Safety Instructions Introduction Transportation Storage Setup and Operation Changing of Diamonds...

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5 Table of Contents Safety Instructions... 2 Introduction... 4 Transportation... 4 Storage... 4 Setup and Operation... 5 Changing of Diamonds... 7 Determining Diamond Selection... 9 Final Assembly Frame w/o Drum Handle Assembly Basic Frame Step View Complete Drum Bottom Drum Assembly Level Bottom Drum Assembly Level II Bottom Drum Assembly Level III Top Plate Assembly Drum Sheave Assembly Intermediate Sheave Assembly PTO Tensioner Assembly Top Belt Idler Assembly Top Tensioner Assembly Belt Tightener Main Belt Idler Main Belt Spindle Planetary Assembly PTO Assembly... 49

6 Flex Head Tooling Water System Belt Paths Technical Specifications List of Fault or Alarm Indicators Certificate of Declaration and Conformity... 62

7 Safety Instructions Always wear: Please read the operator s manual carefully and make sure you understand the instructions before using the machine. WARNING! Dust forms when grinding which can cause injuries if inhaled. Use an approved breathing mask. Always provide for good ventilation while machine is in use. Approved protective helmet. Approved hearing protection. Protective goggles or a visor. Dust Mask Dust forms when grinding, which can cause injuries if inhaled. Always wear approved protective gloves. Always wear sturdy non-slip boots with steel toe-caps. WARNING Under no circumstances may the machine be started without observing the safety instructions. Should the user fail to comply with these, SASE Company Inc or its representatives are free from all liability both directly and indirectly. Read through these operating instructions and make sure that you understand the contents before starting to use the machine. Only qualified personnel should be allowed to operate machinery. Never use a machine that is faulty. Carry out the checks, maintenance and service instructions described in this manual. All repairs not covered in this manual must be performed by a repairer nominated by either the manufacturer or distributor. Always wear personal safety equipment such as sturdy non-slip boots, ear protection, dust mask and approved eye protection. The machine should not be used in areas where potential for fire or explosions exist. Machinery should only be started when grinding heads are resting on the ground. The machine should not be started without the rubber dust skirt attached. It is essential a good seal between floor and machine be established for safety, especially when operating in dry grinding applications. When changing the grinding discs ensure power supply to the unit is OFF by engaging the Emergency Stop button and the power-plug disconnected. The machine should not be lifted by handles, motor, chassis or other parts. Transportation of the machine is best done on a pallet / skid to which the machine must be firmly secured. Extreme caution must be used when moving machinery by hand on an inclined plane. Even the slightest slope can cause forces/ momentum making the machinery impossible to brake manually. Never use the machine if you are tired, if you have consumed any alcohol, or if you are taking medication that could affect your vision, your judgment or your coordination. Never use a machine that has been modified in any way from its original specification. Be on your guard for electrical shocks. Avoid having body contact with lightning conductors/metal in the ground. Never drag the machine by means of the cord and never pull out the plug by pulling the cord. Keep all cords and extension cords away from water, oil and sharp edges. Should you, after reading these safety instructions, still feel uncertain about the safety risks involved you must not use the machine, please contact your SASE representative for more information.

8 Safety Instructions Check that the cord and extension cord are intact and in good condition. Never use the machine if the cord is damaged, hand it in to an authorized service workshop for repair. Does not use a rolled up extension cord. Electrical cords must not exceed 200ft in length. The machine should be connected to an earthed outlet socket. Check that the mains voltage corresponds with that stated on the rating plate on the machine. Ensure the cord is behind you when you start to use the machine so that the cord will not be damaged. WARNING HIGH VOLTAGE! Inspection and/or maintenance should be carried out with the motor switched off and the plug disconnected. This product is in accordance with applicable EU directives WARNING At no time should lifting of machinery be attempted without mechanical means such as a hoist or a forklift.

