For Steel Cutting P Series Chipbreakers

Size: px

Start display at page:

Download "For Steel Cutting P Series Chipbreakers"

Janis Moody
5 years ago
Views:

1 钢加工用智能断屑槽 Chipbreaker for Steel Cutting 系列钢加工用智能断屑槽系列 For Steel Cutting P Series Chipbreakers 用 PG 断屑槽登场! 完成钢加工用智能断屑槽 /PQ/PG 三重奏! PG chipbreaker for medium and rough turning newly added to the P series for steel turning 精加工用 Chipbreaker for Finishing i 精加工 ~ 半精加工用 PQ Chipbreaker for Finishing i to Medium 用 PG Chipbreaker for Medium to g 切屑处理改善 Chip control improved 用 ( 高进给 ) PT chipbreaker for Medium to (High Feed) 用 PH chipbreaker for 致力于生产效率提高的京瓷

5 (C型钢 Steel / C-type Edge Length=) PG PS Series er es eri es Chi C Chipbreakers hipbr hi pbreak pbr eakers eak eerrss ffo for or Stee S Steel teeel M Machining achin ach iniing ini /PQ/PG三重奏

0. 0. 0. 0.5 半精加工~用PG断屑槽登场半精加工用 For Finishing 改善小切深高进给加工时的阻塞咬刀完成 Solution for chip entanglement in small ap or high feed machining 三重奏 PG chipbreaker for medium and rough turning newly added to

广泛的切屑处理领域 Chipbreaker Ch C h pb pbreaker 精加精加工~半精加工半精加 Wide chip control range For Finishing-Medium 适应广泛的切削条件高进给时抑制阻塞和阻力的增大 Prevents chip entanglement and reduces cutting force at high feed

2 5 (C型钢 Steel / C-type Edge Length=) PG PS Series er es eri es Chi C Chipbreakers hipbr hi pbreak pbr eakers eak eerrss ffo for or Stee S Steel teeel M Machining achin ach iniing ini /PQ/PG三重奏在钢加工中发挥威力 P /PQ/PG三重奏 P/PQ/PG三重奏钢加工中发挥威力钢加工中发挥威力 PQ /PQ/PG steel machining / P/PQ/ PQ/PG /PG Chipbreaker Chi C h pbr hi break eaker ker er changes cch h 半精加工~用PG断屑槽登场半精加工用 For Finishing 改善小切深高进给加工时的阻塞咬刀完成 Solution for chip entanglement in small ap or high feed machining 三重奏 PG chipbreaker for medium and rough turning newly added to the P chipbrea series for steel turning.广泛的切屑处理领域 Chipbreaker Ch C h pb pbreaker 精加精加工~半精加工半精加 Wide chip control range For Finishing-Medium 适应广泛的切削条件高进给时抑制阻塞和阻力的增大 Prevents chip entanglement and reduces cutting force at high feed cutting Applicable to various cutting conditions.高进给条件下也能稳定加工 PQ Chipbreaker Ch pb p re r aker Stable at high feed rate 抑制切屑阻塞可提高进给半精加工~用 For Control chip clogging and increase the feed rate 广泛的切削处理领域实现稳定加工.与CA5系列组合实现长寿命 Stable machining with wide chip control range Long tool life in combination with CA5 series PG G Chipbreaker Chip Ch pbreaker breaker 与P系列组合发挥威力 Special insert grades for best combination with P series 钢加工用CVD涂层 MEGACOAT金属陶瓷 MEGACOAT Cermet CVD Coated Grade for Steel CA50 通用 CA55 强断续高进给 High speed and longer tool life 连续~轻断续 General use Continuous to light interrupted machining Wear resistance CA55 CA50 Heavy interrupted cutting and high feed rate 以高温稳定性和表面平滑性实现精美的精加工面 Conbination of smooth surface finish with oxidation resistance at high temperatures (GPa) 耐磨损性 PV705 0 CA50 以往 P05涂层 Conventional coating P05 CA55 CA55 以往 P5涂层 Conventional coating P5 以往 P5涂层 Conventional coating P5 CA50 以往 P5涂层硬度 Hardness 高速长寿命 CA5系列 CA5 Series TiC TiCN 0 MEGACOAT TiAIN TiN 0 0 Conventional coating P5 0 稳定性 Stability 氧化开始温度( ) Oxidation Temperature 00

用 For 广泛的切屑处理领域实现稳定加工 Stable machining with wide chip control range PG chipbreaker 确保刀刃锋利度与强度均衡实现稳定加工 Stable machining with good balance of edge sharpness and strength 改善高进给加工时阻塞与咬屑

0.5 复合刀锋 (Hybrid Land) 平面 + 正面的段构造确保锋利度与强度均衡 Good balance of sharpness and strength due to double structure of flat and positive land design 0. 0. 0. 0. 0.5 进给 Feed rate(mm/rev).

