1 BGJ 型变频调速纵剪线 ( 液压 ) FOB60000 USD/SET. BGJ variable frequency speed regulating slitting line (hydraulic pressure)

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1 1 BGJ 型变频调速纵剪线 ( 液压 ) FOB60000 USD/SET BGJ variable frequency speed regulating slitting line (hydraulic pressure) 1 滚剪切硅钢片或低碳钢薄板厚度 : 0.2~0.5mm Thickness of roll slitting silicon steel sheet or low carbon steel sheet 2 滚剪切条料宽度 : 40~1250mm Width of the rolling slitting sheet 3 滚剪切条料的毛刺 : 0.02mm Strip Burr: 4 滚剪切条料宽度误差 : ±0.2mm Width tolerance of strip burr 5 纵剪线速度 : 0~70M/min Speed of slitting line 6 开卷机卷筒标准直径 : Φ 500mm Decoiler drum standard diameter 7 收卷机卷筒标准直径 : Φ 500mm Recoiler drum standard diameter 8 开卷机最大装载负荷量 : 6T Max load capacity of Decoiler 9 收卷机最大装载负荷量 : 6T Max load capacity of recoiler 10 开卷机最大活动直径 : Φ 530mm, Max activity diameter of decoiler 11 最小活动直径 : Φ 470mm Min activity diameter 12 收卷机最大活动直径 : Φ 510mm, Max activity diameter of recoiler 13 最小活动直径 Φ 470mm Min activity diameter 14 导正压紧机工作压力 : Mpa Guide pressure device working pressure 15 滚剪机主轴外径 : Φ 120mm Outside diameter of the spindle for the roll slitting machine

2 16 升降高度 : 350mm, Lifting height 17 升降移动车 V 型托料盘最大载重 : 6T V shape tray maximum load capacity of the lifting moving vehicle 17 滚剪线电机总功率 : 32KW, General motor power 开卷机 滚剪机 收卷机变频器驱动交流电机 Decoiler,rolling cutting machine,recoiler AC motor driven by the frequency converter. 18 线总长 11M 宽 5M, 占地面积 55M 2 Total length 11m,width 5m,covering the area of 55 square meter. 19 线设备总重量 : 11T Total weight 20 线水平工作高度 : 1M Working height level 主要配置 :Main construction 1 6T 液压张紧开卷机 1 台 6Ton Hydraulic pressing decoiler 2 6T 液压张紧收卷机 1 台 6Ton hydraulic pressing recoiler 3 变频滚剪机 1 台 Variable frequency roll slitting machine 4 双气动导正压紧装置 1 台 Double pneumatic guide pressing device 5 6T 新型电动进出料升降车 2 台 6Ton new type electric feed-in and feed-out lifting vehicle 6 电控箱 1 台 Electric control panel 7 液压站 1 台

3 Hydraulic station 8 磨刀机 1 台 Grinding machine 9 YG20 硬质合金园剪刀 12 把 YG20 carbide scissors 配置传感器 测长装置 智能长度数显表 可予置所需剪切长度 ( 单位精度 :0.1M) 到数时 声响提示 The configuration of the sensor, length measuring device, intelligent digital display meter, the cutting length that required can be preset,(unit precision:0.1m) sound alarm when reaching the number. 2 BGJ1250A-06 纵剪线技术参数 ( 新型 ) FOB USD/SET BGJ1250A-06 technical parameters of the slitting machine (New model) 一. 生产线组成及特点 :Construction and characteristics of the production line 1 开卷机含上料车 ( 液压涨紧, 料车电动行走, 电动升降 ); Decoiler including the feeding vehicle (hydraulic pressing, electric moving of the material vehicle, Electric lift) 2 托料装置 ;material supporting device 3 可调导向装置 ;adjustable guide device 4 滚剪机 ;roll slitting machine 5 托料中间桥 ;supporting intermediate bridge 6 张紧导正装置 ;pressing guide device 7 收卷机 ( 液压涨紧 );Recoilder(hydraulic pressing)

