mm Weight: approx kg Safety devices: CE compliant Includes: MULTI LEVEL Material storage Fastening material Slide system to move the loader longitudinal (approx. 800mm) Conical centering sleeve 50 Clamping sleeve blank 50 (Polymer) 2x adapter (ø14/ø20mm) Documentation Retrofit able through EMCO technician! SEAWORTHY PACKING TOP LOAD 8-42/3200 and 8-50/3200 The loader is packed with aluminium bandage, for transportation over-seas.

32 EMCO EMCOTURN E Page 32 of 71 ACCESSORIES FOR EMCO TOP LOAD 8-42 / 3200: CLAMPING SLEEVE (STEEL) This clamping sleeve is made out of hardened steel and needs to be ordered according to the bar stock diameter. Remnant to be unloaded to the back up to ø35mm. Clamping range: Nominal diameter +/-0,25mm Clamping sleeve (steel) ø6mm Clamping sleeve (steel) ø7mm Clamping sleeve (steel) ø8mm Clamping sleeve (steel) ø9mm Clamping sleeve (steel) ø10mm Clamping sleeve (steel) ø11mm Clamping sleeve (steel) ø12mm Clamping sleeve (steel) ø13mm Clamping sleeve (steel) ø14mm Clamping sleeve (steel) ø15mm Clamping sleeve (steel) ø16mm Clamping sleeve (steel) ø17mm Clamping sleeve (steel) ø18mm Clamping sleeve (steel) ø19mm Clamping sleeve (steel) ø20mm Clamping sleeve (steel) ø21mm Clamping sleeve (steel) ø22mm Clamping sleeve (steel) ø23mm Clamping sleeve (steel) ø24mm Clamping sleeve (steel) ø25mm Clamping sleeve (steel) ø26mm Clamping sleeve (steel) ø27mm Clamping sleeve (steel) ø28mm Clamping sleeve (steel) ø29mm Clamping sleeve (steel) ø30mm Clamping sleeve (steel) ø31mm Clamping sleeve (steel) ø32mm Clamping sleeve (steel) ø33mm Clamping sleeve (steel) ø34mm Clamping sleeve (steel) ø35mm Clamping sleeve (steel) ø36mm Clamping sleeve (steel) ø37mm Clamping sleeve (steel) ø38mm Clamping sleeve (steel) ø39mm Clamping sleeve (steel) ø40mm Clamping sleeve (steel) ø41mm Clamping sleeve (steel) ø42mm Clamping sleeve (steel) ø45mm CLAMPING SLEEVE BLANK (POLYMER) 42 Needs to be machined according to the used bar stock diameter. Outside diameter 42mm. Absorbs vibration in a good way!! Tip: first into a freezer, than machining!

33 EMCO EMCOTURN E Page 33 of 71 FURTHER MACHINE ACCESSORIES S4Z 620 TOOL PRESETTER E45/MT45 The tool presetter can be mounted inside the machine into a precision fixture when needed. This allows to measure the tools at the turret inside the machine very accurate. After use the arm can be stored in a storage location inside the machine housing. Adjustment gauge VDI30 included! Advantage: Quick change over Precise tool setting Cost effective Factory installed only! S4Z 610 TOOL PRESETTER MT45 The tool presetter can be mounted inside the machine into a precision fixture when needed. This allows to measure the tools at the turret inside the machine very accurate. After use the arm can be stored in a storage location inside the machine housing. Advantage: Quick change over Precise tool setting Adjustment gauge VDI25 (S3Z110) to be ordered separately!! S3Z 110 Factory installed only!! ADJUSTMENT GAUGE VDI 25 - RADIAL Gauge to adjust the tool presetter S3Z610 and S4Z610 in the machine. S4Z 140 COOLANT PISTOL / MULTIFLOW To clean the machining area from chips with coolant (Note: never use air to clean the machine!) Retrofit able through EMCO technician! CHIP CONVEYOR E MM Chain feeding system, dump-height 1200mm, suitable for: Long steel shavings Snarl chips Wool chips Dry- and wet machining

34 EMCO EMCOTURN E Page 34 of 71 ZVP WOODEN BOX F. CHIP CONV Wooden box for chip conveyor (433000) as additional protection for critical transportation CHIP TIPCART- 400 LITER Chip tipcart for emptying at ground level or with a fork truck. Safety chain at the backside. Welded sheet metal with reinforcement frame watertight. 1 steerable roller and 2 fixed rollers made of rubber ø250mm. Incl. perforated steel plate and drain hole Color: RAL 9004 / black Filling volume approx. 400 Liter (H x W x D =1090 x 900 x 1330mm) S4Z 640 FULL AUTOMATIC MACHINE DOOR- MT45 Automatic servo driven machine door especially for manual loaded machines. Single key operation including door safety switch-bar. Time per stroke: approx. 2sec Factory installed only! S3Z 010 OIL MIST SEPARATOR Mechanical oil mist separator (RECOJET -2) for separation of water based aerosols such as cooling lubricant or spray mist. Air through put: 1000 qm/h Wattage: 250 Watt Connection diameter: ø160 mm (When using oil instead of water soluble, heavy smoke can be generated during the operation. In this case we recommend the use of an electrostatic separator. In case of low smoke generation, a filter attachment can be mounted on top of it.) Retrofit able through EMCO technician! R9Z 025 FILTER ATTACHMENT FOR RECOJET-2 EUREVEN-F2011 filter top unit with moisturerepelling, synthetic filter material. Easy to clean. Suitable for low smoke generation. Can be easily mounted on top of the RECOJET 2 housing. Retrofit able through customer!

35 EMCO EMCOTURN E Page 35 of 71 S3Z 070 CONNECTION NOZZLE/VACUUM SYSTEM Connection nozzle ø 160 mm to connect the machine to a centralized air vacuum system. S4Z 160 Retrofit able through EMCO technician! AIR CONDITIONING SYSTEM MT45 used for electrical cabinet especially if the machine is located in dusty, oily and hot areas. No air exchange between outside and inside Retrofit able through EMCO technician! R3Z 580 FOOT PEDAL to actuate chuck or tailstock (one foot pedal needed for each) Retrofit able through EMCO technician! LIFE CENTRE MT4 MK 4 / MT 4 for tailstock version S4Z BAR HIGH PRESSURE COOLANT PUMP 50Hz An additional high pressure coolant pump with up to 14 bar is used to provide the coolant through the tool turret. An extra coolant pan, interface and software is included (50Hz). S4Z 095 Factory installed only!! 14 BAR HIGH PRESSURE COOLANT PUMP 60Hz (USA) An additional high pressure coolant pump with up to 14 bar is used to provide the coolant through the tool turret. An extra coolant pan, interface and software is included (60Hz). Factory installed only!!

