L INVISIBILE CONCEALED SLIDING SYSTEM

Transcription

1 L INVISIBILE CONCEALED SLIDING SYSTEM Motorized version Technical data, installation and assembly instructions Concealed sliding door Motorized version - Technical data, installation and assembly instructions - pag. 1 of 16

2 Concealed sliding door Motorized version - Technical data, installation and assembly instructions - pag. 2 of 16

3 Concealed sliding door Motorized version - Technical data, installation and assembly instructions - pag. 3 of 16

4 Concealed sliding door Motorized version - Technical data, installation and assembly instructions - pag. 4 of 16

5 Installation and Assembly Instructions Concealed sliding door Motorized version - Technical data, installation and assembly instructions - pag. 5 of 16

6 ON SITE SITUATION SUPPLIED MATERIAL Presence of architectonic holes in the rough walls. Level bases (when the floor is finished) in the architectonic holes of the wall. Plaster marks. Finished floor height (marked on the rough walls). 5 To install the product, leave a minimum distance of 50 cm between the wall and the door (internal side). WARNING FOR THE MOTORISED VERSION: FOR SAFETY REASONS, 1 FLUSH FITTING HANDLE MUST BE SUPPLIED TO BE PUT ON THE INTERNAL SIDE OF THE DOOR. 1) Seal 2) Incased door handles kit (N 3 round satin chrome flush fitting handles) 3) Incased door handles with hook lock (on demand) 4) Plate 5) Inspection panel in MDF 6) Shaped plate 7) Vertical Infilling profile in aluminium 8) Horizontal infilling profile in aluminium 9) Manual guide 10) Plaster mesh in fiber glass (accessories included) 11) Diam. 6 wall plugs (screws included) 1 2 Assemble the L shaped connection profile on the panel housing pocket, and let the top bracket slide into its seat using the supplied T.C. M5 screws. Secure the bracket with the supplied screws. (Screws T.C.E.I. M6xM16, complete with washers, quantity:4). Concealed sliding door Motorized version - Technical data, installation and assembly instructions - pag. 6 of 16

7 FLUSH WITH THE WALL SIDE FLUSH WITH THE WALL SIDE FLUSH WITH THE WALL SIDE 3 4 To complete securing the connection to the panel housing pocket, insert and fasten the supplied screws in the plate at the top of the L connection. (Screws T.S.P.E.I. M 6x 16, quantity: 4) assembly phases for MASONRY version - Position the aluminium spacers following the coupling of letters A-A and B-B; - Secure the spacer, with the supplied screws, taking care to position it in the same direction as the wall line (follow the indication of the label with the words wall line side ). ATTENTION: DIVERTING THE APPLICATION DIRECTION OF THE SPACER, ELI- MINATES THE EFFECT OF THE PARALLELISM BETWEEN THE L CONNECTION AND THE PANEL HOUSING POCKET. Transom 5 Position the aluminium frame, complete with strengthening spacers, on the floor bases, carefully lining it up with the plaster marks and start plumbing as is illustrated, taking the aluminium thickener bars placed on the door case as a reference. IT IS FORBIDDEN TO LOAD MASONRY DIRECTLY ON THE HEADER 6 FLUSH WITH THE WALL SIDE ANCHORS FOR MASONRY QUICK SETTING CEMENTS Fasten the aluminium frame to the wall with quick setting cement only in some spots to give solidity to the product and wait for it to solidify. DURING THIS PHASE DO NOT REMOVE THE STRENGHTENING SPACERS FROM THE ALUMINIUM FRAME. Concealed sliding door Motorized version - Technical data, installation and assembly instructions - pag. 7 of 16

8 Transom 7 8 Before removing the aluminium bars, secure the guide support to the floor, as illustrated. It is now possible to remove the aluminium thickener bars placed on the door case. Proceed the filling the empty spaces between the aluminium frame and the rough wall with cement, being careful not to cause any movement of the aluminium frame and wait it for at least 12 hours. FLUSH WITH THE WALL SIDE 9 Shave the walls, positioning with care the plaster mesh in fibre glass (supplied) on both sides as illustrated, observing scrupulously the parging line determined by the frame itself. ATTENTION: OVERLAPPING THE PLASTER LINE WITH THE SHAVING, CANCELS THE FLAT EFFECT. 10 At this stage the wall is ready to be painted. DURING THIS PHASE REMOVE THE STRENGHTENING SPACERS AND CAREFULLY FILL THEIR HOLES. Concealed sliding door Motorized version - Technical data, installation and assembly instructions - pag. 8 of 16