0 进给 f (mm/rev) 复合刀锋 ( 锋利度与强度均衡 ) Hybrid land (Balance of sharpness and strength) 平坦区 ( 断屑区 ) Flat part (Breaking area) 阶梯立起 ( 高进给时防止阻塞 ) Step (Wall) (Prevent chip clogging at high feed rate) 双凸点

3 用 For 广泛的切屑处理领域实现稳定加工 Stable machining with wide chip control range PG chipbreaker 确保刀刃锋利度与强度均衡实现稳定加工 Stable machining with good balance of edge sharpness and strength 改善高进给加工时阻塞与咬屑确保在广泛领域中低进给领域中也能有良好的切屑处理 Prevent chip clogging at high feed rate. Good chip control at low feed rate. 5 (C 型 : 钢 Steel / C-type Edge Length=) PG CNMG008PG 00mm.0 SCM5 Vc=00m/min WET PS.5 切深 ap(mm) PG.0.5 复合刀锋 (Hybrid Land) 平面 + 正面的段构造确保锋利度与强度均衡 Good balance of sharpness and strength due to double structure of flat and positive land design 进给 Feed rate(mm/rev).0 阶梯立起 (Step Wall) 高进给中防止阻塞 Prevent chip clogging at high feed rate 进给 f (mm/rev) 复合刀锋 ( 锋利度与强度均衡 ) Hybrid land (Balance of sharpness and strength) 平坦区 ( 断屑区 ) Flat part (Breaking area) 阶梯立起 ( 高进给时防止阻塞 ) Step (Wall) (Prevent chip clogging at high feed rate) 双凸点 (Twin Dots) 低进给中提高切屑处理抑制月牙洼磨损 Improve chip control at low feed rate Control crater wear 加工案例 Case Studies 连接器 Joint Vc=80m/min ap=.0mm f=0.5mm/rev 湿式 Wet CNMG008PG SCM5 (Alloy steel) 耐磨损性比较 Wear resistance comparison 切削时间 ( 分 ) Cutting Time (min) CNMG008PG (CA55) 其他公司产品 B Competitor B < 切削条件 > SCM5 Vc=00m/min ap=.0 mm f=0.mm/rev Wet 分 min 0 分 min 6 分 min 崩损不可继续 Stop cutting due to facture CA55 00 个以上 / 刀尖 00more than pcs/edge 其他公司产品 C Competitor C 崩损不可继续 Stop cutting due to facture 其他公司 A Competitor A (CVD Coated) 50 个 / 刀尖 -8pcs/edge ( 当社比较 )(Internal evaluation) CA55 与其他公司相比, 加工数量提高了. 倍以上 CA55 shows. times longer tool life compare to Competitor A s CVD. 切屑稳定抑制毛刺加工面良好 PG Chipbreaker stabilized the chip condition and prevented burr formation. Good surface finish.

精加工用 For Finishing 小切深高进给加工时的堵塞咬刀的改善 Solution for chip entanglement in small ap or high feed machining chipbreaker

流畅的锥度设计切刃降低切削阻力 Smooth Taper Cutting Edge reduces cutting force 刀尖角 R0.~. 系列 Corner-R0.mm-.mm are available CNMG00.5.

进行切屑处理 -step Smart Dot Structure The different dots provide smooth chip evacuation in a wide range of feed rate 切深 ap(mm)

cutting conditions 第段小切深低进给 st Dot Small ap and low feed rate 第段主要领域 nd Dot General use range 第段大切深高进给 rd Dot Large

0. 0. 0. 0.5 加工案例 ( 切屑处理比较 ) Case Studies (Chip Control Comparison) 切削阻力 Cutting Force 汽车零部件 (SCM0) Automotive part

