Install Instructions. SCR-48N Crash Rail. Please read these instructions thoroughly prior to beginning the SCR-48N Crash Rail installation!

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1 Please read these instructions thoroughly prior to beginning the installation! This instruction sheet is intended to provide a specific guide to follow for the installation of this. Contained within is the technical information and installation techniques required to complete an efficient, neat and long-lasting installation. Inspect all materials for damage or missing parts. If you discover damaged or missing materials, in the USA please notify the factory at (888) CRASH RAIL INSTALLATION HEIGHT 6" [152.4mm] 1 1/4" [32.2mm] 4 13/16" [122.5mm] 1 5/32" [29.1mm] SECTIONAL VIEW must be installed in accordance with these instructions! Failure to follow these instructions may void any product warranties and result in an unsuccessful installation. For specific questions regarding the installation of this please call (888) or visit us at Important Notes All lineal material to be supplied in stock lengths. Aluminum and Acrovyn in lengths up to This material is to be field cut using quality equipment to insure that all cuts are square. When cutting material sections, Impact Specialties recommends using an tooth carbide tipped saw blade or equivalent, to minimize chipping and maintain joint alignment. All dimensions are typical. For drywall/plaster wall construction, it is recommended for fasteners to be engaged into metal/ wood studs to maintain maximum pullout strength. AF-6 plastic anchors should seat flush with gypsum wall. Material must reach 65 F min. to 75 F max. 24 hours prior to installation, This is essential to minimize expansion and contraction of material. The distance between an Acrovyn splice joint and an aluminum retainer splice joint should be staggered 1 [25.4mm]. This crash rail requires a minimum of 2 mounting fasteners per unit. The minimum end cap-to-end cap crash rail length is 7 7/8 [200mm]. For more information on see our website at

2 Components & Wall Fasteners ACROVYN COVER (24U031xxx) ACROVYN CHAMELEON COVER (24U682xxx) 1 1/2" ALUMINUM RETAINER CLIP (24F234001) 3 3/16" ALUMINUM RETAINER CLIP (24F235002) REGRIND BUMPER CUSHION (24U804108) ACROVYN SPLICE COVER (24F227108) CRASH RAIL END CAP (24I119xxx) CHAMELEON END CAP (24I986xxx) CRASH RAIL OUTSIDE CORNER ASSEMBLY Wall Condition Specified Fastener Drill Diameters Wall Retainer Impact Specialties Part Number Steel Stud/Gypsum Wall Concrete/Concrete Block Wood Stud/Gypsum Wall #10 X 1 1/2 Phillips Pan Head SMS 1/4 Flat Washer SAE AF-6 Plastic Anchor #10 X 1 1/2 Phillips Pan Head SMS 1/4 Flat Washer SAE AF-6 Plastic Anchor #9 X 2 1/4 Wafer HD PH Drywall Screw 1/4 Flat Washer SAE 1/4 N/A 1/4 N/A N/A N/A 90H H H H H H H H007003

3 Layout View 1 1/4" [32.4mm] END CAP 1" [25.4mm] SEE "STEP 7" FOR RETAINER ACROVYN LENGTH CUTTING INSTRUCTIONS 1" [25.4mm] 1 3/8" [34.9mm] 1 1/4" [31.8mm] 1/2" [12.7mm] 1 1/4" [31.7mm] TYP. END CAP TO CENTER OF CLIP FASTENERS 16" O.C. MAX. [406.4mm] SPLICE CLIP LAYOUT VIEW FIELD DIMENSION (TYPICAL ALL WALLS) 1" [25.4mm] 1 3/8" [34.9mm]

4 Typical Assembly FIELD MITER COVER ONLY 1 3/8" [34.9mm] 1 1/2" RETAINER CLIP ACROVYN COVER 3 3/16" SPLICE CLIP AT BUTT JOINT SPECIFIED FASTENER 16" O.C. MAX. [406.4mm] OUTSIDE CORNER ASSEMBLY END CAP REGRIND BUMPER CUSHION ACROVYN SPLICE COVER ACROVYN BUTT JOINT, STAGGER THE REGRIND BUMPER CUSHION AND ACROVYN COVER JOINT OVER SPLICE CLIP 1" [25.4mm]