9 Introduction The SASE PDG 8000 planetary diamond grinders are designed for wet or dry grinding of marble, terrazzo, granite and concrete. Their applications range from rough grinding through to a polished finish. IMPORTANT! It is recommended that machinery be transported with a set It is extremely important all users be familiar with the contents of this of diamonds attached at all times to ensure protection of manual before commencing operation of either machine. Failure to do so may result in damage to machinery or expose operator to unnecessary locking mechanism for diamond plates. dangers. Storage IMPORTANT! The machine should always be stored in a dry place when not in use. Only staff that has received the necessary training, both practically and theoretically concerning their usage should operate the machinery. Transportation The machine comes equipped with an electronic system called a variable speed drive or a frequency converter. The drive enables the variable speed and direction component of the motor. The drive is located in the steel cabinet mounted on the machine chassis. As with all electronic equipment, the drives are sensitive to excessive vibration, rough treatment and high levels of dust. Much care and attention has been given by SASE to ensure maximal protection is given to the drive. Note the shock absorbing mounting system used to mount the steel cabinet on the machine chassis/frame. When transporting, it is important to ensure the machinery is properly secured at all times to eliminate bouncing of the variable speed drive. Ensure the chassis or frame section of the machine is secured down at all times when in transit. The machine should always be transported under cover limiting the exposed to natural elements in particular rain and snow. WARNING The machine should not be lifted by handle, motor, chassis or other parts. Transportation of the machine is best done on a pallet/skid to which the machine must be firmly secured. Do not attempt to slide the tines/forks from a fork lift under grinding heads unless on a pallet/skid. Failure to do so can cause irreparable damage to grinding heads of machine and internal parts.

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12 Setup and Operation Planetary rotation direction The correlation between FWD/REV & Clockwise/Counter clockwise rotation can be said as follows if looking at the grinding discs from underneath the machine: REV-Clockwise. FWD-Reverse. As mentioned earlier, when the machine is in operation it will pull to one side. The direction of pull is determined by the planetary head direction of rotation. The head of the machine will pull to the right (and therefore, will be felt on the right hip of the operator) when the planetary head is set in the REVERSE direction. This sideways pull can be very useful when grinding, particularly along a wall. Set the machine so that it pulls towards the wall, and then control the machine so it can just touch the wall. This will ensure a grind close to the wall or object. Direction is also a matter of personal preference, however to improve the cutting efficiency of diamonds, change directions on a regular basis. This will work both sides of the diamond crystals, keeping the abrasives as sharp as possible by creating maximal exposure of the diamond crystal. Once both a speed and direction have been nominated, switch on dust extraction or vacuum device. IMPORTANT! It is highly recommended to use a SASE BULL 1250 Industrial Vacuum system for complete dust control.

13 Changing of Diamonds Different applications often require different selections of diamond tooling. There will be many occasions when the grinding discs need to be changed. Following is a guide for this procedure. Preparation Press the Stop button and engage the Emergency Stop button. As an extra precaution, unplug power cord to prevent unintentional starting of the machine while changing disc, which could result in serious injury. WARNING It is highly recommended to have a set of gloves ready, as diamonds can get very hot, especially during dry grinding applications. Changing 1. Set handle in upright position (Illustrated upper right). 2. Pull back on handle to lift grinding head off the ground (Illustrated middle right). 3. Lay machine back on the ground (Illustrated bottom right) 4. Put on gloves. 5. Remove grinding disc from flex plate. 6. Check to ensure that all discs are secure. 7. Once new diamonds have been attached, reverse procedure to lower machine to ground. 8. As new diamonds may be a different height than the set being previously used, re-adjust skirt to ensure good seal is established with the floor.