4 精加工用 For Finishing 小切深高进给加工时的堵塞咬刀的改善 Solution for chip entanglement in small ap or high feed machining chipbreaker 段智能突点构造在钢精加工中可对应低进给 ~ 高进给的广泛进给领域 -step Smart Dot Structure applicable to a wide range of feed rate in steel finishing 流畅的锥度设计切刃降低切削阻力 Smooth Taper Cutting Edge reduces cutting force 刀尖角 R0.~. 系列 Corner-R0.mm-.mm are available CNMG mm SCM5 Vc=00m/min WET 流畅的锥度设计切刃降低切削阻力 Smooth Taper Cutting Edge Reduced Cutting Force 段智能凸点构造根据进给范围三种不同的凸点发生作用, 进行切屑处理 -step Smart Dot Structure The different dots provide smooth chip evacuation in a wide range of feed rate 切深 ap(mm) 进给 Feed rate f(mm/rev) 5 (C 型 : 钢 Steel / C-type Edge Length=) 根据加工条件作用位置的变化 Each dot functions according to the cutting conditions 第段小切深低进给 st Dot Small ap and low feed rate 第段主要领域 nd Dot General use range 第段大切深高进给 rd Dot Large ap and high feed rate 加工案例 ( 切屑处理比较 ) Case Studies (Chip Control Comparison) 切削阻力 Cutting Force 汽车零部件 (SCM0) Automotive part CNMG008 Vc=50m/min ap=0.mm f=0.mm/rev Wet 汽车零部件 (SCr0H) Automotive part CNMG008 Vc=00m/min ap=0.-0.mm f=0.-0.mm/rev Wet 其他公司产品 D Competitor D 断屑槽 Chipbreaker 改善工件的切屑缠绕实现稳定加工 Reduced defective rate and stable cutting due to less chip entanglement 其他公司产品 E Competitor E 断屑槽 Chipbreaker 改善工件的切屑缠绕实现稳定加工 Reduced defective rate and stable cutting due to less chip entanglement 切削阻力 Cutting force F[N] 断屑槽 Chipbreaker 以往精加工用断屑槽进给 Feed rate f[mm/rev] Vc=00m/min, ap=mm, CNMG00 型 type 断屑槽即使提高进给也能做到低阻力 Chipbreaker provides low cutting force in high feed cuttings ( 当社比较 )(Internal evaluation) MEGACOAT 金属陶瓷和断屑槽提高精加工面 Improved surface Finish with MEGACOAT Cermet and Chipbreaker

精加工 ~ 半精加工 For Finishing-Medium 抑制高进给时的阻塞和阻力增大 Prevents chip entanglement and reduces cutting force at high

wide range of applications of medium to finishing due to newly developed "Flat Zone" (Braking Area) and -step

Twin dots on the edge tip provide smooth chip control at low ap/high feed turning and facing.5.

确保刀刃锋利度与强度均衡的正角刀刃 Specially Designed Positive Land Positive land with the well-balanced combination of

Excellent chip control in a wide range of applications, preventing the dots from being damaged at high feed

Area) 缓和的段立起面在断屑的同时分解切屑 -step light rise for small chip evacuation, achieving smooth chipbreaking 5 (C 型 : 钢

$part 汽车零部件 (S5C) Automotive part 其他公司产品 F Competitor F PQ 断屑槽 PQ Chipbreaker 改善咬屑引起的崩损 Mimimized fracture$ caused by chip entanglement 其他公司产品 G Competitor G PQ 断屑槽 PQ Chipbreaker 虽然因缠绕刀塔引起机器短暂停顿, 但切屑被更细切断提高开动率 With

caused by chip entanglement 其他公司产品 G Competitor G PQ 断屑槽 PQ Chipbreaker 虽然因缠绕刀塔引起机器短暂停顿, 但切屑被更细切断提高开动率 With