5 Splice Cover Assembly 3 3/16" ALUMINUM RETAINER CLIP ACROVYN SPLICE COVER ACROVYN COVER ACROVYN BUTT JOINT REGRIND BUMPER CUSHION 1. Establish crash rail height above finish floor. Deduct 1 5/32 [29.4mm] and 4 13/16 [122.2mm] and snap a chalk line a that height. This marks the location of the retainer clip fasteners. (See sectional view) 2. Determine and mark the location of the clips by using the required deductions (see layout view). Align the center of the top mounting clip holes with the chalk line established in step 1. Using the clips as a template, mark the location of the top and bottom fasteners. Drill clearance holes for the mounting hardware. Reference chart on page 2 for correct drill diameters. 3. Install all end caps/outside corners as per standard deductions (see layout view), by sliding the end cap/outside corner onto the 1 1/2 [38.1mm] retainer clip. Secure into position using the appropriate fasteners (see chart on page 2). Note: to aid in locating the end caps correctly, cut a 4 [101.6mm] section of cover from scrap and snap it on the clips. Locate the cap so it aligns flush with the top and bottom of the cover. 4. Fasten clips to wall using the appropriate fasteners. 1 1/2 [38.1mm] clips are to be installed at 16 [406.4mm] O.C. And 3 3/16 [81.0mm] clips are to be installed at all butt joints. Use a level to insure the clips and splices are installed plumb. 5. Cut the regrind bumper cushion to length noting the required deductions (see layout view) and install onto the aluminum retainer clips. 6. Attach the Acrovyn splice covers at all splice joints by snapping them into place above and below the regrind bumper cushion. 7. Cut the Acrovyn cover to the proper length. The cover length is determined by measuring the distance between the installed end caps and/or outside corners. Note: it is recommended that the Acrovyn covers be cut with an tooth carbide tipped saw blade or equivalent. Note: it is recommended that the Acrovyn covers be cut slightly longer (1/32 up to 5-0, 1/16 over 5-0 ) than the measured distance. This additional length will provide for a tighter cover-to-end cap fit. 8. Align the top of the Acrovyn cover with the top of the retainer clips and snap the cover onto the bottom section of the retainer clips. Note: manufacturer recommends all printed product identification on the rear of the Acrovyn profile shall be oriented in the same direction during installation to ensure proper alignment at splice butt joints.

6 Acrovyn Wall Covering Supplemental Installation Instructions The following notes are to be used in conjunction with the standard.040/.060 Acrovyn Wall Covering installation instructions. These are important steps that must be followed to allow for a successful installation. Examine all walls to ensure the surface is clean, smooth, and free of any holes. Allow material to acclimate in a climate controlled area for at least 24 hours prior to installation. Maintain a minimum 1/16 gap (maximum 3/16 ) between sheets for expansion. DO NOT install the trims tight against the sheet edge. Allow tolerance to accommodate thermal movement (see thermal movement chart below). Make sure that all directional arrows (located on back of the Acrovyn sheet) are pointed in the same direction to maintain consistent grain direction. Allow adhesive to become translucent and tacky PRIOR to installing Acrovyn Wall Coverings. After installation, roll the wall covering with a roller to ensure maximum contact with the water base mastic adhesive. This will also remove any air pockets present. Sheet Width Wall Covering Thermal Movement Chart Expected Growth for Various Temperature Changes ±5 F (3 C) ±10 F (6 C) ±15 F (8 C) ±20 F (11 C) 4-0 1/64 (.38mm) 1/32 (.79mm) 1/32 (.79mm) 3/64 (.1.17mm) 8-0 1/32 (.79mm) 3/64 (1.19mm) 5/64 (1.98mm) 3/32 (2.36mm) /32 (.79mm) 1/16 (1.59mm) 3/32 (2.36mm) 1/8 (3.17mm) /32 (.79mm) 5/64 (1.98mm) 7/64 (2.77mm) 9/64 (3.56mm)

7 Acrovyn Wall Protection Systems Care & Maintenance All Acrovyn wall covering or profile products (including Chameleon Collection) can be cleaned by using the following instructions: 1. Light soil, crayon, pencil, lipstick, blood and other mild staining agents can usually be removed by using a soft cloth with mild soap and water. Additional household cleaners could be used, such as Green Works All-Purpose Cleaner, Seventh Generation Multi-Surface Cleaner, and Mrs. Meyer s All-Purpose Cleaner or an equivalent product. A Mr. Clean Magic Eraser can be used in concert with any of these cleaners. Always scrub with the grain of the Acrovyn.The cleaned surface should always be rinse wiped with clean water and dried to remove any remaining residue. 2. Stubborn stains, ball point pen, permanent marker, dry erase marker, paint and shoe scuffs can usually be removed by using a Mr. Clean Magic Eraser in concert with a product like Spartan Graffiti Remover SAC. Again, always scrub with the grain and rinse wipe. Do not use methyl ethyl ketone (MEK), cleaners containing MEK, bleach or any other cleaners containing harsh solvents on any Acrovyn Product. Powdered cleansers are not recommended as they are abrasive and tend to leave a troubling residue if not utilized properly. Do not use Scotch-Brite, Brillo, S.O.S. pads or steel wool on any Acrovyn Products. Acrovyn Renaissance Collection Care & Maintenance Renaissance Wood Collection All Impact Specialties wood components can be cleaned by using the following instructions: 1. Chips, nicks, dents and deep scratches can be repaired by filling with a Fil-Stik or Patchal Pencil. Either rub in or press in, then remove any excess. Color may be applied with an Instant Touch-up Marker or Pro-Mark II Marker. 2. Surface scratches, scuffs or rubbed edges may be re-colored with an Instant Touch-up Marker or Pro-Mark II Marker. 3. Dust and light soil can usually be removed by using a soft cloth with mild soap and water. Do not wax the handrail. Do not use solvent-based cleaners on any wood. Renaissance Metal Collection All Impact Specialties stainless steel and aluminum components can be cleaned by using the following instructions: 4. Dust and light soil can usually be removed by using a soft cloth with mild soap and water. 5. Stainless steel and aluminum components will easily maintain their brilliant appearance when occasionally polished with a quality metal cleaner, such as Maas Polishing Creme. Do not use abrasive cleaners, Scotch-Brite, Brillo, S.O.S pads or steel wool on any metal.