9 assembly phases for PLASTERBOARD version FLUSH WITH THE WALL SIDE 11 Positioning the aluminium frame into the metal stud structure is only possible if the latter is without plasterboard plates. Locate the aluminium frame complete of strengthening spacers on the floor bases, carefully lining it up with the plaster marks and start plumbing as illustrated, taking the aluminium thickener bars placed on the door case as a reference. IT IS FORBIDDEN TO LOAD OF MASONRY THE ALUMINIUM HEADER OF THE DOOR 12 Inject polyurethane foam into some spots in order to give sturdiness to the product and wait for it to solidify. DURING THIS PHASE DO NOT REMOVE THE STRENGHTENING SPACERS FROM THE ALUMINIUM FRAME SCREWS 13 FLUSH WITH THE WALL SIDE Position the plates supplied in the assembly kit in the direction of the metal stud structure and fasten them correctly as illustrated. 14 Before removing the aluminium thickener bars, fasten the support guide to the floor, as illustrated. Concealed sliding door Motorized version - Technical data, installation and assembly instructions - pag. 9 of 16

10 SHAVE WITH SCAGLIOLA (SMOOTH PLASTER) Plasterboard plate SPACER Plasterboard plate Plasterboard plate SHAVE WITH SCAGLIOLA (SMOOTH PLASTER) Plasterboard plate In this phase remove the aluminium thickener bars placed on the door case. Position the flared plasterboard plates and screw the in their seat placed along all the perimeter of the aluminium structure. ATTENZIONE: LE LASTRE DI CARTONGESSO NON DEVONO SORMONTARE LA TASCA DI ALLOGGIAMENTO PANNELLO. DURING THIS PHASE DO NOT REMOVE THE STRENGHTENING SPACERS FROM THE ALUMINIUM FRAME. 1. Shave the panel housing pocket with scagliola. 2. After the first coat of scagliola, apply the fiber glass plaster mesh in fibre glass (strengthening armour) on the entire surface of the panel housing pocket; 3. Finish the panel housing pocket with a second coat of scagliola taking care not to overlap the plaster line created by the aluminium frame. SHAVE WITH RELEVANT FILLER FLARED SEAT 17 Plasterboard plate Plasterboard plate FLARED SEAT SPACER Apply the self- adhesive gauze for plasterboard and relevant filler in the flared area. 18 At this stage the wall is ready to be painted. ATTENTION: DURING THIS PHASE REMOVE THE STRENGHTENING SPACERS FROM THE ALUMINIUM FRAME AND CAREFULLY FILL THEIR HOLES. Concealed sliding door Motorized version - Technical data, installation and assembly instructions - pag. 10 of 16

11 Assembly phases for panel and accessories MA SONRY /PLA STER BOARD VER SION 19 After carefully cleaning the wooden panel, evenly paint it on both sides and on the edges with an undercoating, for ex. primer (when it s supplied in rough). Before proceeding with the chosen preliminary treatment carefully refer to the technical sheet pertaining to the used product. THEN FINISH THE PANEL ONCE AGAIN ON BOTH SIDES AND ON THE EDGES. ATTENTION: ANY POSSIBLE ACCUMULATION OF VARNISH ON THE EDGES MAY ALTER THE UNIFORMITY OF THE GAPS AND COMPROMISE THE MOVEMENT OF THE DOOR PANEL. THE APPLICATION OF VARNISHES, GLUES, SILICONS, WALLPAPERS ON ONE SIDE ONLY OF THE DOOR PANEL COMPROMISES THE PLANARITY OF THE SAME. ALWAYS FINISH/TREAT THE PANEL ON BOTH SIDES AND ON THE EDGES. (for further information and/or support regarding finishing procedures, please contact our technical dept.). 20 Clean the aluminium frame with sandpaper or steel wool to remove any spot of cement or scagliola, and then paint with tempera or other products. THE END RESULT SHOULD BE THE ABSOLUTE INVISIBILITY OF THE ALUMINIUM FRAME INTO THE WALL Paint the MDF inspection panel on both faces and on the edges; - Paint the shaped plate - Paint the vertical and horizontal infilling profiles in aluminium. 22 Remove one after the other: 1. Wooden upright beam located at the mouth of the aluminium housing pocket. 2. The MDF inspection panel. 3. Polystyrene strips placed inside the aluminium housing pocket, taking care to remove any silicone residues. Carefully clean the lower rail from any kind of residues. Concealed sliding door Motorized version - Technical data, installation and assembly instructions - pag. 11 of 16