14 Determining Diamond Selection Diamond Background Diamond abrasives usually consist of 2 components: Diamond powder (also known as diamond crystals or grit). By changing the size of the diamond powder or grit, we can change how coarse or fi ne the scratches will be that are left behind from the grinding process. A binding agent (metal or resin). Diamond powder is mixed and suspended in either a metal or resin binding agent. When suspended in a metal bond matrix, the finished product is referred to as a Metal Bond or Sintered diamond segment. When suspended in a resin bond matrix, the finished product is referred to as a Resin Bond diamond segment or pad General Diamond Principles Diamond Grit Size: Changing the size of the diamond grit to a smaller particle/ grit size will affect the performance of the diamond tool in the following ways: Create a finer scratch pattern. Increase the life of the diamond tool. The opposite will occur when changing to a larger particle/grit size. The Binding Agent/Metal Bond or Resin Bond: Increasing hardness of bond will: Increase life of diamond tool. Decrease production rate. Cause diamond tool to leave finer scratches in dry - grinding applications (when compared to a softer bond diamond tool with the same diamond grit size). A hard bond matrix should be used on a soft floor and a soft bond matrix should be used on a hard floor. Grinding disc set-up The set-up of diamond segments on the grinding heads of the machine will influence the performance of the machine, the productivity levels and also the finished floor quality. There are basically two types of diamond configurations that can be used when grinding: 1. Half set of diamonds when there are diamonds placed at three alternating positions on the diamond holder discs. ( See pictures on upper right). 2. Full set of diamonds when there are diamonds placed at each of the six positions on the diamond holder discs. (See pictures on middle right).

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16 PDG Final Assembly SCALE: 1:15 WEIGHT: 519.9kg SHEET 1 OF

17 Final Assembly Item No. Part No. Description Quantity 1 NB M16-2.0x40 Socket Head Cap Screw 4 2 HOL.U KW Motor 1 HOL.U11970 Plastic Motor Fan Cover (Not Shown) 1 HOL Motor Fan (Not Shown) 1 3 NB Motor Key 1 4 PDG Motor O-Ring 1 5 PDG Ballast Weight 4 6 NB x4 Hex Head Cap Screw 2 7 NB M6-1.0x16 Hex Flanged Head Cap Screw 8 8 PDG Molded Vacuum Shroud 1 9 PDG Rubber Vacuum Shield 1 10 PDG Motor Whip Complete w/ Chord Grip & Nut 1 11 VAC Barbed Hose Coupler - Male 1 12 VAC Barbed Hose Coupler - Female 1 13 VAC.HS " Vacuum Hose 6 FT 14 VAC Offset Hose Clamp 2

18 Item 9 is installed into item 2 and item 7 fastens items 2&3 together 5 PDG 8000 Frame w/o Drum SCALE: 1:10 WEIGHT: 111kg SHEET 1 OF 1

19 Frame without Drum Item No. Part No. Description Quantity 1 PDG Water Tank 1 2 PDG Right Hand Half Shell 1 3 PDG Left Hand Half Shell 1 4 See Page # 20 Handle Assembly 1 5 PDG HP 230V 50-60Hz Drive 1 5 PDG HP V 50-60Hz Drive 1 6 NB M6-1.0x20 Socket Flat Head Cap Screw 4 7 NB M8-1.25x16 Flanged Hex Head Cap Screw 4 8 NB M6-1.0x30 Flanged Hex Head Cap Screw 3 9 NB M6 Slotted Body Rivet Nut 3 10 PDG M10 Lifting Eye 2 11 NB M8-1.25x25 Flanged Socket Head Cap Screw 2

20 HANDLE BAR MUST BE "THREADED" THROUGH ITEM 9 AND THEN ITEM 2 CAN BE USED TO TIGHTEN HANDLE POSITION ITEM 8 IS TO BE INSTALLED AROUND STEM LOCK ON VERTICAL FRAME MEMBER TITLE: Handle Assembly SCALE: 1:6 WEIGHT: 18.6kg SHEET 1 OF

21 Handle Assembly Item No. Part No. Description Qty. 1 NB M8-1.25x25 Socket Head Cap Screw 3 2 NB M Shaft Nut 1 3 PDG Handle Bar 1 4 PDG Stem Lock Actuator 1 5 PDG Handle Stem Lock 1 6 PDG Handle Stem Lock Lever 1 7 PDG Handle Stem Cover 1 8 PDG Handle Stem Cap 1 9 PDG Handle Stem 1 10 NB M10-1.5x20 Socket Head Cap Screw 6 11 NB Square Parallel Key M5x NB M4x0.7x8 Flanged Socket Head Cap Screw 4 13 PDG Handle Bar Spanner Wrench 1 14 PDG Interface Panel 230V Button Speed Control 1 14 PDG Interface Panel 380/460V Potentiometer Spd Control 1 15 NB M8-1.25x12 Socket Button Head Cap Screw 1 16 NB M8 Flat Washer 1 17 NB M12 Bevelled Washer 1 SETTING HANDLE POSITION: Using the provided spanner wrench, turn the nut counter-clockwise to remove completely. Place nut on opposite of handle stem, draw the handle taper out by turning the nut clockwise against the handle stem. To tighten the handle, put the nut on the original side of the handle and draw the taper back into the stem by turning the nut clockwise against the handle stem.

