PRODUCT CATALOGUE 2018 A WORLD CLASS,MULTI PURPOSE BALUSTRDE KIT SYSTEM
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1 PRODUCT CATALOGUE 2018 A WORLD CLASS,MULTI PURPOSE BALUSTRDE KIT SYSTEM
2 Place Your Order, Follow Easy Step By Step STEP 1 Measure and make a rough sketch showing layout. Factory Step 2 Choose your design of balustrade from our high quality range Delivery Step 3 Allow us to deliver your Kit at competitive rates Step 4 You can do the installation yourself or let us do it for you. Step 5 Save time and effort by letting us supply, Ready Made Balustrade kit systems, so all you have to do is install them With no hassles, saving Time & money!
3 Safety & Testing All EZRail systems have been tested in the Field over many years of research & development. Our products have been certified by SABS and meet all the safety aspects set for today s designer trends. Our fixing method used has been tested with loads, Excess of 780 KG of direct force. Important to note, Balustrade, Handrails, have many Applications & uses. Code reference will apply. EZRails, leader in the field of balustrading, has adapted to the challenges caused by the compliance requirements of different local building codes Please verify any local building code requirements before purchase. Homeowner/architect is responsible to verify code compliance.
4 Tube/Wood Tube Material: 304/316 Surface Finish: Satin/Mirror Diameter: 15,88/38.1/50.8 Thickness: 1.2/1.5/1.6/2.0mm Material: 304/316 Surface Finish: Satin/Mirror Size: 38.1*38.1/40*40/50.8*50.8 Thickness: 1.5/1.6/2.0mm Material: 304/316 Surface Finish: Satin/Mirror Size: 40*60 Spec:24*24 Thickness: 1.5mm Material: 304/316 Surface Finish: Satin/Mirror Diameter: 50.8 Spec:15*15 Thickness: 1.2/1.5mm Surface Finish Material: 304/316 Surface Finish: Satin/Mirror Diameter: 50.8 Spec:180 o /90 o Thickness: 1.5mm Material: 304/316 Surface Finish: Satin/Mirror Size: 40*60/40*80/40*110 Spec:15*15/26*33 Thickness: 1.5mm Material: Meranti Surface Finish: Untreated Size: 50,8 Length 3,6m Satin/Brushed Polished 600/800 Grit
5 Glass Material Item No Thinkless Glass 6mm Glass 8mm Glass 10mm Glass 12mm Glass 15mm Toughened Safety Glass. Material Item No Ø(mm) Hole(mm) Radia mm Safety Glass
6 Post Colour Options The process where steel is coated with protective corrosion resistant zinc is known as galvanization. Epoxy Coated Finish with many colour options available For industries or environments where steel needs to be protected from corrosion without using stainless steel. Characteristics Applications Anti-Corrosion property Paint Adhesion Electro-Galvanised Mild Steel Balustrades Epoxy Coated
7 Electro Galvanised Posts Electro-Galvanized Mild Steel Balustrades Electro-Galvanized Balustrades The process where steel is coated with protective corrosion resistant zinc is known as galvanization. For industries or environments where steel needs to be protected from corrosion without using stainless steel. Characteristics Applications Anti-Corrosion property Paint Adhesion see self paint options
