HOSTESS TROLLEY U.K.

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(Teak) 0312 200 15227 - HL6200GO ( Golden Oak) Service Hints

1 SERVICE MANUAL HOSTESS TROLLEY U.K HL6200DB (Mahogany) HL6200LB (Teak) HL6200GO ( Golden Oak) Service Hints Technical Data Wiring Diagram Exploded Views Parts List - Page 1 - Page 2 - Page 3 - Page 4 - Page 5 May 2016

2 DISASSEMBLY AND ASSEMBLY HL6200 SERIES ENSURE APPLIANCE IS DISCONNECTED FROM THE ELECTRICITY SUPPLY BEFORE DISASSEMBLING. NOTE ALL CONNECTION DETAILS AND ROUTING OF LEADS BEFORE DISASSEMBLING. Numbers appearing in the text refer to illustrations and parts list numbers. A. SLIDING TABLETOPS Slide both tabletops open. Remove cover caps 130 and the two screws securing handle. Withdraw the handle from the tabletop assembly. Slide the tabletop required inwards, past its closed position, until the two plastic sliding blocks on the cabinet Channels are exposed. Withdraw the sliding blocks from the cabinet channels and then slide the tabletop assembly out clear of the channels. B. GLASS DOOR 1. Remove the two miniature countersunk screws at each end of the glass door handle. 2. Drill out the rivet securing striker plate 115, using a 2.5mm bit. Use extreme care when drilling. 3. While supporting glass door 113, remove striker plate 115, handle and inner steel channel Splay side channel assemblies 509 & 511 slightly and lift the glass door away. 5. Replace the glass door in reverse order in reverse order ensuring: I Cushion strips are correctly fitted between the ends of the glass door and the side channels II Insert 514 is fitted to the hole in the glass door before assembling and inserting a new rivet size 2.4mm x 7.5mm. C. TOP ELEMENT ASSEMBLY 1. From inside of cabinet, squeeze locking barbs and release mains lead bush 121 retainer from rear panel. Remove rear cover strip 510, secured by a single screw, to the extent of the mains lead wires. Disconnect the top element leads from terminal block 120. NOTE: Terminal block 120 includes push-in locking terminals for internal wiring. Leads inserted in the front-most terminals may only be released by inserting a small screwdriver or similar in the slots provided in the front of the terminal block. Rear-most leads may release with a sharp pull. If leads cannot be released, or are not gripped on insertion, item 120 must be replaced. 2. Open the sliding tabletops and remove glass dishes and lids 101 and holders Remove the sliding tabletops as in A.1. Then slide each tabletop in turn inwards past its closed position to gain access to the four screws securing top element assembly Use a powerful magnet or suitable tool to lift the element assembly out clear of the cabinet, feeding the element wires through grommet 110 in the cabinet. 5. Refit in reverse order, taking care that the rear cover strip fixing screw is clear of cables when fixing.

3 HL6200 SERIES D. MIDDLE SHELF ELEMENT ASSEMBLY AND NEON 1. Remove rear cover strip 510 as shown in C.1. And disconnect the middle shelf element leads from Terminal block 120 (see note in C.1.) 2. Remove the two screws securing the element assembly through the rear panel of the cabinet and two screws from under the front edge of the shelf see fig. 1. Open the glass door. 3. Lift the element assembly out clear of the cabinet, feeding the element wires through grommet 110 in the cabinet. 4. Neon 118 is a push fit assembly, located by two barbs that spring open behind element panel trim 515. It can only be removed from the front. Pushing from behind the neon assembly (inside the front shelf rail) using a suitable tool can assist removal. To re-fit, thread the neon leads through the hole in the element panel trim 515, push-fit neon into hole and route with element leads to terminal block. 5. Re-fit in reverse order, taking care that the rear cover strip fixing screw is clear of cables when fixing. ELEMENT ASSEMBLY FIXING SCREWS ELEMENT ASSEMBLY FIXING SCREWS Rear view Front view Fig. HL6200 Element Assembly Fixing Points E. MAINS LEAD 1. Remove rear cover strip 510 as in C Disconnect LIVE and NEUTRAL mains lead wires from terminal block 120: release the earth lead from the cabinet earth stud. 3. To remove mains lead bush 121, rotate the retainer arm through 90, then use pliers to squeeze the mains lead locking tab and push the bush, complete with mains lead, out of the cover strip. 4. Refit in reverse order, ensuring correct wire colour connections and that a sound earth connection is made.

4 F. CABINET ITEMS HL6200 SERIES 1. Magnetic catch 111 is a push-fit in front top panel To remove front top panel 109, remove both sliding table tops completely (see A.1.) and magnetic catch 111. Drill out the rivet at each end of the front slide panel using a 3mm bit. Use extreme care when drilling. Withdraw leg top caps, and then remove the front top panel assembly. Refit in reverse order. 3. Castor wheels 116 are a push-fit onto castor wheel inserts 117. The castor wheel inserts are a push-fit into the cabinet. Remove by prising out with care. THEORETICAL WIRING DIAGRAM L E CUPBOARD TOP (MIDDLE) NEON ELEMENT ELEMENT N SPECIFICATION Voltage Loading Cord length Pre-heat time Finish Dimensions (approx) 230 V a.c. 50 Hz 355 W 2 m 30 minutes approx See text 725mm W x 380mm D x 695mm H SERVICE INFORMATION The elements used in this appliance are of the adhesive variety and cannot be removed easily. For this reason, elements and plates are supplied as complete assemblies.

5 Oval Dishes HL6200 Hostess Trolley - Exploded View

6 Ltr Round Dishes HL6200 Hostess Trolley - Exploded View

7 2 Ltr Round Dishes HL6200 Hostess Trolley - Exploded View

8 HL6200 Hostess Trolley - Parts List Item Description Part Number Expolded View 1 - Serial No's up to Glass Dish & Lid (Oval) Glass Dish Holder (Oval) Exploded View 2 - Serial No's Glass Dish & Lid (1.6 Ltr Round) Glass Dish Holder (1.6 Ltr Round) Exploded View 3 - Serial No's and higher. EXCEPT FOR to , to , to Glass Dish & Lid (2 Ltr Round) Glass Dish Holder (2 Ltr Round) Table Top Cover (HL6200LB & HL6200GO) Table Top Cover (HL6200DB) Table Top Handle Table Top Sliding Block Top Element Assembly Leg Top Cap Front Top Panel (HL6200LB & HL6200GO) Front Top Panel (HL6200DB) Grommet Sleeve Magnetic Catch (FS10) Mid Element Assembly Glass Door Printed Handle Extrusion Drilled Striker Plate Castor (Pack of 4) Castor Insert Neon Assembly Terminal Block Strain Release Bush Cordset (UK) Screw Cover Cap Glass Door Printed Assembly Top Cover Support Assembly Outer Glide Outer Glide Cover Printed Outer Glide Cover Right Hand Door Chain Linkage Wiring Cover Left Hand Door Chain Linkage Element Panel Trim n/a User Instruction Booklet Bold text indicates choice of parts depending on the model version

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