22 PDG 8000 Basic Frame SCALE: 1:8 WEIGHT: 87.7kg SHEET 1 OF

23 Basic Frame Item No. Part No. Description Quantity 1 PDG Carriage 1 2 PDG Vertical Frame Member 1 3 NB M x35 Socket Head Cap Screw 4 4 PDG Metaxentric Bushing 2 5 See Page # 20 Handle Assembly 1 6 NB M24-3x250 Hex Head Cap Screw 2 7 PDG Axle Bushing - Metric 4 8 PDG Rear Wheel M NB M Nylock Nut 2 10 NB M24-3 Nylcoc Nut 2

24 PDG 8000 Step View SCALE: 1:3.5WEIGHT: 69kg SHEET 1 OF

25 Step View Item No. Part No. Description Quantity 1 PDG Gas Strut Pin 2 2 NB M x25 Socket Head Cap Screw 2 3 PDG Gas Strut 2 4 NB M5-0.8x16 Socket Head Cap Screw 2 5 PDG Tilt Step Stop 1 6 NB M12x16 Socket Head Shoulder Screw 2 7 PDG Tilt Assist Step v3

26 PDG 8000 Complete Drum SCALE: 1:10 WEIGHT: 191kg SHEET 1 OF 1

27 Complete Drum Item No. Part No. Description Quantity 1 See Page # 32 Bottom Drum Assembly III 1 2 See Page # 34 Top Plate Assembly 1 3 PDG Stationary Plate 1 4 PDG Bottom Belt Dust Shroud 1 5 PDG Drum Mounting Ear 2 6 PDG Top Belt Dust Shroud 1 7 NB M10-1.5x30 Socket Flat Head Cap Screw 10 8 PDG Foam Felt Seal 1 9 PDG PK21 Main Belt (Bottom) 1 10 PDG PK6 PTO Belt (Middle) 1 11 PDG PK10 Top Belt 1 12 NB M8-1.25x25 Socket Head Cap Screw NB M6-1.0x12 Hex Head Cap Screw 24 v3

28 PDG 8000 Bottom Drum Assembly Level I SCALE: 1:8 WEIGHT: 101.4kg SHEET 3 OF

29 Bottom Drum Assembly Level I Item No. Part No. Description Quantity 1 PDG Bottom Drum Plate 1 2 PDG Main Tensioner React Post 1 3 PDG Inner Stancion 3 4 PDG Perimeter Stancion 12 5 NB M3x16 Spiral Pin 12 6 NB M8-1.25x25 Socket Head Cap Screw 20 v3

30 PDG 8000 Bottom Drum Assembly Level II SCALE: 1:8 WEIGHT: 101.4kg SHEET 2 OF

31 Bottom Drum Assembly Level II Item No. Description Quantity 1 PDG Bottom Drum Plate 1 2 See Page # 50 Main Belt Spindle 1 3 See Page # 46 Belt Tightener 1 4 NB M6-1.0x12 Socket Head Cap Screw 6 5 NB M6-1.0x16 Socket Head Cap Screw 12 6 NB M8-1.25x16 Socket Head Cap Screw 5 7 See Page # 48 Main Belt Idler 2 8 NB M16-2.0x16 Set Screw 1 v3

