APPLICATION GUIDE NON-WOVEN ABRASIVES FOR DE-BURRING, CLEANING, BLENDING & FINISHING APPLICATIONS ABRASIVE TECHNOLOGICAL EXCELLENCE

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1 APPLICATION GUIDE NON-WOVEN ABRASIVES FOR DE-BURRING, CLEANING, BLENDING & FINISHING APPLICATIONS ABRASIVE TECHNOLOGICAL EXCELLENCE

2 Worldwide market leader Product innovations Cutting edge technologies Complete range of stock products Widest spectrum of product quality Made-to-order solutions ABRASIVE TECHNOLOGICAL EXCELLENCE

BearTex COMPLETE RANGE OF SOLuTiONS FOR: DEBuRRiNG 4 Deburring

.. Remove burrs, radiusing and break sharp edges.

marks, grinding lines and flash while imparting a uniform

FiNiSHiNG 10 Finishing to provide surface roughness reduction,

3 BearTex COMPLETE RANGE OF SOLuTiONS FOR: DEBuRRiNG 4 Deburring to eliminate the consequences of mechanical processing... Remove burrs, radiusing and break sharp edges. CLEANiNG 6 Cleaning to remove any dirt, rust corrosion. Prepare surface prior to coating. BLENDiNG 8 Blending to remove light weld, tool (+ handling) marks, grinding lines and flash while imparting a uniform finish. FiNiSHiNG 10 Finishing to provide surface roughness reduction, cosmetic finishes (satin or brushed), prep for polishing. PRODuCT & TOOL SELECTiON 12 Standard Finishing Guide Tools & Equipment Guide Product Selection Guide CONTENTS 5

6 EDGE DEBuRRiNG BEARTEx SOLuTiONS FOR EDGE DEBuRRiNG Increase effiency Improve

removing small, medium and large burrs, without damage or changing the geometery of

Nickel alloys ADVANTAGES The s ensure: Better fusion adhesion Speedier production

4 6 EDGE DEBuRRiNG BEARTEx SOLuTiONS FOR EDGE DEBuRRiNG Increase effiency Improve quality Reduce rejects BearTex Unitized and Convolute s are the modern solution to removing small, medium and large burrs, without damage or changing the geometery of the component on a wide range of parts and materials: Stainless steel Carbon steel Nickel alloys ADVANTAGES The s ensure: Better fusion adhesion Speedier production Higher productivity Less rejects Lower production costs Reduced risk of accidents No gouging BearTex

5 BearTex Product Application Guide APPLICATION MACHINE TYPE PRODUCT GRADE / MINERAL STANDARD MAX SIZES - MM ADVANTAGE RPM ACCESSORIES REQUIRED APPLICATION MATERIAL 150 x 25 x Bore reduction bushes, small Convolute D19 Long Life SF Use on face 200 x 25 x 76 - durable 4500 with long life Bore reduction bushes, large Mild steel, stainless steel Bench Grinder 200 x 50 x Bore reduction bushes, large Eliminate the consequences of mechanical processing e.g. burrs created by punching or cutting. Remove burrs, radiusing and break sharp edges. Bench Grinder Unitized NEX Unitized NEX 2SFIN 150 x 13 x 13 2SFIN 25 x 25 x 5 Use on edge - holds form AMED 25 x 25 x 5 Access small, difficult areas Threaded mandrel Threaded mandrel 50 x 6 x Mandrel Mild steel, stainless steel Mild steel, stainless steel Unitized NEX 2SFIN Die Grinder 75 x 6 x Mandrel Angle Grinder or Pneumatic RAG SpeedLok unitized TR disc 2SFIN 6AMED 75 x TR Quick change and versatility mm x M14 Rubber holder 75mm x 6mm Spindle Mild steel, stainless steel Faster and more reliable than traditional methods (deburring knives, hand files and wire brushes) Edge Deburring 7

8 CLEANiNG AND CORROSiON REMOVAL BEARTEx SOLuTiONS FOR CLEANiNG AND CORROSiON REMOVAL Fast and efficient

ADVANTAGES Compared with traditional cleaning products, BearTex offers the following advantages: Save time