5 精加工 ~ 半精加工 For Finishing-Medium 抑制高进给时的阻塞和阻力增大 Prevents chip entanglement and reduces cutting force at high feed cutting PQ chipbreaker 新设想的平坦区 ( 断屑区 ) 与缓和的段凸起效果保证在精加工 ~ 半精加工的广泛进给领域实现稳定的切削处理 Stable chip control in a wide range of applications of medium to finishing due to newly developed "Flat Zone" (Braking Area) and -step rising smooth Smart Wall effect PQ CNMG008PQ 50mm SCM5 Vc=00m/min WET 前端设计的突点, 实现外径 / 端面的小切深 / 高进给加工时的切屑控制 Twin dots on the edge tip provide smooth chip control at low ap/high feed turning and facing.5.0 确保了切削锋利度和切削强度的特殊正角刀片 (CVL) Specially Designed Positive Land with the well-balanced edge sharpness and toughness (CVL) 切深 ap(mm) 凸点 Twin Dots 进给 Feed rate f(mm/rev) 平坦区 ( 断屑区 ) Flat Zone (Braking Area) 特殊正角刀刃 (CVL) Continuously Variable Land 确保刀刃锋利度与强度均衡的正角刀刃 Specially Designed Positive Land Positive land with the well-balanced combination of sharpness and toughness 段凸起效果 ( 段立起面 ) 可在广泛的领域进行切屑处理抑制高进给时的突点损伤 -step Smart Wall (-step rising smooth surface) Excellent chip control in a wide range of applications, preventing the dots from being damaged at high feed cuttings 断屑效果对应广泛的加工领域 Chipbraking efficiency for a wide range of applications 平坦区 ( 断屑区 ) Flat Zone (Braking Area) 缓和的段立起面在断屑的同时分解切屑 -step light rise for small chip evacuation, achieving smooth chipbreaking 5 (C 型 : 钢 Steel / C-type Edge Length=) PQ 加工案例 ( 切屑处理比较 ) Case Studies (Chip Control Comparison) 切削阻力 Cutting Force 汽车零部件 (S5C) Automotive part 汽车零部件 (S5C) Automotive part 其他公司产品 F Competitor F PQ 断屑槽 PQ Chipbreaker 改善咬屑引起的崩损 Mimimized fracture caused by chip entanglement 其他公司产品 G Competitor G PQ 断屑槽 PQ Chipbreaker 虽然因缠绕刀塔引起机器短暂停顿, 但切屑被更细切断提高开动率 With Competitor G, chips were entangled in the turret and the process was poused frecuently, but PQ Chipbreaker can chop chips into small pieces, improving the productivity 切削阻力 Cutting force F[N] PQ 断屑槽 PQ Chipbreaker 以往半精加工用断屑槽进给 Feed rate f[mm/rev] Vc=00m/min, ap=.0mm, CNMG008 型 type PQ 断屑槽即使提高进给也能低阻力 PQ Chipbreaker provides low cutting force in high feed cuttings ( 当社比较 )(Internal evaluation) CA 系列和 PQ 断屑槽发挥长寿命 Long tool life with CVD Coating CA5 series and PQ Chipbreaker

6 标准库存 ( 断屑槽 ) chipbreaker Stock Items 尺寸 (mm)dimension 厚度 Thickness 孔径 Hole 金属陶瓷 Cermet MEGACOAT 金属陶瓷 MEGACOAT Cermet 刀角 R Corner-R 0. CNMG DNMG DNMG TNMG VNMG WNMG TN600 TN600 PV700 PV705 CA50 CA55 CA55 CA50 标准库存 (PQ 断屑槽 ) PQ chipbreaker Stock Items 尺寸 (mm)dimension 厚度 Thickness 孔径 Hole 金属陶瓷 Cermet MEGACOAT 金属陶瓷 MEGACOAT Cermet 刀角 R Corner-R 0. CNMG 00PQ 008PQ TN600 TN600 PV700 PV705 CA50 CA55 CA55 CA50 精加工 ~ 半-Medium 精加工 ~ 半-Medium 0PQ. DNMG 500PQ PQ PQ. DNMG 5060PQ PQ PQ. SNMG 00PQ PQ 精加工 ~ 半-Medium 0PQ. TNMG 600PQ PQ 精加工 ~ 半-Medium 精加工 ~ 半-Medium 60PQ. VNMG 600PQ PQ PQ. WNMG 0800PQ 0. 5 精加工 ~ 半-Medium 08008PQ PQ. : 标准库存 :Standard Stock

7 标准库存 (PG 断屑槽 ) PG chipbreaker Stock Items CNMG 00PG 尺寸 (mm)dimension 厚度 Thickness 孔径 Hole 刀角 R Corner-R CA50 008PG PG. CA55 CA55 CA PG.6 DNMG 500PG PG PG. 506PG.6 DNMG 5060PG PG PG. 5066PG.6 SNMG 008PG 0PG PG.6 TNMG 600PG PG PG. WNMG 0800PG PG PG. 0806PG.6 : 标准库存 :Standard Stock 推荐切削条件 Recommended Cutting Condition 断屑槽 chipbreaker PG 断屑槽 PG chipbreaker 刀片材质速度 Vc Insert Grade Cutting Speed Vc(m/min) PV PV TN TN CA CA CA CA 刀片材质 Insert Grade 速度 Vc Cutting Speed Vc(m/min) CA CA CA CA PQ 断屑槽 PQ chipbreaker PT 断屑槽 PT chipbreaker 刀片材质速度 Vc Insert Grade Cutting Speed Vc(m/min) PV PV TN TN CA CA CA CA 刀片材质 Insert Grade 速度 Vc Cutting Speed Vc(m/min) CA CA CA CA PH 断屑槽 PH chipbreaker 刀片材质 Insert Grade 速度 Vc Cutting Speed Vc(m/min) CA CA CA CA