36 EMCO EMCOTURN E Page 36 of 71 R2Z 660 TEST MANDREL VDI 30 AXIAL To check alignment of tool turret and reference point of the machine. R2Z 670 TEST MANDREL-MAIN SPINDLE A2-5 Test mandrel (long) for main spindle A2-5 according to DIN S4Z 630 TEST FLANGE A2-5 To check the alignment of the X and Y axes in relation to the spindle alignment. R2Z 630 TEST MANDREL-COUNTER SPINDLE A2-4 Test mandrel (short) for counter spindle A2-4 according to DIN R2Z 650 TEST MANDREL - VDI 25 Two test mandrels VDI 25 to check turret alignment and reference point of the machine. Consisting of: Test mandrel R2Z Test mandrel R2Z LASER MEASUREMENT AND PITCH ERROR COMPENSATION Measurement of the positioning tolerance to ISO 230 and VDI/DGQ 3441 made for all linear axis of the machine over the whole stroke including documentation for all measured axis. ATTENTION: This values can only be guaranteed under EMCO standardised environmental conditions. ONLY IN THE FACTORY Factory installed only!!

37 EMCO EMCOTURN E Page 37 of 71 AUTOMATION (Only for machines w/ Siemens) S4E M01 SWING LOADER EMCOTURN E45 GRIPPER SOLUTIONS: Integrated loading and unloading system, programmable via Sinumerik 828D control. Two NC-servo axis guarantee a flexible and free programmable loading process. This process can be stored into the part program work-sheet. Change-over is only a matter of calling up a different work-piece. Raw parts can be stored in a gravity chute, chain-feeder or other solutions can be offered. Factory installed only!! FINGER-GRIPPER W/ 180 OPENING Pneumatically operated toggle lever gripper for loading of shafts. The parts are fed in horizontally in a chute or on a conveyor. Parts can be swallowed by the chuck or clamped between centres. The unloading is done by the parts catcher. Factory installed only!! FINGER- GRIPPER W/ 180 OPENING MOUNTED ON AN INDEXING UNIT Pneumatically operated toggle lever gripper for loading of shafts. The parts are fed in horizontally or vertically. Parts can be swallowed by the chuck or clamped between centres. This gripper enables to flip the part for the 2 nd operation. The unloading is done by the parts catcher. Factory installed only!!

38 EMCO EMCOTURN E Page 38 of FINGER-PARALLEL GRIPPER W/ 90 INDEXING UNIT Pneumatically operated parallel gripper to pick-up raw parts from a conveyor system. This enables oriented loading of casting and forgings. The unloading is done by the parts catcher. Factory installed only!! FEED-IN / FEED-OUT SYSTEMS: CHAIN FEEDER SYSTEM Conveyor system to store and feed-in raw parts. Effective length: 1300mm Effective width: 567mm (Chain module: 27,1mm). The raw parts are stored in part specific fixtures. These fixtures need to be offered and clarified by the Automation Department of EMCO in Hallein. Factory installed only!! DOUBLE CHAIN FEEDER SYSTEM Two line chain feeder system to feed-in raw parts and to feed-out finished parts. Effective length: 1300mm Effective width: 567mm (Chain module: 27,1mm). The raw parts are stored in part specific fixtures. These fixtures need to be offered and clarified by the Automation Department of EMCO in Hallein. Factory installed only!! On request! SINGLE/MULTIPLE FEED-IN CHUTE This system is used to store and feed-in round components. The parts must roll down the chute to the pick-up position. Depending on the part length, the system can be extended to up to 10 chutes. Each single chute includes raw part sensor and pick-up logic to guarantee unmanned production. Effective width to use: 600mm Factory installed only!!

39 EMCO EMCOTURN E Page 39 of 71 R9Z 030 MACHINE STATUS LAMP/LED The machine status lamp is divided in 3 color ranges: Red... Alarm Green... Automatic mode White... Material handling Retrofit able through EMCO technician! S4Z 700 PARTS CATCHER MAXXTURN 45 Standard parts catcher system to unload the components from the main or counter spindle into a standard part box or to the conveyor belt (optional). Max. finished part length: 120mm Max. finished part diameter: 45mm Max. finished part weight: 2kg Factory installed only!! S4Z 300 FINISHED PART CONVEYOR Finished part conveyor belt to protect the parts from crashing into each other inclusive coolant recirculation and chip tray. It replaces the standard finished part box and is controlled via M-function. Effective surface for storage: 340 x 750mm Factory installed only!! ATTENTION: To ensure a quick and effective order-processing within the customers, our partners and EMCO, every automated project must go thru EMCO s Automation department before orderacceptance. Therefore EMCO has setup a form Catalogue of requirements Special items description (VA ). This form must be filled and forwarded to department TSS. Raw part and finished part drawings including sample parts should be forwarded as well. UNLOADING THROUGH THE COUNTER SPINDLE Information PREPARATION TO UNLOAD SHAFTS THROUGH THE COUNTER SPINDLE The standard machine can be modified to enable the unloading of long shafts through the counter spindle. Therefore the solid clamping cylinder and part ejector gets replaced by a through hole clamping cylinder. Max. work piece diameter: ø32 mm

40 EMCO EMCOTURN E Page 40 of 71 CLAMPING DEVICE / MAIN SPINDLE (A2-5) JAW CHUCK KFD-HS 160/3 - A2-5 RÖHM power-chuck KFD-HSø160/3 hydraulic operated, for high spindle speed and with large through-hole (ø46), incl. 1 set of hardened reversible jaws with a serration of 1/16 x 90, to mount on spindle nose size A2-5, (n max. :8000rpm) JAW CHUCK KFD-HE A2-5 RÖHM power-chuck KFD-HE 170, hydraulic operated, with through hole (ø43), incl. set of soft jaws with a serration of 1/16 x 90 and draw tube adapt for EMCOTURN E45, for spindle nose size A2-5 (n max. 6300rpm) smallest clamping diameter: 20mm SET OF 3 HARD JAWS Set of reversible hard jaws for and with a serration of 1/16 x 90 R3Y 230 SET OF 3 SOFT JAWS Set of soft jaws for and with a serration of 1/16 x JAW-CHUCK KNCS-N 170/3 A2-5 SMW-AUTOBLOK power chuck with quick change jaw system type KNCS-N A05 (hydraulically operated). Through hole diameter 43mm, Incl. 1 set of hardened monobloc-step jaws ground when mounted on chuck, to mount on spindle nose A2-5 (DIN55026) (n max. :6300 rpm)

