Assembly Aid. One of the packages contains the required bolts, washers and nuts for final assembly
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- Gwenda Stevens
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1 Assembly Aid Open the box and arrange the pieces similar to what you see here. Assembly instructions as well as the list of tools required for assembly are also in the box. One of the packages contains the required bolts, washers and nuts for final assembly and the other package contains all the Phillips head screws that are required to secure the deck to the outer wood frame. Please review the list of tools that you will require to assemble the deck and make sure that you have all of them available for the assembly as well as for the instillation of the dock and making it level once in the water. In addition the complete list of required wood for framing and decking is also included. It is recommended that you purchase and cut the wood to the determined sizes before you start assembly of the dock. Red Cedar wood is recommended. 1
2 To start the assembly, first lay down the outer frame beams and the center brace beam into place on your working surface. Next place the welded aluminum end support into place. You can anchor the beam to the end support with your bar clamp securely and then drill a 3/8 hole through the beam using the template as a guide. 2
3 Apply the 3/8 washer and bolt through the wood beam and then through the end support template. Screw the nut onto the bolt using your socket wrench and hand wrench, tighten the bolt into place. Once you have completed the two side beams to the aluminum end support... You can then arrange the middle brace piece into the end support in the same manner. Tighten these bolts and beam into place with your socket wrench and hand wrench. 3
4 Next you make sure that the dock frame is truly square before you apply the decking. Using your tape measure... measure from the bottom to the opposite top corners. If necessary align the corners so that all four corners measure the same. Now you start the application of the wood decking. Notch the first deck slat to fit snugly into the metal corner of the end support piece... then loosely apply each deck board into place ensuring a space between slats for correct water evacuation make sure that all the deck boards are aligned and that there is spacing between each. 4
5 Once the deck slats are in place, drill an 11/64 hole in each deck slat and apply only one screw to each deck slat to the outer wood frame on one side only. Then check to see that all the deck slats are aligned evenly. Once satisfied, drill the 11/64 holes on the other side of the slats and apply one screw. 5
6 Once you have completed the second side with a single screw you can finish the sides by drilling holes and affixing the second screws into each deck slat. You complete this phase of the deck application by finishing the drilling and screwing along the center beam of the dock. Once the deck slats have been completely affixed you can attach the two posts to the aluminum dock metal post holders on the water end. 6
7 ...and bolt the foot pads on each post. Once you have the foot pads place you firmly bolt the pads to the posts. Then you apply the plastic post caps. You have completed the assembly of your new deck ready for installation. Questions? Please contact us at (888) Or online at Dock Kit is a division of Eastern Townships Docks (Les Quais de l Estrie) 7
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