32 DETAIL A SCALE 1 : 4 A 3 PDG 8000 Bottom Drum Assembly Level III SCALE: 1:8 WEIGHT: 101.4kg SHEET 1 OF

33 Bottom Drum Assembly Level III Item No. Part No. Description Quantity 1 PDG Idler Reinforcing Link 1 2 PDG Tensioner Control Bar 1 3 PDG Main Belt Tensioner Rod 1 4 NB Tensioner Nut 1 5 NB M Jam Nut 1 6 NB M12x60 Socket Head Shoulder Bolt 1 7 See Page # 54 PTO Assembly 1 8 See Page # 52 Planetary Assembly 3 9 NB M10-1.5x30 Socket Head Cap Screw 2 10 PDG Tension Spring 1 11 NB M8-1.25x30 Socket Head Cap Screw 2 12 NB M x25 Socket Head Cap Screw NB M12x24 Flat Washer 2 v3

34 PDG 8000 Top Plate Assembly SCALE: 1:6 WEIGHT: 48.9kg SHEET 1 OF

35 Top Plate Assembly Item No. Part No. Description Quantity 1 PDG Top Drum Plate 1 2 See Page # 40 PTO Tensioner Assembly 1 3 See Page # 44 Top Tensioner Assembly 1 4 See Page # 42 Top Belt Idler Assembly 1 5 NB M x30 Socket Head Cap Screw 3 6 NB M6-1.0x12 Socket Head Cap Screw 8 7 NB M8-1.25x20 Socket Flat Head Cap Screw 8 8 See Page # 38 Intermediate Sheave Assembly 1 9 See Page # 36 Drum Sheave Assembly 1 v3

36 PDG 8000 Drum Sheave Assembly SCALE: 1:4 WEIGHT: 27.4kg SHEET 1 OF

37 Drum Sheave Assembly Item No. Part No. Description Quantity 1 PDG Stationary Drum Sheave 1 2 PDG Drum Spindle 1 3 NB External Retaining Ring M PDG Bearing RS 2 5 NB Internal Retaining Ring M150 1 v3

38 PDG 8000 Intermediate Sheave Assembly SCALE: 1:3 WEIGHT: 6.11kg SHEET 1 OF

39 Intermediate Sheave Assembly Item No. Part No. Description Quantity 1 PDG Intermediate Axle 1 2 NB M12x1.5 Jam Nut 5 3 PDG Intermediate Sheave 1 4 PDG Hub 1 5 PDG PTO Hub Spacer 1 6 NB M20x2.5 Hex Flanged Nut 1 v3

40 PTO Tensioner Assembly SCALE: 1:2 WEIGHT: 1.99kg SHEET 1 OF TITLE:

41 PTO Tensioner Assembly Item No. Part No. Description Quantity 1 PDG PTO Tensioner Clamp 1 2 PDG PTO Tensioner Plate 1 3 PDG Bearing RS 1 4 PDG PTO Tension Idler 1 5 PDG PTO Tension Idler Spacer 1 6 PDG Modifed M20-2.5x55 Hex Head Screw* 1 7 NB M20x2.5 Jam Nut 1 v3

42 4 Install O-Ring with dab of grease & prior to inserting bolt PDG 8000 Top Belt Idler Assembly SCALE: 1:2 WEIGHT: 1.1kg SHEET 1 OF

43 Top Belt Idler Assembly Item No. Part No. Description Quantity 1 PDG Top Belt Idler Base 1 2 PDG Top Belt Idler 1 3 PDG Bearing RS 1 4 PDG M30 O-Ring 1 5 PDG M20-2.5x46.8 Socket Head Screw 1 v3

44 Install O-Ring with dab of grease & prior to inserting bolt PDG 8000 Top Tensioner Assembly SCALE: 1:3 WEIGHT: 1.93kg SHEET 1 OF

45 Top Tensioner Assembly Item No. Part No. Description Quantity 1 PDG Top Belt Tension Idler Spacer 1 2 PDG Top Belt Tension Idler 1 3 PDG Bearing RS 1 4 NB M6-1.0x20 Socket Flat Head Cap Screw 7 5 PDG Top Belt Tensioner Clamp 1 6 PDG Top Belt Tensioner Plate 1 7 PDG M30 O-Ring 1 8 NB M20-2.5x50 Low Socket Head Cap Screw 1 v3