4 8 液压站 ;Hydraulic station 9 电控柜及操作台 ;Control cabinet and operation desk 10 硬质合金滚剪刀具:12 把 ;Carbide cutting tools :12 pcs 二. 生产线技术参数 : Technical characteristics of the production line 1. 对开卷料要求 :requirement of the decoiler (1) 内径 inside diameter: 500mm (2) 宽度 width: mm (3) 最大重量 max weight:6t (4) 最大外径 max outside diameter:φ 1200mm (5) 硅钢带厚度 thickness of the silicon steel sheet: mm 2. 剪切卷料成品规格 :Coils specification (1) 收卷最大内径 max inside diameter of recoils: 510mm (2) 最小剪片宽度 min width of cutting sheet:40mm 3. 设备技术规格及主要参数 :technical specification and main parameter (1) 设备主轴直径 spindle diameter:φ 125mm, 轴表面洛氏硬度 HRC53-59,Rockwell hardness of the spindle surface 轴向端跳动 axial termination runout 0.003mm, 径向跳动 radial runout 0.02mm, 滚剪刀安装后的端面跳动 end runout after installing the roll scissors 0.012mm; (2) 剪切速度 cutting speed:0-120m/min (3) 收卷端面不齐度 1.0mm 以下 ( 连续匀速剪切状态为准, 内层 10 圈不计 ); Recoiler end nonstraightness below 1.0mm (continuous uniform cutting speed, 10 circles inner layer not considered (4) 最多装刀数 :8 对 ;Maximum number of knives (5) 收卷张紧力 :500Kg( 气囊可调 ); Recoil pressure:500kg(adjustable air bag) (6) 剪切毛刺 : 0.02mm;Cutting burr

5 (7) 单边不直度 : 0.2mm/2000mm;Single edge non-straightness (8) 剪切宽度误差 : 0.1mm; tolerance of cutting width (9) 刀具直径 :Φ 250mm, Diameter of knife tool 4. 工作电压 : 电压波动 380V 10%, 频率 50H Z±2% Working voltage: voltage fluctuation 380V 10%,Frequency 50H Z±2% 5. 环境条件 : 温度不高于 45 C, 湿度不高于 85%; Environmental conditions: not more than 45 C for the temperature and not higher than 85% for the humidity. 6. 设备操作方向 : 左 Equipment operation direction: Left 三. 生产线结构描述 :Description of the production line 1. 收 开卷料车 decoiler and recoiler vehicle 收 开卷料车承载硅钢带卷料, 可做水平移动 垂直升降两个方向的运动, 并将硅钢带运送至开卷机或运出收卷机 料车主要由车架 托盘 标准螺旋升降机 移动标准减速机 车轮 导向柱 电机等部分组成 decoiler and recoiler vehicle carries the coil material to make the two direction movement of horizontal and vertical. And convey the coil material to the decoiler and send out of the recoiler. The vehicle mainly consists of frame, tray, standard spiral elevator, standard moving speed reducer, wheels, guide pole as well as motor. 2. 变频开卷机 Frequency decoiler 卷料内径 coil material inner diameter: 500mm 卷料最大外径 coil material max outside diameter: 1200mm 卷料重量 coil material weight: 8T 开卷头涨缩范围 coil head expanding scope:480mm-530mm 卷料最大宽度 Max width of coil material: 1250mm 开卷机作为生产线的首台设备, 主要用于夹紧硅钢带卷料, 并为生产线输送卷料 开卷机主要由减速机 独立液压站 底座 主轴装置 带有锥形滑块的圆弧承板等部分组成, 主轴采用旋转液压缸收缩 张紧, 可正转 反转 采用超声波测距传感器控制开卷机运行速度