41 EMCO EMCOTURN E Page 41 of SET OF 3 HARDENED BASE JAWS Set of 3 hardened base jaws type GBK 160 for power chuck with quick change jaw system Type KNCS-N A05 (574680) SET OF 3 SOFT TOP JAWS Set of 3 soft top jaws type WAK for power chuck with quick change jaw system Type KNCS-N A05 (574680) POWER COLLET CHUCK 173E / A2-5 SWT- dead length collet chuck, complete with bayonet lock, for short taper A2-5 (DIN 55026), incl. mounting screws and draw tube adaptor, collets not included, Type SF-KK5-173 (n max. :6000 rpm), clamping range: ø2-42 mm Collets refer to >spec_collets_en.doc< SPANNTOP-MODULAR COLLET CHUCK (A2-5) HAINBUCH collet chuck (pull-back style) size BZI 52 for spindle nose size A2-5, max. bar capacity ø45 (ø52)mm, no internal part-stop possible; collet changer necessary, (n max. : 7000 rpm), incl. draw adapter SPANNTOP- COMBI COLLET CHUCK (A2-5) HAINBUCH collet chuck (pull-back style) size BZI 52 for spindle nose size A2-5, max. bar capacity ø45 (ø52)mm, incl. internal part-stop, collet changer necessary, (n max. : 7000 rpm), incl. draw adapter

42 EMCO EMCOTURN E Page 42 of SPANNTOP- COMBI AXFIX COLLET CHUCK (A2-5) HAINBUCH collet chuck (dead-length style) size BZI 52 for spindle nose size A2-5, max. bar capacity ø45 (ø52)mm, incl. internal part-stop, collet changer necessary, (n max. : 7000 rpm), incl. draw adapter Advantage: No axial collet stroke and therefore no unfavorable tension between both spindles during take over! COLLET SK 52 BZI - ROUND HAINBUCH Collet SK 52 BZI for round bar stock, total clamping range ø 5-52mm; 0,5mm steps, To clamp on raw or finished surfaces with serrated or smooth clamping surface. Please define the clamping diameter and whether the clamping surface should be serrated or smooth! COLLET SK 52 BZI - HEXAGON HAINBUCH Collet SK 52 BZI for hexagon bar stock, total clamping range 7-45mm in 1mm steps, Please define the hexagon size to be clamped on COLLET SK 52 BZI - SQUARE HAINBUCH Collet SK 52 BZI for square bar stock, total clamping range 8-36mm in 1mm steps, Please define the square size to be clamped on MANUAL COLLET CHANGER BZI 52 To change HAINBUCH collets BZI 42/52 (Hainbuch: MQ 42/52).

43 EMCO EMCOTURN E Page 43 of GREASE GUN SMW INCL. 2 ADAPTORS Grease gun including: - Nosepiece for cone headed grease nipple - Nosepiece for funnel grease nipple g cartridge of special grease K05 Suitable for RÖHM and SMW power chuckes. CLAMPING DEVICES / COUNTER SPINDLE A JAW CHUCK KFD-HS 130/3 A2-4 RÖHM power-chuck KFD-HSø130/3 hydraulic operated, for high spindle speed (8000rpm) and with large through-hole (ø32), incl. 1 set of hardened reversible jaws with a serration of 1/16 x 90, to mount on spindle nose size A2-4, SET OF 3 HARD JAWS Set of reversible hard jaws for with a serration of 1/16 x SET OF 3 SOFT JAWS Set of soft jaws for with a serration of 1/16 x POWER COLLET CHUCK 173E / A2-4 SWT- dead length collet chuck, complete with bayonet lock, for short taper A2-4 (DIN 55026), incl. mounting screws and draw tube adaptor, collets not included, Type SF-KK4-173 (n max. :6000 rpm), clamping range: ø2-42 mm Collets refer to >spec_collets_en.doc<

44 EMCO EMCOTURN E Page 44 of SPANNTOP- COMBI AXFIX COLLET CHUCK (A2-4) HAINBUCH collet chuck (dead-length style) size BZI 52 for spindle nose size A2-4, max. bar capacity ø32 (ø52)mm, incl. internal part-stop, collet changer necessary, (n max. : 7000 rpm), incl. draw adapter Advantage: No axial collet stroke and therefore no unfavorable tension between both spindles during take over! CLAMPING SYSTEMS AND ACCESSORIES FOR E45 BigBore 52 (A2-5) SPANNTOP -NOVA -MODULAR COLLET CHUCK (A2-5) BIG BORE HAINBUCH collet chuck (pull-back style) size BZI 52 for spindle nose size A2-5, max. bar capacity ø52 mm, no internal part-stop possible; collet changer necessary, (n max. : 7000 rpm), incl. draw adapter SPANNTOP -NOVA - COMBI COLLET CHUCK (A2-5) BIG BORE HAINBUCH collet chuck (pull-back style) size BZI 52 for spindle nose size A2-5, max. bar capacity ø52 mm, incl. internal part-stop, collet changer necessary, (n max. : 7000 rpm), incl. draw adapter SPANNTOP -NOVA - COMBI AXFIX COLLET CHUCK (A2-5) BIG BORE HAINBUCH collet chuck (dead-length style) size BZI 52 for spindle nose size A2-5, max. bar capacity ø52mm, incl. internal part-stop, collet changer necessary, (n max. : 7000 rpm), incl. draw adapter Advantage: No axial collet stroke and therefore no unfavorable tension between both spindles during take over!

45 EMCO EMCOTURN E Page 45 of R 3 JAW CHUCK KFD-HS 175/3 A2-5 BIG BORE RÖHM power-chuck KFD-HS ø175/3 hydraulic operated, for high spindle speed and with large through-hole (ø52), incl. 1 set hardened reversible jaws with a serration of 1/16 x 90, to mount on spindle nose size A2-5 (n max. 7000rpm) SET OF 3 HARD JAWS Set of reversible hard jaws for and R with a serration of 1/16 x 90 R3Y 230 SET OF 3 SOFT JAWS Set of soft jaws for and R with a serration of 1/16 x GREASE GUN SMW INCL. 2 ADAPTORS Grease gun including: - Nosepiece for cone headed grease nipple - Nosepiece for funnel grease nipple g cartridge of special grease K05 Suitable for RÖHM and SMW power chuckes.

