ALPHA Floor Grinder. Instruction manual
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1 LPH Floor Grinder Instruction manual (US)
2 Instruction manual LPH Index 1. EU-Declaration of Conformity Machine applications Technical data pplication of tools Safety rules for the operation of the floor grinder Operation Changing of tools ppendix...7 CONTEC GmbH Hauptstrasse 146, lsdorf, Deutschland/ Germany/ llemagne CONTEC 2011
3 Instruction manual LPH Declaration of Conformity according to EN ISO/IEC For the machine described below EC-Declaration of Conformity Month.Year:. Product denomination: Model: Floor Grinder lpha Serial number: Herewith we declare, that the machine is complying with all the essential requirements of the Machine Directive 2006/42/EC of the EUROPEN PRLIMENT of the 17th of Mai 2006 The person authorized to compile the relevant technical documentation (ccording to ppendix II Nr. 1.. Nr. 2, 2006/42/EG): Name, Surname: Function: ddress: Greb, Johannes Technical Manager Neuer Weg 17, lsdorf, Germany More information on the compliance with the directive is contained in ppendix 1. This Declaration is given by the manufacturer: Name: ddress: Contec Maschinenbau & Entwicklungstechnik GmbH Hauptstraße 146, lsdorf, Deutschland / Germany Given by: Name, Surname: Function: Greb, Johannes Technical Manager lsdorf, Place/Date Signature For the machine described below ppendix 1 of the Declaration of Conformity Month.Year:. Product denomination: Model: Floor Grinder lpha Herewith we declare, that the machine is complying with all the essential requirements of the: Directive 2004/108/EC of the EUROPEN PRLIMENT of the 15th of December 2004 on Electromagnetic Compatibility Directive 2006/42/EC of the EUROPEN PRLIMENT of the 17th of Mai 2006 Harmonised Standards used: EN Safety of Machinery asic concepts EN Safety of Machinery Technical principles CONTEC GmbH Hauptstrasse 146, lsdorf, Deutschland/ Germany/ llemagne CONTEC 2011
4 Instruction manual LPH Machine applications Grinding of horizontal, dry floors such as concrete and steel surfaces with or without a coating and asphalt using CONTEC grinding tools. The use of the machine outside is only possible in dry weather. 3 Technical data Grinding width 230 mm (9 in) Width 30 cm (12 in) Length 60 cm (24 in) Height 51 cm (20 in) Weight 42 kg (93 Ibs) Speed of grinding head 1680 rpm Hose 50 mm (1.97 in) verage value of acceleration a hv * 9.6 m/s 2 Noise level L wa * 100 d() Noise level Leq * 90 d() * Data: VÜ Verein zur Überwachung technischer nlagen e.v. 4 pplication of tools 4.1 General applications Tool Diamond PCD pplication Grinding of plain floors, - Smooth surface - Semi rough surface - Rough surface C Levelling of uneven surfaces - Smooth surface - Semi rough surface - Rough surface Levelling of Steps, corners, joints etc. Renovation Repair Faults in concrete Grinding of - Hard concrete - Oily and greasy floors - Painted floors - Epoxy coatings Removal of floor surfaces up to 5 mm C Removal of carpet and tile glue C Grinding of asphalt Suitable Less suitable C Unsuitable CONTEC GmbH Hauptstrasse 146, lsdorf, Deutschland/ Germany/ llemagne CONTEC 2011
5 Instruction manual LPH pplication of diamond discs Grinding of: Description: Colour: Hard floors CS16 / PCD grit silver Normal concrete CS40 / VS2 lue / red ggressive concrete C1 / C2 rown / green Terrazzo MC line Epoxy / PU glue PCD plate and grit silver 5 Safety rules for the operation of the floor grinder ttention! The LPH floor grinders are constructed according to existing safety rules and regulations. These technical precautions should not be removed or changed under any circumstances. While operating the machines the following points should also be kept in mind: 1. The grinders should always be operated with all safety covers and technical precautions. 2. During transport, cleaning, repair or maintenance the grinder must be disconnected from the mains. That also applies to the changing of tools. 3. The safety ring (Diagram No. 17) can only be removed while operating the machine directly against the wall. While operating the machine without the safety ring dust can be generated. In this case the operator must wear a mask. In all other cases the grinder must be operated with the safety ring. 4. The operator should never leave the machine unattended during operation. 5. efore leaving the machine all rotary parts should be brought to a stand still. Electric models must be disconnected from the mains. Make sure that the machine cannot roll or move by itself. 6. fter any maintenance and adjustment all safety covers must be reattached. 7. Ear protectors must be worn. 8. Eye protectors must be worn. 9. Safety shoes with steel caps must be worn. CONTEC GmbH Hauptstrasse 146, lsdorf, Deutschland/ Germany/ llemagne CONTEC 2011