6 Decoiler as the first equipment of the slitting line mainly is used for tightly clamping the silicon steel coil, and conveying the coil materials. The decoiler mainly consists of speed reducer,independent hydraulic station,base seat, spindle Device, circular bearing plate with tapered slider and other parts.spindle device is adopted by rotating hydraulic cylinder, which can shrink, tension, positive rotate and reverse rotate. The running speed of the decoiler is controlled by the ultrasonic ranging sensor. 3. 托料装置 material supporting device 托料装置用于连接开卷机放出的板料, 使其从转动的辊筒经过托料装置, 顺利进入导向装置和滚剪机 托料装置由焊接的架体 气缸控制的不锈钢花纹翻板和料滚组成 Material supporting device is used for connecting the plate material released from the decoiler to make it pass the moving drum through the supporting device,and smoothly into the guide device and roll slitting machine. The supporting device consists of welded frame, stainless steel turning plate controlled by gas cylinder and feed roller. 4. 滚剪机 移动导向装置 Roll-slitting machine,movable guide device 滚剪机是纵剪线的核心设备, 其主要作用是将成卷的硅钢带按规定的尺寸剪切所需宽度的条料 滚剪机主要由床身 主机箱 主轴 硬质合金刀具 尾箱 等部分组成 Roll-slitting machine is the key equipment of the slitting line; its main function is slitting the silicon steel strip materials to specified width according to the required size. It is mainly composed of the bed, main engine box, spindle, carbide cutting tools, tail box, etc. 剪切宽度误差 slitting width tolerance: 0.1mm 剪片厚度 slitting sheet thickness : mm 剪切速度 slitting speed:120m/min 最多分切条数 max slitting number:10 条移动导向装置能引导硅钢带板料顺利进入纵剪机, 为硅钢带的剪切进行可移动横向导向

7 移动导向装置由架体 手轮 压件 滚动导引 减速机等组成, Movable guide device can lead the silicon steel strip to enter the slitting machine smoothly, and take transverse moving guide for the slitting. This device is composed of frame body, hand wheel, pressing parts, rolling guide, speed reducer, etc. 工作台横向移动装置, 可使工作台沿滚剪机床身的轨道, 横向方向移动以便调节边丝宽度 Table horizontal moving device, can make the work table to move in a transverse direction along the bed rail of the roll slitting machine, to adjust edge width. 5. 托料中间桥 supporting intermediate bridge 托料中间桥的主要作用是承担剪切后的硅钢带条料顺利通过缓冲坑, 进入张紧装置, 并且由摆杆电位器控制收卷机的卷取速度 接料中间桥主要由架体 料滚 气缸控制的不锈钢花纹翻板 摆杆 电位器 传感器等组成 The main function of the supporting intermediate bridge is to bear the silicon steel sheet after slitting through the buffer pit smoothly, into the pressing device, And control the coil speed of recoiler by the swing rod potentiometer. It s mainly composed of frame body, roller, and stainless steel turning plate controlled by gas cylinder, swing rod, potentiometer, as well as the sensor. 6. 张紧导正装置 pressing guide device 为了保证剪切后硅钢带园紧度, 为了使带卷卷取整齐, 纵剪线设置了张紧导正装置, 给收卷机提供张力 其主要由架体 上横梁 液压缸控制的活动下横梁 气囊上垫块 下垫块 托料翻板 导正辊 分条辊等部分组成 张紧装置的正常过料宽度为 1250mm In order to guarantee the roundness, tightness and neatness of the silicon steel coils, the pressing guide device is set up to supply the tensions. It s mainly comprises of frame, upper beam, moving bottom beam controlled by the hydraulic cylinder, upper airbag cushion block, bottom cushion block, Material support turning plate, guide roller, slitting roller etc.

8 The normal feeding material width of the pressing device is less than 1250mm. 7. 收卷机 recoiler 卷取内径 coiler inner diameter: 500mm 最大卷取宽度 max coiler width:1250mm 卷料最大重量 max coil material weight:6t 最大卷取直径 max coil material diamter: 1200mm 收卷机作为生产线的末端设备, 也是纵剪线的关键设备 其主要作用是将分条后的硅钢带进行拉紧整齐的卷取, 为横剪线提供原料 收卷机主要由减速机 主轴传动系统 旋转液压缸等装置组成 Recoiler as the terminal equipment of the production line is also the key equipment of the slitting machine. Its main function is to tension and neatly coil the silted silicon steel strip, to supply the raw material to the transverse lamination cutting machines. It mainly consist of speed reducer, spindle driving system, rotating hydraulic cylinder and so on. 8. 液压站 Hydraulic station 9. PLC 控制系统 7 寸彩色触摸屏显示 PLC control system, 7inch color touchable screen display

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