6 8 CLEANiNG AND CORROSiON REMOVAL BEARTEx SOLuTiONS FOR CLEANiNG AND CORROSiON REMOVAL Fast and efficient cleaning of surfaces and small channels. For pre and post weld cleaning. Removes any dirt, rust or corrosion. Prepare surface prior to coating. BearTex non wovens are the modern alternative to scrapers, pickling pastes and wire brushes. ADVANTAGES Compared with traditional cleaning products, BearTex offers the following advantages: Save time and comfortable to use Clean faster, with minimal loading/clogging of abrasive Avoid undercutting Preserve component tolerances Reduce waste Remove weld discoloration to leave an attractive finish BearTex

7 BearTex PRODuCT APPLiCATiON GuiDE APPLICATION MACHINE TYPE PRODUCT GRADE / MINERAL STANDARD MAX SIZES - MM ADVANTAGE RPM ACCESSORIES REQUIRED APPLICATION MATERIAL 75 x 13 x RapidStrip s, spindle mounted XCRS S Use on edge 100 x 13 x for channels Stainless steel, mild steel Die Grinder, portable tool 150 x13 x Die Grinder, portable tool RapidStrip TR+ s XCRS S 100 x 13 x TR+ Use on edge and face - quick change 8000 TR+ holder Stainless steel, mild steel Pre and post weld cleaning, rust + coatings removal Satinex machine Angle Grinder Satinex RapidStrip Surface blend disc DSB S2211 Norgrip RapidStrip DPC disc XCRS S 110 x 100 x 19 Roloc Covers larger surface area 4500 COA A Most popular option XCRS S 115 x Norgrip back up pad 115mm Stainless steel, mild steel Mild steel Stainless steel, mild steel Angle Grinder or Pneumatic RAG SpeedLok unitized NEX TR disc SpeedLok high strength TR disc SpeedLok RapidStrip TR disc 2SFIN Quick AMED change and versatility Very Fine A XCRS S 75 x TR Quick change with cushion action Quick change and rapid cleaning mm x M14 rubber holder or 75mm x 6mm spindle Stainless steel, mild steel CLEANiNG AND CORROSiON REMOVAL 9

10 BLENDiNG BEARTEx BLENDiNG PRODuCTS BearTex produces a range of surface

marks and grindlines Removing mechanical scratches Providing a uniform, medium

in the finishing sequence Greater efficiency Lower production costs Less

8 10 BLENDiNG BEARTEx BLENDiNG PRODuCTS BearTex produces a range of surface conditioning products and abrasives for: Blending in weld seams Blending out marks and grindlines Removing mechanical scratches Providing a uniform, medium grain finish ADVANTAGES BearTex products ensure: Consistent finishes Fewer steps in the finishing sequence Greater efficiency Lower production costs Less downtime Easy to use Lower debris build up Available in a variety of sizes and fixing systems BearTex

BearTex PRODuCT APPLiCATiON GuiDE APPLICATION MACHINE TYPE PRODUCT GRADE / MINERAL STANDARD MAX SIZES - MM ADVANTAGE RPM ACCESSORIES REQUIRED APPLICATION MATERIAL 90 x 395 100 x 289 Good surface

9 BearTex PRODuCT APPLiCATiON GuiDE APPLICATION MACHINE TYPE PRODUCT GRADE / MINERAL STANDARD MAX SIZES - MM ADVANTAGE RPM ACCESSORIES REQUIRED APPLICATION MATERIAL 90 x x 289 Good surface coverage, flexible Inflatable cushion (expander) Surface blend belt DSX, & DSB COA A MED A VFN A 6 x x x x 610 Access small awkward areas m/s None Stainless steel 20 x 457 Blending out grinding marks File Belt Angle Grinder Surface blend disc DSJ & DSB SpeedLok TR COA A MED A VFN A Surface blend disc DSJ & DSB Norgrip Unitized NEX DPC disc RapidFinish 75 x TR Quick change and versatility mm x M14 Rubber holder 75mm x 6mm Spindle 115 Most Norgrip back popular up pad 115 & 178 option mm 2 S Fin Bright finish 115 x 22 2 A Fine Multi-purpose None Stainless steel, mild steel Blend in weld seams Die Grinder, portable tool Flap, spindle mounted F2401 VFN A 60 x 30 Access small awkward areas 8000 None BLENDiNG 11

12 FiNiSHiNG ON STAiNLESS STEEL BEARTEx PRODuCTS FOR FiNiSHiNG ON STAiNLESS STEEL Provide surface

the surface that will become a potential corrosion site. Apply stylish and decorative finishes.