46 EMCO EMCOTURN E Page 46 of 71 TOOL HOLDER VDI30-AXIAL (DIN69880): R6Z 850Z TOOL HOLDER PACKAGE VDI30 STATIONARY TOOLS Tool holder package consisting of: 2x - RADIAL tool holder M4 (R3Z350) 1x - RADIAL tool holder M3 (R3Z360) 2x - Collet holder ESX 25 (W1Z480) 1x - Carbide insert drill holder ø25 (R3Z430) 1x - Boring bar holder ø16 (R3Z300W) Symbol photo!! R6Z 860Z Symbol photo!! TOOL HOLDER PACKAGE VDI30 STATIONARY AND DRIVEN TOOLS Tool holder package consisting of: 2x - RADIAL tool holder M4 (R3Z350) 1x - RADIAL tool holder M3 (R3Z360) 2x - Collet holder ESX 25 (W1Z480) 1x - Carbide insert drill holder ø25 (R3Z430) 1x - Boring bar holder ø16 (R3Z300W) 1x - Angular milling holder 90 (R2Z780) 1x - Milling holder straight (440420W) 1x - Set of hand-tools STATIONARY TOOLHOLDERS: R3Z 350W RADIAL TOOL HOLDER M4 M4 O.D. Turning tool holder VDI 30 for shanks 20x20 R3Z 360W RADIAL TOOL HOLDER M3 M3 O.D. Turning tool holder VDI 30 for shanks 20x20, overhead (e.g. threading operation) R3Z 370 AXIAL TOOL HOLDER M4 M4 VDI 30 tool holder to be used for face grooving and face turning 20x20, M4 spindle direction R3Z 380 AXIAL TOOL HOLDER M3 M3 VDI 30 tool holder to be used for face grooving and face turning 20x20, M3 spindle direction

47 EMCO EMCOTURN E Page 47 of 71 W1Z 480W COLLET HOLDER ESX 25 ESX 25 VDI30 tool holder for ESX 25 collets with a clamping range from ø 2-16mm and internal coolant supply. R3Z 480 INDEXABLE DRILL HOLDER ø16 ø16 VDI 30 tool holder for indexable drills with a shank ø16mm and internal coolant supply. ø20 R3Z 420 INDEXABLE DRILL HOLDER ø20 VDI 30 tool holder for indexable drills with a shank ø20mm and internal coolant supply. R3Z 430 INDEXABLE DRILL HOLDER ø25 ø25 R3Z 440 ø32 VDI 30 tool holder for indexable drills with a shank ø25mm and internal coolant supply. INDEXABLE DRILL HOLDER ø32 VDI 30 tool holder for indexable drills with a shank ø32mm and internal coolant supply. R3Z 270 BORING BAR HOLDER ø8 ø8 VDI 30 tool holder for boring bars ø8mm and external coolant nozzle. R3Z 280 BORING BAR HOLDER ø10 ø10 VDI 30 tool holder for boring bars ø10mm and external coolant nozzle. R3Z 290 BORING BAR HOLDER ø12 ø12 VDI 30 tool holder for boring bars ø12mm and external coolant nozzle. R3Z 300W BORING BAR HOLDER ø16 ø16 VDI 30 tool holder for boring bars ø16mm and external coolant nozzle. R3Z 310 BORING BAR HOLDER ø20 ø20 VDI 30 tool holder for boring bars ø20mm and external coolant nozzle.

48 EMCO EMCOTURN E Page 48 of 71 R3Z 320 BORING BAR HOLDER ø25 ø25 VDI 30 tool holder for boring bars ø25mm and external coolant nozzle. R3Z 340 BORING BAR HOLDER ø32 ø32 VDI 30 tool holder for boring bars ø32mm and external coolant nozzle TAPPING HOLDER ESX 25 ESX 25 VDI 30 tool holder for tapping operation with length compensation Tap size:m4-m FLOATING REAMER HOLDER ESX 25 VDI 30 tool holder for reaming operation with adjustable axially parallel compensation ESX 25 R3Z 220 OFFSET DRILL HOLDER 63 ø12 VDI 30 tool holder for drills clamped in reduction sleeves ø12mm (R3Z 250), 63mm offset to reach center with positioned tailstock. R3Z 250 SET OF REDUCTION BUSHINGS Set of 9 reduction sleeves (ø12mm) from ø2 to ø10mm BAR-PULLER Spring loaded 2-jaw bar-puller VDI 30 to work from bar stock without a barfeeder. for bar diameters ø5-45mm BAR-PULLER Spring loaded 2-jaw bar-puller VDI 30 to work from bar stock without a barfeeder. for bar diameters ø10-63mm.

49 EMCO EMCOTURN E Page 49 of 71 R3Z 890 BAR STOP dampened bar stop ø20mm incl. VDI 30 holder, Note: important to use with short bar loaders DRIVEN TOOL HOLDERS: R2Z 780 RADIAL MILLING HOLDER 90 Used for drilling, milling and rigid tapping operation, ESX 25 collets, clamping range ø2-16mm, length 78mm, i=1:1 - VDI 30 Coupling DIN5480 (Alignment bolt distance: 40/48mm) W Drilling/Milling holder straight 95mm For drilling, milling and synchronized tapping at the main or counter spindle, ER 25 collets, external coolant supply Clamping range ø2-16mm, i=1:1, EK 95mm long - VDI 30

50 EMCO EMCOTURN E Page 50 of 71 TOOL HOLDER VDI25-RADIAL (DIN69880): W Tool holder package MT 45 SM VDI25 Tool holder package consisting of: Stationary tool holder: 3x Double Face and O.D. Turning holder (R2Z810W) 1x Cut-off holder M3 - M4 (R2Z452W) 2x I.D. Turning holder left (R2Z330W) 2x I.D. Turning holder right (R2Z350W) 3x I.D. Turning holder universal (R2Z310W) 4x Collet holder ER25 (R6Z360W) 1x Reduction bushing (ø20mm) (442560W) 1x Reduction bushing (ø16mm) (442550W) 1x Reduction bushing (ø12mm) (442540W) Driven tool holder: 2x Drilling/Milling holder straight 73mm (R2Z471W) 2x Double Angular Drilling/Milling holder (R2Z401W) 1x Set of hand-tools (446305) TOOL HOLDER FOR O.D. MACHINING: R2Z 415W Face and O.D. Turning holder - Universal Single tool holder for machining at the main spindle or counter spindle. Shank 16 x 16 mm, Spindle direction M3 and M4 - VDI 25 (according to DIN 69880) R2Z 410W Face and O.D. Turning holder M4 - left Single tool holder for machining at the main spindle or between both spindles. Shank 16 x 16 mm, Spindle direction M4 - VDI 25 (according to DIN 69880) R2Z 420W Face and O.D. Turning holder M3 - left Single tool holder for machining at the main spindle or between both spindles. Shank 16 x 16 mm, Spindle direction M3 - VDI 25 (according to DIN 69880)