8 Metal Paint Metal Paint for Self Painting Durable, corrosion resistant decorative coating for ferrous and non-ferrous metals, certain plastics and wood. Looking for a satin, smooth finish? Hammerite Direct to Rust Metal Paint Satin Finish is specially formulated to perform as primer, undercoat and top coat in one. This is a brilliant satin finish which will retain its sheen for years. It can be applied directly onto rusty surfaces. It is ideal for a wide range of metal surfaces including gates, railings and garden furniture. Apply directly No need for a primer or undercoat Corrosion resistant Forms a superior barrier that not only seals out moisture but gives long lasting protection
9 Post Fixing Options Please Note: EZRails Post Fix has a universal Fixing method for strong, easy installation. The EZRails Fixing design allows easy post installation for concrete, wood, steel etc... Epoxy stud to surface, screw on post. Posts can be replaced easily Concrete Wood Steel M16 Stud Post Fixing Epoxy Tread Fixing
10 Post Fixing Options Flange Fixing M12x75
11 Post Fixing Options Side Fixing M12x 75 Coach Screw M16 Tread & dome nut
12 Ready Made Tube Posts Ready Made Tube Posts Ready Made Horizontal Tube Posts Ø50,8 1m Mild Steel Galv Ø50,8 1m Horizontal Tube Kit LH & RH MAIN POST SET 5 line 7 line Finish Matt/ Gloss Floor Mount/ side Mount LH&RH Post Set Easy Joining top rail Connect Together Stair & Straight Top Fix Side Fix Mild Steel Galv Ø38,1 1m Mild Steel Galv Ø 38,1 1m Horizontal Tube Kit CENTRE POST 5 line 7 line Finish Matt/ Gloss Floor Mount/ side Mount 180 joining Post Easy joining Stair or straight Mild Steel Galv
13 Ready Made Horizontal Tube Posts Ø50,8 1m Mild Steel Galv Ø50,8 1m Horizontal Tube Kit 90 EXT Corner Post 5 line 7 line Mild Steel Galv Ø50,8 1m Mild Steel Galv Ø50,8 1m Horizontal Tube Kit 90 INT Corner Post 5 line 7 line Mild Steel Galv 90 EXT Corner Post Easy Joining Connect Together Stair & Straight 90 INT Corner Post Easy joining Stair or straight 90 EXT Ready Made Tube Posts 90 INT Ready Made Tube Posts
14 Ready Made Tube Posts Ready Made Gate Ready Made Horizontal Tube Ø50,8 1m Mild Steel Galv Ø50,8 1m Horizontal Tube Kit 180 Joining Post 5 line 7 line Mild Steel Galv Material Item No Ø(mm) width (mm) Lenght (mm) Ø50,8 950mm 1m Mild Steel Galv Swing Gate Tube Kit Mild Steel Galv 180 Joining Post Easy Joining Connect Together Stair & Straight Swing Gate Tube Kit Easy to fixing Trigger Latch
15 Ready Made Glass Posts Ready Made Glass Posts Ready Made Glass Posts Ø50,8 1m Mild Steel Galv Ø50,8 1m Glass with Top Rail Kit End Post Set 8mm to 12mm Ø50,8 1m Mild Steel Galv Ø50,8 1m Glass with Top Rail Kit 180 Joining Post 8mm to 12mm Mild Steel End Post Easy Joining Connect Together Stair & Straight 180 joining Post Easy joining Stair or straight Mild Steel
16 Ready Made Glass Posts Ready Made Glass Posts Ready Made Glass Posts Ø50,8 1m Mild Steel Galv Ø50,8 1m Glass with Top Rail Kit 90 Corner Post 8mm to 12mm Mild Steel End Post Ø50,8 1m Mild Steel Galv Ø50,8 1m Glass with Top Rail Kit Centre Post 8mm to 12mm Centre Post Mild Steel Easy Joining Connect Together Stair & Straight Easy joining Stair or straight
17 Ready Made Gate Ready Made Glass Gate Swing Gate Glass Kit 8mm to 12mm Glass Material tem No Ø(mm) Lengh (mm) Height (mm) Mild Steel Glass Swing Gate
18 Ready Made Glass Posts Ready Made Glass Posts Ready Made Glass Posts Ø50,8 1m Mild Steel Galv Ø50,8 1m Glass with Out Top Rail Kit End Post 8mm to 12mm Ø50,8 1m Mild Steel Galv Ø50,8 1m Glass with Out Top Rail Kit 180 Joining Post 8mm to 12mm Mild Steel Galv Mild Steel Galv End Post Easy Joining Connect Together Stair & Straight 180 joining Post Easy joining Stair or straight