12 23 24 At this stage, remove the provisional pre- positioned screws as shown in the figure. - Insert the guide in the panel housing pocket taking care to position it against the plastic supporting seat. - Lift up the side indicate by letter A and carry it up to the seats of the securing screws. - Secure the guide with the supplied screws (Screw T.C.E.I. M16x16, complete with washers; quantity: according to width) Position the panel, complete with its attachments (letter A ) on the seat on the guide (marked with letter B ); Then secure the screws (letter C ) to fasten the panel on the guide (Screw T.C.E.I M 5x20, quantity: 4); Then secure the screws (letter D ) to fasten the plate (Screw T.P.S.E.I M5x20, quantity: 4) At last secure the screws (letter E) to achieve the eventual grip Screw the bolt marked with letter C, to adjust panel height; Turn the bolts marked with letter A and C to fix the above mentioned adjustment. Concealed sliding door Motorized version - Technical data, installation and assembly instructions - pag. 12 of 16

13 27 28 Position the little lower guide block into its seat, already fastened to the panel, using the supplied screws. (Screw T.C.E.I. M 5X18 quantity: 2) Apply the 3 cams with the supplied screws as illustrated. (Screws T.C.E.I. M6x40 (A), quantity: 2 with washers) (Screws T.C.E.I. M6x25 (A), quantity: 4 with washers) (Dowel M5x18, quantity: 1 (C) Turn the screws market with the letter A (upper part) and B (lower part) to adjust the panel s planarity and obtain the effect of wall totally in line with the closed door. (Dowel M5x18, quantity 1 (C) After the settlements are made, secure the supplied screws A and B, to fix the previous adjustments. (Dowel M5x18, quantity 1 (C) Concealed sliding door Motorized version - Technical data, installation and assembly instructions - pag. 13 of 16

14 Turn screw A to adjust door stopper for door opening. - Turn screw B to adjust door stopper for door closure. With the appropriate screws, secure the aluminium shaped plate, previously painted, to the panel into its matching seat, to cover the lower guide block (Screws and plate supplied). (Screw T.V.S. 3x18, quantity: 2) Using the supplied screws, secure the 2 brush holders as illustrated; - Fit the supplied brushes, exerting pressure on them. (screw T.C.E.I. M 4x20, quantity: according to width). When the door is closed, put the vertical infilling profile near the relevant seat on the panel housing pocket; Position the supplied pin in its seat and fasten it with the screw marked with A ; (Screw T.C.E.I. M5x14, quantity: 1) Secure the vertical infilling profile to the lower part, using the supplied screws (indicated with the letter B ) (Screw T.C.E.I. M5x12, quantity:3). Concealed sliding door Motorized version - Technical data, installation and assembly instructions - pag. 14 of 16

15 Pin supporting the horizontal infilling profile Pre- fasten the screws as illustrated (without tightening them completely) to connect the aluminium horizontal infilling profile. Position the aluminium horizontal infilling profile on the side of the panel housing pocket and then pull it close to the connection spot until it is line with the wall. Complete fastening the screws with the specific Allen screw. (Screw: Support pin for horizontal infilling profile, quantity: according to width) Place the MDF inspection panel in its own seat using the supplied screws. (Screw T.P.SV M 3 x 16, quantity: 8) Final effect that should be obtained with the door closed. Concealed sliding door Motorized version - Technical data, installation and assembly instructions - pag. 15 of 16

16 Concealed sliding door Motorized version - July GIAMTING Certified Company ISO 9001 Associated o del GBC I Partner of GBC Italy L INVISIBILE by PORTARREDO srl Via C. Besana, Argenta (Fe) - Italy Tel Fax info@linvisibile.it These documents are the property of Portarredo s.r.l. and are protected by Italian as well as international laws, treaties and agreements on intellectual property. They may not be copied, reproduced, translated or transcribed in any form whatsoever, in whole or in part, without the prior written authorisation of Portarredo s.r.l. Maximum attention has been paid to these documents before printing. However, because of continuous technological development and since we are constantly engaged in the development and improvement of our product range, we reserve the right to modify specifications of any product without prior notice. Concealed sliding door Motorized version - Technical data, installation and assembly instructions - pag. 16 of 16