用 ( 高进给 )For (High Feed) 用 For PT chipbreaker 重视稳定性与刀尖强度倒棱辅助构造的高进给断屑槽 High feed chipbreaker with land support design for better stability and edge strength 无缝隙 no gap 倒棱辅助构造 Land support design PT

0. 0. 0. 0.5 PH chipbreaker 高切刃强度在强断续黑皮工件加工时发挥威力 Suitable for heavy interrupted cutting and for workpiece with scale due to strong cutting edge 使用广泛的浅底断屑槽设计即使在高进给时也可进行顺利的切屑处理 Smooth chip control by

8 用 ( 高进给 )For (High Feed) 用 For PT chipbreaker 重视稳定性与刀尖强度倒棱辅助构造的高进给断屑槽 High feed chipbreaker with land support design for better stability and edge strength 无缝隙 no gap 倒棱辅助构造 Land support design PT 断屑槽 PT Chipbreaker 垫片 shim 5 (C 型 : 钢 Steel / C-type Edge Length=) PT PH chipbreaker 高切刃强度在强断续黑皮工件加工时发挥威力 Suitable for heavy interrupted cutting and for workpiece with scale due to strong cutting edge 使用广泛的浅底断屑槽设计即使在高进给时也可进行顺利的切屑处理 Smooth chip control by wide and shallow chipbreaker design 刀尖部的正角倒棱抑制月牙洼磨损 Prevents crater wear by positive land on insert corner 刀尖部的正角倒棱 Positive land on insert corner 月牙洼磨损的抑制 Prevents crater wear 大倒棱面 Wide land design 高强度 High strength 广泛的断屑槽范围 / 浅断屑槽深度 Wide land design and Shallow chipbreaker 消除高进给加工时的切屑阻塞 Prevents chip clogging at high feed cutting (C 型 : 钢 Steel / C-type Edge Length=) PH 应用广泛的浅断屑槽在断屑的同时顺利切断切屑 Smooth chip breaking due to the wide and shallow chipbreaker 标准库存 Stock Items 高进给 High Feed 高进给 High Feed 高进给 High Feed 高进给 High Feed 高进给 High Feed 尺寸 (mm) Dimension 厚度孔径 Thickness Hole 刀角 R Corner-R CA50 CA55 CA55 CA50 CNMG 008PT PT. CNMG 60608PT 606PT PT.6 DNMG 5008PT PT. DNMG 50608PT PT. SNMG 008PT PT. TNMG 6008PT PT. WNMG 08008PT PT. : 标准库存 :Standard Stock 标准库存 Stock Items 尺寸 (mm) Dimension 厚度孔径 Thickness Hole 切削工具相关咨询刀角 R Corner-R CA50 CA55 CA55 CA50 CNMG 008PH 0PH PH.6 CNMG 60608PH 606PH PH.6 CNMG 90608PH 906PH PH.6 906PH. DNMG 5008PH 50PH PH.6 DNMG 50608PH 506PH PH.6 SNMG 008PH 0PH PH.6 SNMG 506PH PH.6 SNMG 906PH PH.6 TNMG 6008PH PH. TNMG 008PH 0PH PH.6 WNMG 08008PH PH. : 标准库存 :Standard Stock 受理时间 8:5-:5 :5-7: 周六日以及法定节假日期间不受理业务个人信息的使用 : 回答用户咨询问题, 提高服务品质, 提供产品信息咨询时, 请确认电话号码的正确性机械工具事业本部上海市闸北区万荣路 700 号大宁中心广场 A 幢 0 室 (0007) TEL: FAX: CP8 CAT/0T0AKGN

Big Data and High Performance Computing

Big Data and High Performance Computing Big data and high performance computing focus on academic research and technology development in areas of high performance computing platform architecture, parallel