51 EMCO EMCOTURN E Page 51 of 71 R2Z 230 RADIAL-TOOLHOLDER M4 RIGHT Single tool holder to work at the counter spindle or between spindles. Shank 16x16mm M4 spindle direction -VDI 25 (According to DIN 69880) R2Z 240 RADIAL-TOOLHOLDER M3 RIGHT Single tool holder to work at the counter spindle or between spindles. Shank 16x16mm M3 spindle direction -VDI 25 (According to DIN 69880) R2Z 810W Double Face and O.D. Turning holder Double tool holder for machining on both spindles for shank 16 x 16 mm, Spindle direction M3/M4 - VDI 25 (according to DIN 69880) W Double facing and O.D. turning holder offset in Y axes (VDI25) 4-fold tool holder for O.D. turning on main or counter spindle; Both spindle directions M3/M4 For square shank tooling 4x 16x16mm VDI 25 R2Z 430 Facing and I.D. Turning holder Axial-tool holder for face machining at the main- or counter spindle for shank 16 x 16 mm, Spindle direction M3/M4 Inclusive EMCO adjustment plate no alignment necessary!! - VDI 25 (according to DIN 69880)

52 EMCO EMCOTURN E Page 52 of 71 R2Z 452W CUT-OFF HOLDER M3 - M4 VDI 25-Single tool holder for cut-off blades 26mm height, can be used for M3 or M4 spindle direction by changing set-up, following blades can be used: Sandvik No (2mm) No (2,5mm) No (3mm) No (4mm) Iscar: No. SGFH 26-1 (1,6mm) No. SGFH 26-2 (2,2mm) No. SGFH 26-3 (3mm) No. SGFH 26-4 (4mm) TOOL HOLDER FOR I.D. TURNING VDI25: R2Z 310W I.D. Turning holder universal For I.D. machining at the main or counter spindle with internal coolant supply, Clamping seat diameter ø25mm Inclusive EMCO adjustment plate no alignment necessary!! 75mm long - VDI 25 R2Z 315W I.D. Turning holder universal - long For I.D. machining at the main or counter spindle with internal coolant supply, Clamping seat diameter ø25mm Inclusive EMCO adjustment plate no alignment necessary!! 85mm long - VDI 25 R2Z 330W I.D. Turning holder left For I.D. machining at the main spindle with internal coolant supply, Clamping seat diameter ø25mm Inclusive EMCO adjustment plate no alignment necessary!! 75mm long - VDI 25

53 EMCO EMCOTURN E Page 53 of 71 R2Z 350W I.D. Turning holder right For I.D. machining at the counter spindle with internal coolant supply, Clamping seat diameter ø25mm Inclusive EMCO adjustment plate no alignment necessary!! 75mm long - VDI 25 R2Z 320W Double I.D. Turning holder For I.D. machining at the main and counter spindle with internal coolant supply, Clamping seat diameter ø25mm Inclusive EMCO adjustment plate no alignment necessary!! 75mm long - VDI W Multiple I.D. Turning holder offset in Y axes (VDI25) Multiple tool holder for I.D. machining on the main or counter spindle with internal coolant supply; For shank diameter: 4x ø25mm Inclusive EMCO adjustment plate no alignment necessary!! 75mm long - VDI 25 R6Z 360W Collet holder ER25 Collet holder ø25mm for ER25 collets; Clamping range ø1-16mm W Reduction bushing ø8mm Reduction bushing ø25mm for boring bars ø8mm W Reduction bushing ø10mm Reduction bushing ø25mm for boring bars ø10mm.

54 EMCO EMCOTURN E Page 54 of W Reduction bushing ø12mm Reduction bushing ø25mm for boring bars ø12mm W Reduction bushing ø16mm Reduction bushing ø25mm for boring bars ø16mm W Reduction bushing ø20mm Reduction bushing ø25mm for boring bars ø20mm. ø25 R1Z 410 FLOATING REAMER HOLDER ESX 16 For ESX 16 collets, clamping range ø1-10mm, internal coolant supply. R6Z 890 BAR STOP Special made dampened bar stop with a ø25mm shank to be used with an I.D. Tool ø25 holder. DRIVEN TOOL HOLDER VDI25 R2Z 471W DRILLING/MILLING HOLDER STAIGHT 73 mm For drilling, milling and synchronized tapping at the main or counter spindle, ER 25 collets or Quick Flex-Modular system, i=1:1, clamping range ø1-16mm, max rpm, external coolant supply, 73 mm long - VDI 25/coupling DIN 5480 WTO:

55 EMCO EMCOTURN E Page 55 of 71 R2Z 491W DRILLING/MILLING HOLDER STAIGHT 57,5 MM For drilling, milling and synchronized tapping at the main or counter spindle, ER 20 collets or Quick Flex-Modular system, i=1:1, clamping range ø1-13mm, max rpm, external coolant supply, 57,5 mm long - VDI 25/coupling DIN 5480 R2Z 461W R2Z 481W R2Z 401W WTO: ANGULAR DRILLING/MILLING HOLDER LEFT For drilling, milling and synchronized tapping at the main spindle, Inclusive EMCO adjustment plate no alignment necessary! ER 25 collets or Quick Flex-Modular system, i=1:1, clamping range ø1-16mm, max rpm, external coolant supply, 75 mm long (total height: 106 mm!) Not useable for ET332! VDI 25 / coupling DIN 5480 WTO: L ANGULAR DRILLING/MILLING HOLDER RIGHT For drilling, milling and synchronized tapping at the counter spindle, Inclusive EMCO adjustment plate no alignment necessary! ER 25 collets or Quick Flex-Modular system, i=1:1, clamping range ø1-16mm, max rpm, external coolant supply, 75 mm long (total height: 106 mm!) Not useable for ET332! VDI 25 / coupling DIN 5480 WTO: R ANGULAR DRILLING/MILLING HOLDER DOUBLE For drilling, milling and synchronized tapping at the main and counter spindle, Inclusive EMCO adjustment plate no alignment necessary! ER 25 collets or Quick Flex-Modular system, i=1:1, clamping range ø1-16mm, max rpm, external coolant supply, 75 mm long (total height: 106 mm!) Not useable for ET332! VDI 25 / coupling DIN 5480 WTO: ADDITIONAL TOOL HOLDERS ON REQUEST!!