46 PDG 8000 Belt Tightener SCALE: 1:5 WEIGHT: 5.89Kg SHEET 1 OF

47 Belt Tightener Item No. Part No. Description Quantity 1 PDG Main Belt Tensioner Pivot 1 2 PDG Lower Tensioner Arm 1 3 PDG Main Tensioner Heavy Stancion 1 4 PDG Main Tensioner Spacer 1 5 PDG Main Tensioner Spindle 1 6 PDG Lower Tensioner Spindle Spacer 1 7 PDG Upper Tesnioner Spindle Spacer 1 8 PDG Bearing RS 2 9 PDG Main Tensioner Idler 1 10 PDG Upper Tensioner Arm 1 11 PDG Tensioner Grudgeon 1 12 NB M6-1.0x20 Socket Flat Head Cap Screw NB Hardened Pin M8x NB M8-1.25x20 Socket Head Cap Screw 3 15 NB M8-1.25x20 Socket Flat Head Cap Screw 1 v3

48 PDG 8000 Main Belt Idler SCALE: 1:3 WEIGHT: 2.27kg SHEET 1 OF

49 Main Belt Idler Item No. Part No. Description Quantity 1 PDG Main Belt Idler Spindle 1 2 PDG Main Belt Idler 1 3 PDG Bearing RS 2 4 PDG Idler Bearing Retainer 1 5 NB Hardened Pin M8x26 1 v3

50 Rest snap ring on spindle before pressing on bearings PDG Main Belt Spindle SCALE: 1:3 WEIGHT: 6.35kg SHEET 1 OF

51 Main Belt Spindle Item No. Part No. Description Quantity 1 PDG Main Drive Sheave Rev PDG Bearing RS 2 3 PDG Outer Main Bearing Spacer 1 4 PDG Inner Main Bearing Spacer 1 5 NB Internal Retaining Ring M PDG Main Bearing Spindle 1 7 NB External Retaining Ring M NB M6-1.0x16 Tipped Socket Head Set Screw 6

52 Dust Seal Installed On Bottom Drum Plate PDG 8000 Planetary Assembly SCALE: 1:3 WEIGHT: 5.14kg SHEET 1 OF

53 Planetary Assembly Item No. Part No. Description Quantity 1 PDG Planetary Sheave 1 2 PDG Planetary Axle 1 3 PDG Hub 1 4 NB Hardened Pin M8x NB M Jam Nut 5 6 NB M20x2.5 Hex Flanged Nut 1 7 NB M6-1.0x12 Flanged Hex Head Cap Screw 1 8 PDG Planetary Slurry Cover 1 9 PDG Felt Seal Ring 1

54 Dust Seal Installed On Bottom Drum Plate PDG 8000 PTO Assembly SCALE: 1:4 WEIGHT: 6.88kg SHEET 1 OF

55 PTO Assembly Item No. Part No. Description Quantity 1 PDG Hub 1 2 NB M12x1.5 Jam Nut 5 3 PDG PTO Hub Sheave 1 4 PDG PTO Drive Sheave 1 5 PDG PTO Axle 1 6 NB M6-1.0x16 Socket Head Cap Screw 5 7 NB M20x2.5 Hex Flanged Nut 1 8 PDG PTO Slurry Cover 1 9 NB M6-1.0x12 Hex Flanged Head Cap Screw 3 v3

56 TITLE: Flex Head SCALE: 1:2 WEIGHT: SHEET 1 OF 1

57 Flex Head Item No. Part No. Description Quantity 1 PDG Suspension Yoke 4 2 PDG Driving Plate 1 3 PDG Driven Plate 1 4 PDG Center Element 1 5 PDG Yoke Bushing 4 6 PDG Rubber Post 70 DURO (Hard Standard) 4 6 PDG Rubber Post 60 DURO (Soft Optional) 4 7 NB M x 20 Socket Flat Head Cap Screw 8 8 PDG Shamrock Plate Key V2 1 9 NB M8-1.25x16 Socket Flat Head Cap Screw 7 10 PDG Plate Spin Lock 1 11 NB External Retaining Ring M NB M10 Spring Washer 2 v3