19 Swing Gate Ready Made Glass Posts Ø50,8 1m Mild Steel Galv Ø50,8 1m Glass with Out Top Rail 90 Corner Post 8mm to 12mm Swing Gate Frameless Glass Kit Mild Steel Galv End Post Easy Joining Connect Together Swing Gate Glass Kit Easy joining
20 Ready Made Cable Posts Ready Made Cable Posts Ready Made Cable Posts Stainless Ø50,8 1m Mild Steel Galv Ø50,8 1m Cable Kit LH & RH POST SET 5 line 9 line LH&RH Post Set Easy Joining Connect Together Stair & Straight Top Fix Side Fix Mild Steel Galv Ø50,8 1m Mild Steel Galv Ø50,8 1m CABLE Kit CENTRE POST 5 line 9 line 180 joining Post Easy joining Stair or straight Mild Steel Galv
21 Ready Made Cable Posts Ready Made Cable Posts eady Made Cable Posts Ø50,8 1m Mild Steel GALV Ø50,8 1m Cable Kit 90 Corner Post 5 line 9 line Mild Steel Galv Ø50,8 1m Mild Steel Galv Ø50,8 1m Cable Kit 180 Joining 5 line 9 line Mild Steel Galv 90 Corner Post Easy Joining Connect Together Stair & Straight 180 joining Post Easy joining Stair or straight
22 Ready Made Gate Kit Ready Made Cable Posts 04TUBE90TR-PF Ø50,8 1m Mild Steel Galv Swing Gate Cable Kit 5 line 9 line Material Item No Ø(mm) Lengh (mm) Height (mm) Mild Steel Galv 90 Corner Post
23 Ready Made Handrail Ready Made Handrail Ready Made Side Wall Handrail Kit Top Rail Ø50,8 Bracket Stainless steel End Caps Ø50,8 Side Wall Mount Handrail Kit Bracket Tube Side Wall Mount End Cap Mild Steel Material Item No Ø(mm) Lenght (mm) Ø50,8 6m Meranti Ø50,8 3,6m Ø50,8 Top Rail Ø50,8 Meranti Ø50,8 Top Rail Maranti Easy Joining Connect Together Stair & Straight Easy joining Stair or straight
24 Ready Made Pool Posts Ø50,8 1.2m Pool Glass Encloses End Post Set 1,2 High 8mm to 12mm Ø50,8 1,2m Pool Glass Encloses 180 Joining Post 1,2 High 8mm to 12mm End Post Easy Joining Connect Together 180 joining Post Easy joining
25 Ready Made Pool Posts Ready Made Pool Posts Ready Made Pool Posts Ø50,8 1,2m Pool Glass Encloses 90 Joining Post 1,2 High 8mm to 12mm Frameless Glass Swing Gate Kit End Post Easy Joining Connect Together Frameless Glass Gate Easy joining
26 Ready Made Fin kit Ready Made Fin kit 4,5mm 1m Mild Steel Galv 4,5mm 1m Fin System 5 line 8 line Finish Matt/ Gloss Installation Floor Mount Fin Easy Joining Connect Together Top Fix Side Fix Mild Steel
27 Accessories Option Layout In-fill Tube Connector Post To Top Rail Connector Cover Top Rail Connector Post Cap Mild Steel Galv
28 Tube holder In-fill Tube End Connector In-fill (Filler) Tube End Connector Mild Steel Material Item No Ø(mm) Hole(mm) Radia mm 15,8 Mild Steel In-fill (Filler) Tube Centre Connector Mild Steel Material Item No Ø(mm) Hole(mm) Radia mm 15,8 15,8 15,8 Mild Steel Accessories Twist to required angle Twist to required angle
29 Stair Socket Straight Socket Post To Top Rail Connector Post Top Top Rail Connector Material Item No Ø(mm) Hole(mm) Radia mm 50.8Ø 38.1Ø Stair Connector without assembly Mild Steel Galv Post Top Top Rail Connector Material Item No Ø(mm) Hole(mm) Radia mm 50.8Ø 38.1Ø Straight Connector without assembly Mild Steel Galv Accessories
30 Post Top Rail Stair Connector Post Top Rail Straight Connector Post To Top Rail Connector Accessories Post Top Rail Stair Connector Material Item No Ø(mm) Ø50,8 Stair Connector with assembly Join Top to Post Adjustable to any Stair angle No Welding Serviceable Post Top Rail Straight Connector Material Item No Ø(mm) Ø50,8 Straight Connector with assembly Join Top Rail to Post No Welding Any Configuration Serviceable