56 EMCO EMCOTURN E Page 56 of SET OF SINGLE-HAND-WRENCH Patented Single-hand-wrench size 25 for comfortable clamping and unclamping of Quick Flex-quick-change adaptors. Consisting of two wrenches QUICKFLEX -STARTERSET ER25 Quickflex starter set size ER25 to be used for several drilling and milling tool holders from WTO, consisting of: Single-hand wrench; Doppelschlüssel; Clamping wrench ER25; Weldon/Wistle-Notch-adaptor ø16mm; Milling arbor holder Ø16mm; Collet adaptor ER25; QUICKFLEX -STARTERSET ER20 Quickflex starter set size ER20 to be used for several drilling and milling tool holders from WTO, consisting of: Single-hand wrench; Clamping wrench; Jaw spanner size 30; Weldon/Wistle-Notch-adaptor ø12mm; Milling arbor holder Ø16mm; Collet adaptor ER20; ZETA Collet nut and spanner wrench: COLLET NUT ER-25QF-A (WTO) Collet nut ER-25QF-A short with external thread according to DIN6499. The ZETA -Safety clamping system is a safe and trouble-free clamping system developed for machine tools. WTO:

57 EMCO EMCOTURN E Page 57 of SPANNER WRENCH E 32 ZETA/ER25 Spanner wrench for collet nut ER-25QF-A short. The ZETA -Safety clamping system is a safe and trouble-free clamping system developed for machine tools. WTO:

58 EMCO EMCOTURN E Page 58 of 71 MANUALS: EMCOTURN E45 (828D/0iTF) Standard-Languages: One set included please confirm one of the standard languages for free. DE 4047 EN 4047 TA 4047 E45 Instruction Manual / GERMAN Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. E45 Instruction Manual / ENGLISH Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. E45 Instruction Manual / ITALIAN Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. Additional languages for extra costs: FR 4047 SP 4047 SE 4047 CZ 4047 DK 4047 E45 Instruction Manual / FRENCH Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. E45 Instruction Manual / SPANISH Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. E45 Instruction Manual / SCHWEDISH Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. E45 Instruction Manual / CZECH Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. E45 Instruction Manual / DANISH Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.

59 EMCO EMCOTURN E Page 59 of 71 NL 4047 FI 4047 HU 4047 PL 4047 PT 4047 RU 4047 TR 4047 CN 4047 E45 Instruction Manual / DUTCH Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. E45 Instruction Manual / FINNISH Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. E45 Instruction Manual / HUNGARIAN Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. E45 Instruction Manual / POLISH Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. E45 Instruction Manual / PORTUGUESE Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. E45 Instruction Manual / RUSSIAN Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. E45 Instruction Manual / TURKISH Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. E45 Instruction Manual / CHINESE-SIMPLE Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.

60 EMCO EMCOTURN E Page 60 of 71 ELECTRICAL DOCUMENTATION: INCLUDED IN THE BASIC MACHINE! PACKING FOR MACHINE: ZVZ ZVP ZVP STANDARD PACKING E45/MT25/MT45/HT45 For easy pick-up with the forklift. Consisting of: pallet, rolamit-cover CLIMATE PACKING E45/MT25/MT45/HT45 for transportation over-sea. Consisting of: pallet, dehumidifier, aluminium-cover and miscellaneous WOODENBOX E45/MT25/MT45/HT45 Additional protection for critical transportation

61 EMCO EMCOTURN E Page 61 of 71 TECHNICAL DATA Working range Swing over bed [mm] ø 430 Swing over cross slide (at Y=0) [mm] ø 300 Distance between centres (tailstock centre - spindle nose) [mm] 670 Distance between spindle noses f. counter spindle version [mm] 720 Max. turning diameter w/ axial turret (tailstock-version) [mm] ø 220 Max. turning diameter/ radial turret (counter sp. version) [mm] ø 300 Max. turning length [mm] 510 Max. bar work diameter (Option) [mm] ø 45 (51) Travel Travel in X [mm] 160 Travel in Z [mm] 510 Travel in Y [mm] +40 / -30 Main spindle (Spindle 1) Speed range (Option) [rpm] (5000) Max. torque (Option) [Nm] 78 (100) Spindle nose according to DIN A2-5 Spindle bearing inner diameter [mm] ø 80 Spindle bore diameter [mm] ø 53 (59) Max. chuck size [mm] ø 160 (175) Counter spindle (Spindle 2) Speed range [rpm] Max. torque [SIEMENS/FANUC] [Nm] 42 / 43 Spindle nose according to DIN A2-4 Spindle bearing inner diameter [mm] ø 70 Max. chuck size [mm] ø 130 C-axis ( main and counter spindle) Resolution [ ] 0,001 Rapid speed [rpm] 1000 Drive power (max.) Main duty cycle [kw] 8/13 Counter duty cycle[siemens/fanuc] [kw] 7/10 5,5/7,5 AXIAL tool turret / tailstock version Number of tool stations 12 Quick change tool shank according to DIN VDI 30 Tool shank size [mm] 20x20 Shank diameter for boring bars [mm] ø 32 Turret indexing time [sec] 0,14 Driven tools / coupling DIN5480 Speed range [rpm] Torque of driven tools (@ 20% duty cycle) [Nm] 16 Power of driven tools (@ 20% duty cycle) [kw] 4 Number of driven tools (coupling DIN 5480) 6 Max. duty max. speed or max. power [%] 25

62 EMCO EMCOTURN E Page 62 of 71 RADIAL tool turret / counter spindle version Number of tool stations 12 Quick change tool shank according to DIN VDI 25 Tool shank size [mm] 16x16 Shank diameter for boring bars [mm] ø 25 Turret indexing time [sec] 0,14 Driven tools Speed range [rpm] Torque of driven tools (@ 20% duty cycle) [Nm] 16 Power of driven tools (@ 20% duty cycle) [kw] 4 Number of driven tools (coupling DIN 5480) 12 Max. duty max. speed or max. power [%] 25 Feed drives Rapid traverse speed in X / Y / Z [m/min] 24 / 10 / 30 Feed force in X-axis [N] 4000 Feed force in Y-axis [N] 4000 Feed force in Z-axis [N] 6000 Acceleration from 0 to rapid speed X / Z [m/s 2 ] 6 / 8 Positioning variation P s in X / Y / Z (VDI 3441) [µm] 3 / 3 / 3 Automatic tailstock Tailstock travel [mm] 510 Tailstock thrust [N] 6000 Tailstock travel speed [m/min] approx. 20 Tailstock bore taper MT 4 Coolant system Tank capacity [l] 250 Pump 3,5 bar / (option 14bar) [kw] 0,57 / (2,2) 3,5bar/1,5bar [l/min] 15/65 Hydraulic unit Multi-circuit hydraulic system for power chuck Oil tank capacity [l] 11 Max. pressure for work holding [bar] 60 Pneumatic unit Air pressure required [bar] 6 Air volume required [l/min] 5 Quality according to DIN ISO Class 4 Lubrication system Guide ways and ball screw (featuring oil saver logic) autom. central oil lubrication Main spindle, counter spindle (free of maintenance) Grease lubrication Chip conveyor 10-pin Harting plug is includes Coolant Saver Logic software.