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59 Tooling Item No. Part No. Description Quantity 1 See Page # 56 Flex Head 3 2 NB M8 Lock Washer 9 3 NB M8-1.25x25 Socket Head Cap Screw 9 4 NB M6-1.0x12 Socket Flat Head Cap Screw 27 5 PDG PDG8000 Tooling Plate 3 6 HOL Quick Change Adapter 9 7 NB M8-1.25x16 Flat Head Socket Cap Screw 9 v3

60 1 3 THIS SYSTEM INSTALLED ON MACHINE #0029 AND NEWER TITLE: Dual Water System SCALE: 1:7 WEIGHT:.87kg SHEET 1 OF

61 Dual Water System Item No. Part No. Description Quantity 1 PDG Thrust Bearing Washer 4 3 PDG Bulkhead Fitting 3/8 NPT w/ Nut & Washer 2 4 PDG Elbow 1/2" NPT 2 5 PDG /4" x 9" NPT Galvenized Pipe 2 6 PDG /8 PTC Fitting 3/8 NPT 2 7 PDG /8 PTC Fitting 1/4 NPT 2 8 PDG Water Hose 4ft 9 PDG /4 Turn Ball Valve 2 THIS WATER SYSTEM IS INSTALLED ON MACHINE #0029 AND NEWER v3

62 Filter Maintenance: 100 Hours PDG 8000 Door Not Shown Control Box SCALE: 1:5 WEIGHT: SHEET 1 OF

63 Control Box Item No. Part No. Description Quantity 1 PDG FAN, 24V DC FOR DRIVE 2 2 PDG HOLDER, FUSE SPARE 3 3 PDG FUSE, 250V 10A 3 4 PDG SUPPLY, POWER LOW VOLT 1 4 PDG SUPPLY, POWER HIGH VOLT 1 5 PDG TERMINAL, CONNECTION DR1.5/4 1 6 PDG TERMINAL, BLOCK M10/10P 1 7 PDG TERMINAL, M35/16P 1 8 PDG DRIVE ONLY, MITSUBISHI INVERTER 230V 20HP 1 8 PDG DRIVE ONLY, MITSUBISHI INVERTER 460V 20HP 1 9 PDG FILTER, FINE ELECTRICAL BOX 2 10 PDG FILTER, COARSE ELECTRICAL BOX 2 11 PDG CABLE, 6 PIN RIGHT ANGLE FEMALE 1 11 PDG CABLE, 6 PIN STRAIGHT FEMALE 1 12 PDG CABLE, 12 PIN RIGHT ANGLE FEMALE 1 12 PDG CABLE, 12 PIN STRAIGHT FEMALE 1 13 PDG LATCH, ENCLOSURE FOR CONTROL BOX 2 14 PDG FILTER HOUSING W/ GRATE 4 v3

64 TITLE: Operator Interface SCALE: 1:2 WEIGHT: 1.22kg SHEET 1 OF

65 Operator Interface Item No. Part No. Description Quantity 1 PDG Box - REV5 1 2 PDG High Volt Panel 1 2 PDG Low Volt Panel 1 3 PDG Programmed GOT1000 Display 1 4 PDG Emergency Stop 1 5 PDG Potentiometer - Base 1 6 PDG Potentiometer - Knob 1 7 PDG Green Push-Button 2 8 PDG Orange Push-Button 1 9 PDG Red Push-Button 1 10 PDG Pin Male Connector 1 11 PDG Pin Male Connector 1 Low Voltage Units: Low Volt Units use a Button Potentiometer system. The knob potentiometer is replaced by (2) PDG and the panel used on top is PDG

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67 Technical Specifications PDG 8000 Item Number PDG Volt PDG Volt PDG Volt RPM Variable Speed Motor Output Required Circuit 15 kw, 20HP Three Phase, 60Hz, 230V, 60Amp Three Phase, 60Hz, 460V, 40Amp * Three Phase, 50Hz, 380V, 50Amp * (European Machines Only) Grinding Width Grinding Pressure Weight 30 (762mm) Grinding Path 660 to 860 lbs (299 to 390 kgs) 1250 lbs (567 kgs) * 1050 lbs (476 kgs) * (Without 4 removable weights)