31 Top Rail Connector Top Rail Connector Mild Steel Material Item No Ø(mm) Hole(mm) Radia mm Radius Straight /Offset 38,1Ø 50,8Ø Mild Steel Mild Steel Material Item No Ø(mm) Hole(mm) Radia mm 38,1Ø 50,8Ø L254 25,4Ø 38,1Ø Flat Cover L381 38,1Ø 38,1Ø L Ø 50,8 Ø L631 63,1Ø 63,1 Ø L762 76,2Ø 76,2 Ø Mild Steel Accessories Top Rail Connector Cover
32 Glass Holder Ball Tops Glass Holder Glass Holder Material Item No Ø(mm) Hole(mm) Radia mm Material Item No Ø(mm) Hole(mm) Radia mm 38,1 Ø 50.8Ø 50,8 Ø 50,8 Ø Ball Tops 63,1Ø 63,1 Ø 76,2Ø 76,2 Ø Accessories
33 Cable Cable Fittings Cable Cable Material Item No Ø(mm) 7x19 Strand 4mm Cable Fittings Material Item No Ø(mm) Hole(mm) Cable 4mm
34 Post End Caps End Caps Post End Caps Post End Caps Material Item No Ø(mm) Hole(mm) Radia mm JC254 25,4Ø JC381 38,1Ø JC Ø JC631 63,1Ø JC762 76,2Ø Post End Caps Material Item No Ø(mm) Hole(mm) Radia mm Mild Steel L254 25,4Ø 38,1Ø L381 38,1Ø 38,1Ø L Ø 50,8 Ø L631 63,1Ø 63,1 Ø L762 76,2Ø 76,2 Ø Accessories
35 Glass Spigots Glass Spigots Glass Spigots Glass Spigots Glass Spigots Material Item No Ø(mm) Hole(mm) Radia mm Material Item No Ø(mm) Hole(mm) Radia mm A A B B Accessories A B A B
36 Floating Stair Tread Stair Tread Kit Material 1 2 Stair Tread Landing Mild Steel Galv Clad with Glass Clad with Wood Item No Stair Tread Kit
37 Side Fixing Bracket Sika Epoxy Side Fixing Side Fixing Bracket Material Item No Ø(mm) Hole(mm) Radia mm Post 38,1 Ø Post 50,8 Ø Epoxy Material Item No Ml Sika 300 ML Sika 1L Sika 5L Accessories 1L 5L All purpose epoxy adhesive paste. Product. Description. Sikadur -AP, is an all purpose, two component, epoxy paste adhesive. Uses.Sikadur -AP, is used for general bonding and patching of a wide variety of materials such as: Steel Brick. Concrete. Wood.
38 Glass Stand off Glass Standoff Material Item No Ø(mm) Hole(mm) Radia mm Glass Top Rail Bracket Material Item No Ø(mm) Hole(mm) Radia mm L762 Accessories Glass Standoff
39 Pool Rail Pool Rail Material Item No Ø(mm) Ø38,1 Bumper Rail Material Accessories Pool Rail Bumper Rail
40 Tools Needed Tools Needed Preparing your DIY installation. Before proceeding to assemble your System, plan and mark your job carefully. Tiles must be in place before installation. The work place must be clean and orderly. Wear all necessary protective gear. Handle all power tools carefully. Ensure your installation is safe and securely installed and meets with building code requirements. 20mm Masonry Drill Bit EZRails Post Level Drilling Machine 115 Angle Grinder 17 Spanner 5m Tape Measure SDS Drill Bit 1mm cutting disc
41 Step By Step Step By Step Horizontal Tube System Mark & Drill Mark & Drill Plant Post Cut Top Rail Fit Top Rail Fit Centre Post Cut in-fills (filler) Twist in-fill (filler) to suit Stair angle Fit in-fills (filler)
42 Completed DIY
43 Completed DIY
44 Contact Us Head Office 1006 Ergon Road, 11 Keymax Park, Lyttelton Manor, South Africa Tel: /3955 Cell: EZRAILS SOUTH AFRICA: Johannesburg, Cape Town, Durban, Bloemfontein, Port Elizabeth, Polokwane, Nelspruit, Full Service also offered in: Zimbabwe, Botswana, Zambia, Mozambique, Namibia, Mauritius, DRC
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