63 EMCO EMCOTURN E Page 63 of 71 Parts-catcher Pneumatically operated [bar] 6 Max. finished part length [mm] 120 Max. finished part diameter [mm] ø 45 (51) Max. finished part weight [kg] 2,0 Painting Red RAL No Light - Grey RAL No Graphite - Grey RAL No Black RAL No Power supply Voltage [V] 3x400 / PE Max. voltage fluctuations [%] +/-10 Frequency [Hz] 50/60 Connected load value [kva] 25 Min. main fuse for machine [A gg,gl] 50 Required short circuit power [kva] 1100 Operable temperature range [ C] +10 to +35 Dimensions / weight Spindle height above floor [mm] 1100 Machine total height [mm] 1960 Floor space W x D (without chip conveyor) [mm] Total weight of the machine with tailstock [kg] 3300 Total weight of the machine with counter spindle [kg] 4000 Sound intensity level Average sound emission level [db(a)] 78 According to the following conditions: Measuring method: enveloping surface according to DIN Measured point: 1m distance and 1,6 m above the floor Operating mode: max. spindle speed w/ no load SUBJECT TO TECHNICAL CHANGES!

64 EMCO EMCOTURN E Page 64 of 71 CONTROL DESCRIPTION: FANUC serie 0 i CNC control / drives Fanuc serie i CNC control incl. manual Guide i Dialog programming system. Continuous-path control with high sophisticated technology functions using digital drives for standard and complex machining, such as turning, milling, drilling, rigid tapping, polygon turning,... High dynamical and precise digital drives ( i-serie) offer functions such as: Spindles with C-axis functionality Synchronous spindles Exact Stop and retract function High-speed process signals... Interpolation Linear interpolation (G00, G01) Multi-quadrant circular interpolation (G02,G03) Thread functions Constant lead threading (G33) Multiple thread cutting (G33) Continuous thread cutting(g33) Thread cutting retract Feed functions Feed mode in increments per minute (G94) Feed mode in increments per revolution (G95) Dwell (G04) Reference function Reference position return (G28,G30, G53) Coordinate system Local workpiece coordinate system (G52) Workpiece coordinate system (G53-G59) Workpiece coordinate system preset (G92) Coordinate system (work shift) Values of coordinate and Absolute programming (G90) dimensions Incremental programming (G91) Inch (G21) or metric (G20) mode Decimal point programming Diameter programming in X Spindle functions C-axis contour control (angular programming) Constant surface speed control (G96) Direct spindle speed (G95) Spindle orientation Tool functions Tool wear and geometry corrector Tool nose radius compensation (G40, G41, G42) Tool offset pairs 64 Auxiliary functions Standard M-functions Number of miscellaneous M-codes 4 pairs Macro Macro B parametric programming

65 EMCO EMCOTURN E Page 65 of 71 Program creation and edition Part program directory (number and name) Sub-programs Program block search Extended part program editing function Background editing Registered program 400 Part program storage KB Canned cycles External / internal roughing cycle (G77) Thread cutting cycle (G78) Facing cycle (G79) Canned cycle for drilling (G80, G83, G85) Rigid tapping cycle (M29+G84) Conversational programming MANUAL GUIDE i Data in/out Key switch to protect data PCMCIA Interface (additional memory space for program data) Serial interface RS232 Display FANUC LCD colour display 15 Displayed data Axes positioning Spindle speed Feedrate display Programmed codes display (T,S,M,F) Modale G codes Parts counter Run hour display Clock Input increments 0,001mm (0,00001inch) or 0,001 Override Spindle speed : 50% to 120% Feed rate: 0% to 120% Rapid speed: 0% to 120% Feedrate range 0,001mm/rev to rapid traverse rate Manual operations Electronic handwheel (MPG) optional Manual continuous feed - JOG Feedrate override Spindle override Execution operations Manual Data Input operation MDI Automatic Single block Program stop (M00) Optional program stop (M01) Block delete - SKIP Program restart DRY RUN Alarm and diagnostic functions Emergency functions Alarm messages Alarm history display Operation history display Maintenance history display Help screen Diagnostic screen

66 EMCO EMCOTURN E Page 66 of 71 Polygonal turning Limit stop switch Work area limitation Spindle pitch compensation Back-Lash compensation Control language MANUAL GUIDE Due to the synchronisation of the main spindle with the driven tool spindle, the machine is capable to machine flats (square, hexagon,...) on the workpiece very efficient. Software limit switches on any linear axis Adjustable for the operator Available for any linear axes Available for any linear axes Language reversible (German or. English) German English French Italian Spanish MANUAL GUIDE i is the operation guidance to support an operator on many situations such as creating a part program, checking by machining simulation, set-up and actual machining. These operations can be done on the only one screen. ISO code form is adopted as the part program format, it is widely used on many CNC machine tools, furthermore, machining cycles, which can realize complicated machining motions by simple programming, are provided. Stock removal cycle With the Stock removal cycle, a contour programmed can be produced from a blank by means of paraxial stock removal. The contour can include relief-cut elements. The technology (roughing/finishing/complete machining) is selectable. The cycle can be called from any collision-free position. Thread cutting cycle With the Thread cutting cycle you can machine cylindrical and tapered outside and inside threads with constant lead in longitudinal or face machining. Both single threads and multiple threads can be cut. In multiple thread cutting, the threads are cut one after the other. Infeed is automatic. You can select either constant infeed per cut or constant cross-section of cut. A right-hand thread is determined be the spindle direction. Feedrate and spindle override both have no effect in thread travel blocks. Grooving cycle The grooving cycle allows symmetrical recesses to be produced for longitudinal and facing operations on any straight contour elements. Outside and inside recesses can be made.

67 EMCO EMCOTURN E Page 67 of 71 Drilling cycle The tool drills at the programmed spindle speed and feedrate to the programmed final drilling depth. Deep hole drilling is performed with a depth infeed of a maximum definable depth executed several times, increasing gradually until the final drilling depth is reached. The drill can either be retracted to the reference plane+safety distance after every infeed depth for swarf removal or retracted in each case by 1mm for chip breaking. Rigid tapping The tool drills at a programmed spindle speed and feedrate to the programmed thread depth. With this CYCLE84 you can perform rigid tapping operations. No special holder with an integrated length compensation is needed. Reaming cycle This cycle can be used to ream axial or radial holes. Milling cycles A wide range of milling cycles can be used for milling operations. This ensure easy programming at the machine and a quick set-up for the production. Graphical simulation Fast and realistic simulation incl. Animation. Raw part and machining process is shown in 3D graphics.