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69 Prior to any repair work on the machine and its drives, secure the machine against unintentional powering on. Problem Possible cause Remedy Excessive Imbalance due to worn or Replace all worn or broken Vibration broken grinding tools. parts. Screws worked loose on the grinding disc. Unusual noises Defective bearing. Wrong tension of the V- belt. Defective motor bearing. Debris deposit on the coupling. Tighten the countersunk head screws on the grinding disc. Check the bearing on the axle drive shaft and replace if necessary. Check the tension of the V- belt; replace the V-belt if necessary. Reduced or no grinding performance Grinding tools have reached the maximum permissible wear. Inappropriate grinding tool for the application. Not enough tension on the V-belt. Change the motor. Clean the coupling. Replace the worn parts. Replace the grinding tools with appropriate tools for the surface to be treated. Re-tension the V-belt. Work on electrical equipment may only be undertaken by a skilled electrician or by a trained person under the supervision of an electrician, as well as in accordance with the local electrical engineering regulations.

70 Prior to any repair work on the machine and its drives, secure the machine against unintentional powering on. Problem Possible cause Remedy Motor does not Missed phase Check the main power supply switch on and switch on again Replace Defective component defective component Motor triggers while running Motor protections switch triggered because of overload Motor has defect Reduce additional load Screen Goes Blank Lost Phase Check the motor Check for 3 legs power No voltage reading on Dis- Loose connection Check pin connectors on interface

71 SASE MANUFACTURER S WARRANTY POLICY Included in this warranty are the following pieces of equipment: Planetary Diamond Grinders: PDG 8000, PDG 6000, PDG 5000, Edge Pro 180 Dust Extractors: Bull 1250, Bull 300, Bull 45 Our Commitment to our customer: SASE Company ( SASE ) equipment is warranted to be free of defects in workmanship and materials for a period of one (1) year from original date of purchase. In the event that you should have a claim SASE shall repair, replace or remedy the defective parts resulting from the faulty design, materials or workmanship. Note: This warranty is only valid for equipment either sold by SASE or by an authorized wholesaler or distributor. Limitations: Warranty does not apply to cosmetic damage, damage due to lightning, electrical surgmisuse, abuse, repair or alteration by other than factory service (unless service center was approved in writing by SASE), negligence, or improper or neglected maintenance as recommended by SASE. Common ware parts, such as belts, bearexempt from warranty. SASE is not responsible for loss of income or down time as a result faulty design, materials or workmanship. Warranty coverage is valid once a warranty SASE. A $100 labor charge may be assessed on the items returned for warranty repair in which no fault is found. Freight charges and associated fees will then become the responsibility of the customer in such an instance. Damages which are caused during transportation are not covered under warranty. Such carrier. Claims: In the unlikely event that you should experience a defect please contact your SASE representative or a SASE service technician by calling Please have all pertinent information readily available such as, invoice with date of purchase, model and serial number, and an explanation of the issue. SASE will respond immediately with a corrective action. Freight responsibility for approved warranty claims: If the piece of equipment was purchased within 90 days of warranty claim, SASE will arrange for ground freight and will assume all ground freight charges to send the customer the parts required or to send the equipment to an authorized SASE repair center. This includes inbound and outbound ground freight and all fees (duties, fuel surcharges) associated with the shipment. If the piece of equipment was purchased beyond 90 days and prior to one (1) year of warranty claim, SASE will cover 50% of all ground freight charges, including inbound and outbound freight and all fees (duties, fuel surcharges) associated with the shipment.

72 SASE PRODUCT & WARRANTY REGISTRATION WARRANTY IS VOID IF NOT RETURNED AND REGISTERED WITH SASE WITHIN 30 DAYS OF PURCHASE COMPANY NAME AND TITLE STREET ADDRESS CITY STATE ZIP COUNTRY PHONE DATE OF PURCHASE SERIAL NUMBER INVOICE NUMBER OF PURCHASE PDG 8000 PDG 6000 PDG 5000 EDGE PRO 180 SC8E SC10E SC12E BULL 1250 BULL 300 BULL 45 PLEASE FILL OUT IN FULL AND SUBMIT TO: SASE COMPANY 2475 STOCK CREEK BLVD ROCKFORD TN, FAX: QUESTIONS? CALL

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