6 Instruction manual LPH In the event of a large amount of dust during operation, connect a dust collector to the grinder. 11. Depending on the floor (floor coating) grinding can produce gases. The operator must be held responsible if these generated gases are dangerous and if protection is necessary. Grinding floors containing asbestos is especially dangerous and can cause health problems. Special masks must be worn which keep the breathing air clean. dust collector must be used and should be equipped with filters suitable for asbestos dust. 12. The floor must be brushed before grinding because loose material could get into the tools and fly away. nchor screws and bolts coming out of the floor can also be seen better if the floor is clean. If the grinding head hits a anchor screw or bolt then serious damage can be caused to the machine or grinding head. 6 Operating Disconnect the grinder from the power supply! fter mounting the appropriate tools, the operation of the grinder can begin. djust the grinder by loosening the screws of the rear wheel swing (ppendix diagram No. 3) and changing its position in the slots so that the motor axis is 90 level to the floor. Tighten the screws again. Connect the grinder to the mains. Lift the tool from the floor by tilting the machine onto its back wheels. Switch the motor on. ttention, when switching on the motor, beware the machine jumps slightly. fter the motor has reached full speed, place the grinding head carefully on the floor. If the machine is correctly adjusted (see above) it is easy to move across the floor. If the machine pulls to the left or right, the machine has to be re-adjusted by changing the position of the rear wheel swing (see above). ttention: Never switch the motor on while the grinding head is on the floor. Dust emission should be prevented by connecting a dust collector. efore finishing the grinding process the machine must be switched off and the tools have to be brought to a stand still by letting them touch the floor. Disconnect from the power supply. CONTEC GmbH Hauptstrasse 146, lsdorf, Deutschland/ Germany/ llemagne CONTEC 2011
7 Instruction manual LPH Changing of the tools ttention: efore working on the grinder bring the motor to a total stand still and disconnect from the power supply. ttention: Tools can be hot after use. - Tilt the machine onto the back wheels and rest it on the handlebar. - ll tools discs are fixed with three llen screws to the tool bracket. ppendix lpha tools No Remove the screws with an 8mm llen key. - Check the grinding tools for wear and tear for the next application. - If necessary remove the diamond / tool plates. Each plate is held by 3 M8 screws. - Fix new tools according to the appendix lpha tools. - djust the different heights of the tools by changing the position of the rear wheel swing (see chapter 6 Operating). The motor axis of the grinder has to be 90 level to the floor. 8 ppendix Diagrams Tools Part list CONTEC GmbH Hauptstrasse 146, lsdorf, Deutschland/ Germany/ llemagne CONTEC 2011
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9
10 LPH Stückliste / Parts List rtikel-nr. / Part-No. Description 1 Description 2 D-Nr Weight KG Grinding Head Frame lpha 1 6, Rear Swing rm lpha 3 1, Rear Wheel lpha 5 1, racket for Coupling lpha 7 1, Rubber Coupling For Drive lpha 9 0, racket for Plates lpha 11 2, Rubber Sealing lpha 13 0, Clamp lpha 15 0, Dustring lpha 17 0, Motor 1,8 KV, 230 Volt, 50 HZ, Omega 19 23, Motor 1,5 KV, 110 Volt, 50 HZ Omega 19 15, ottom Handle lpha 21 0, Top Handle lpha 23 2, US Top Handle lpha G and US Version 23 2, Handle screw M10-25 lpha 25 0, Switch for lpha 27 0, Rubber Grip lpha 29 0, C1 Diamond Plate C1 Yellow 51 0, C2 Diamond Plate C2 ubergine 51 0, C1 Diamond Plate C1 rown 51 0, C2 Diamond Plate C2 Green 51 0, CS06 Diamond Plate CS06 Red 51 0, CS16 Diamond Plate CS16 Silver 51 0, CS40 Diamond Plate CS40 lue 51 0, CS6/16 Diamond Plate CS6/16 Gold 51 0, MC0 Diamond Plate MC0 rown round 51 0, MC0+ Diamond Plate MC0+ Silver round 51 0, MC1 Diamond Plate MC1 lack round 51 0, MC2 Diamond Plate MC2 Green round 51 0, MC3 Diamond Plate MC3 lue round 51 0, MC4 Diamond Plate MC4 Yellow round 51 0, PKD-S Diamond Plate PCD in Segment 51 0, Plate for polishing Dotts 55 0, N Resignbond Wet Grid 120 lack 57 0,09 Seite 1 von 2
11 LPH Stückliste / Parts List T Resignbond Dry Grid 120 lack 57 0, N Resignbond Wet Grid 1800 lue 57 0, T Resignbond Dry Grid 1800 lue 57 0, N Resignbond Wet Grid 220 Red 57 0, T Resignbond Dry Grid 220 Red 57 0, N Resignbond Wet Grid 3000 Grey 57 0, T Resignbond Dry Grid 3000 Grey 57 0, N Resignbond Wet Grid 30 rown 57 0, T Resignbond Dry Grid 30 rown 57 0, N Resignbond Wet Grid 400 Yellow 57 0, T Resignbond Dry Grid 400 Yellow 57 0, N Resignbond Wet Grid 5000 Pink 57 0, N Resignbond Wet Grid 60 Green 57 0, T Resignbond Dry Grid 60 Green 57 0, N Resignbond Wet Grid 800 White 57 0, T Resignbond Dry Grid 800 White 57 0, racket for Sandpaper lpha 59 2, Flails for Grinder Head Tipped Tungston Carbide Omega/lpha 65 0, Flails for Grinder Head Full Tungston Carbide Omega/lpha 67 0, Dustring lpha 0, Dustring lpha 0, Dustring lpha 0, , Grinder Head for Flails for 12 xis lpha 0, racket for Coupling lpha 1, US Switch Motor Protective lpha 110 Volt England 0, Switch ox For Motor Protective lpha 110 Volt England 0, Undervoltage Switch 110 V 50 HZ lpha England 0, Cable Ring 6 mm lpha 0, US Motor 1,1 KV, 115 Volt, 60 HZ LPH US 15,00 Seite 2 von 2
ALPHA. Floor Grinder. Instruction manual
LPH Floor Grinder Instruction manual Instruction manual LPH - 2 - Index 1. EU-Declaration of onformity...3 2. Technical data...4 3. pplication of tools...4 4. Safety rules for the operation of the floor
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