68 EMCO EMCOTURN E Page 68 of 71 CONTROL DESCRIPTION: SIEMENS 828D CNC control / drives 828D SolutionLine, Sinamics S120 High performance CNC control for ultimate accuracy and machining speed. SINUMERIK 828D and SINAMICS drive and motors are perfectly tailored for state of the art turning machines. Powerful CNC-functions combined with a unique 80bit NANOFP Accuracy (80 bit floating point accuracy from the position control to the internal encoder resolution) enable highest workpiece accuracy at a minimum of machining time. With a flexible CNC programming language and the state of the art ShopTurn machining step programming, single parts as well as large batch series can be programmed and machined with maximum effectiveness. Due to powerful kinematic transformations and a large set of technological cycles, SINUMERIK 828D also meets the demands of high sophisticated machine applications with driven tools and sub-spindle. Highlights Modern, colorful and clear user surface Technology overlapping programming (turning, milling, drilling, tapping,...) Contextual help function and support 3D Graphics and 3D simulation Animated support graphics Simple programming via ProgramGUIDE Calculator function Program preview, USB-port, etc. Data in/out Via CNC full keyboard at the operator panel, USB-PORT and Ethernet. Programming SINUMERIK G-code programming with high-level language commands for flexible programming of medium and large batch work-pieces programguide: technology cycle support for SINUMERIK G-code programs ShopMill machining step programming for efficient programming of single and small batch work-pieces (CNC option) Built-in ISO code interpreter Program manager with readable part program names Program manager with full access to all media devices Display operator panel incl. 10,4 TFT- colour monitor Buffered CNC memory 3 MB Minimum block cycle time 6 ms Max. no. of tools/cutting edges 128/256 Program storage Work piece / part program / sub program directories with alpha-numeric character (max. 24) are used for user friendly and transparent handling. Sub-program maximum 8 subroutine levels, Math. calculation functions +,-,,, cos, sin, tan, e-function, In, =, >,<,, etc. System of units Metric or inch (reversible) Smallest increment unit 0,001mm (0,00001inch) or 0,001 Input dimension incremental or absolute dimension Feedrate One to one in mm/rev or mm/min

69 EMCO EMCOTURN E Page 69 of 71 Override Spindle override: 50% to 120% Feed override: 0% to 120% Rapid override: 0% to 120% Feedrate range 0,001mm/rev to rapid traverse rate Threading operation Longitudinal, transversal or tapered with constant or linear in/decreasing lead, single or multiple threads with angular approach or run-out path. Synchronous tapping Taps can be machined with any spindle without compensation holder. Speed and feedrate is fully synchronised. Work shift Adjustable or programmable via FRAMES (TRANS,ROT, MIRROR,SCALE) Spindle speed Input in rpm or V-const. m/min Spindle speed limitation Adjustable or programmable Coordinate system Cartesian or polar coordinates and cylinder-coordinates Tool data Tool offset selection via T- and D-number (PowerMill: Random access tool management for the tool changer, tool life management,... ) Cutter radius compensation Programmable via G40,G41,G42 Real-time clock Time is still set after the machine is switched off. Machining time The time between cycle start and end of program (M30) is shown on the control. Machining segments can be timed individually. Limit stop switch 2 Software limit switches on any axis Work area limitation Adjustable for the operator Spindle pitch compensation Available for any axes Back-Lash compensation Available for any axes Cylinder interpolation Simplified due to TRACYL (X/Y/Z) Face side interpolation Simplified due to TRANSMIT function - (X/Y/Z)) Helical interpolation Enables internal and external thread milling. Program simulation Graphical CNC simulation in 3D rendering and also in the planes Block search Program number, line number and target position can be searched. Dry-run Used to test the program without spindle rotation and coolant. The feed override controls any axis movement. Access protection Several programs, tool data, work shifts, etc. can be locked via a key switch. Back-ground editing Programs can be written and edited while the machine is in production. Machining from external Programs can be loaded and executed via a network or USB- Port. Diagnose function Continuous condition monitoring due to the integrated diagnose system. Alarms are display in plain text format. Program coordination Programs can be synchronized by using WAITMARKS. Operating modes JOG AUTOMATIC MDA Manual Data Automatic REPOS REFERENCE

70 EMCO EMCOTURN E Page 70 of 71 ProgramGUIDE and ShopTurn cylces Contour calculator Free contour programming; An integrated contour calculator calculates any missing parameter for you, provided that they can be computed from other parameters. You can chain a maximum of 50 contour elements. Contour transition elements radius and chamfer are also provided to help you chain contour elements. The programmed contours are transferred to the edited parts program. Machining cycles Stock removal cycle With the Stock removal cycle, a contour programmed in a subroutine can be produced from a blank by means of paraxial stock removal. The contour can include relief-cut elements. The technology (roughing/finishing/complete machining) is selectable. The cycle can be called from any collision-free position. Grooving cycle The grooving cycle allows symmetrical and asymmetrical recesses to be produced for longitudinal and facing operations on any straight contour elements. Outside and inside recesses can be made. Undercut cycle With this cycle, undercuts to DIN509 of forms E and F can be produced with usual loading for a finished part diameter > 3mm. Thread cutting cycle With the Thread cutting cycle you can machine cylindrical and tapered outside and inside threads with constant lead in longitudinal or face machining. Both single threads and multiple threads can be cut. In multiple thread cutting, the threads are cut one after the other. Infeed is automatic. You can select either constant infeed per cut or constant cross-section of cut. A right-hand thread is determined be the spindle direction. Feedrate and spindle override both have no effect in thread travel blocks.

71 EMCO EMCOTURN E Page 71 of 71 Drilling cycle The tool drills at the programmed spindle speed and feedrate to the programmed final drilling depth. Deep hole drilling is performed with a depth infeed of a maximum definable depth executed several times, increasing gradually until the final drilling depth is reached. The drill can either be retracted to the reference plane+safety distance after every infeed depth for swarf removal or retracted in each case by 1mm for chip breaking. Rigid tapping The tool drills at a programmed spindle speed and feedrate to the programmed thread depth. With this CYCLE84 you can perform rigid tapping operations. No special holder with an integrated length compensation is needed. Tap drill-milling cycle With a special tap-drill the core hole of the thread can be drilled and the thread milled right after. Milling cycles A wide range of milling cycles can be used for milling operations. This ensures easy programming at the machine and a quick set-up for the production. Engraving cycle Allows to engrave text along a line or an arc. The text can be fixed or variable. E.g. date, clock time, part number, etc. can be written on the part. Simulation Simulation 2D-simulation of tool path 3D-simulation of finished part and tool path Calculation of cutting time Background editing while the machine is running SUBJECT TO TECHNICAL CHANGES!