10 12 FiNiSHiNG ON STAiNLESS STEEL BEARTEx PRODuCTS FOR FiNiSHiNG ON STAiNLESS STEEL Provide surface roughness reduction, cosmetic finishes (satin or brushed), preparation for polishing remove scratches on the surface that will become a potential corrosion site. Apply stylish and decorative finishes. BearTex Non Woven products for stainless steel grain finishes, work for you to produce consistent, repeatable finishes piece after piece. ADVANTAGES BearTex is easier to use and less messy than traditional methods Fast and easy blending Consistency of finish Ease of use in steps and sequences Protection in transit Faster operations BearTex

11 BearTex PRODuCT APPLiCATiON GuiDE APPLICATION MACHINE TYPE PRODUCT GRADE / MINERAL STANDARD MAX SIZES - MM ADVANTAGE RPM ACCESSORIES REQUIRED APPLICATION MATERIAL Bench Grinder Convolute DMA Red Finishing 5 A ium 150 x 25 x x 25 x 76 Shiny finish, long scratch pattern Bore reduction bushes, small Bore reduction bushes, large Stainless steel Convolute DSS ium 152 x 25 x 25 Shiny finish, durable 6000 Bore reduction bushes, small Stainless steel Fine grain finishes Flexible-Shaft motor or brush machine Flap F2504 Very fine A 200 x 50 x 76 Flexible and conformable 3200 Bore reduction bushes, large F2200 Satinex A Coarse F2300 Satinex A ium 110 x100 x19 Sequential finishing for large surface areas 4500 Stainless steel Satinex machine F4306 Satinex S ium Small area blending Hand use F4300 Hand pad F2504 Hand pad S Very fine A 150 x 230 Flexible for contours and railings Hand pad holder Stainless steel FiNiSHiNG ON STAiNLESS STEEL 13

12 14 STANDARD FINISHing GUIDE Guide to achieving industry standard Finishes on Stainless steel using popular Metal Fabrication Power Tools Quick Intro to Types of FiniSH GRADE APPLICATION RA UNPOLISHED OR ROLLED FINISHES 1 2D 2B INTERMEDIATE SURFACE FINISHES 3 An intermediate surface finish Used for articles that may or may not receive additional polishing e.g.: casings for home appliances and kitchen installations A general purpose bright finish with a grain which prevents mirror reflection Widely used for restaurant and kitchen equipment, shop fronts, balustrading and dairy equipment. Attractive silver white colour. Following initial grinding with coarser abrasives, final finish is made with medium grits Accomplished after preparing surface to No.3 RA: Is the typical parameter for measuring the average roughness of a surface t y p i c a l s e q u e n t i a l finishing e x a m p l e s - t i g w e l d on s t a i n l e s s s t e e l STEP 1 Zirconia F827 P60 fibre disc Remove excess weld, grind flat STEP 2 ing disc - DSB coarse A * - S2211 Refine and blend in with a surface blending disc, coarse, to give a No.3 finish STEP 3 ing disc - DSJ medium A * - S2313 Further blending with a surface blending disc, medium, to give a No.4 finish * Use surface blending discs with Norgrip back-up pads BearTex

BearTex FiNiSHiNG TOOLS AND EQuiPMENT The range of tools and equipment used in the finishing of

Belt Grinders Flexible-shaft Machine Polishing & Buffing mill The flexible-shaft machine is designed to

These machines, sometimes known as flexi-polishers are well suited to arduous in-shop polishing which

The long spindle polishing/buffing mill, can be used with a wide range of polishing and buffing s.

13 BearTex FiNiSHiNG TOOLS AND EQuiPMENT The range of tools and equipment used in the finishing of stainless steel and other metal fabrications includes fixed (workshop) equipment and portable hand tools. TOOLS & EQuiPMENT GuiDE FIXED MACHINES Fixed belt grinders are ideally suited for de-burring operations. Belt Grinders Flexible-shaft Machine Polishing & Buffing mill The flexible-shaft machine is designed to be used with a variety of inter-changeable grinding tools which are driven through a flexible-shaft. These machines, sometimes known as flexi-polishers are well suited to arduous in-shop polishing which can help reduce operator fatigue and provide a low electric shock risk working area. The long spindle polishing/buffing mill, can be used with a wide range of polishing and buffing s. PORTABLE HAND TOOLS Examples of the most commonly used portable tools for finishing stainless steel fabrications include belt grinders, angle grinders, long reach angle grinders, tube polishers and power-files. TOOL & EQuiPMENT GuiDE 15

14 16 PRODUCT SELECTION GUIDE BEARTEX SURFACE FINISHING PRODUCTS - Quick Application Guide, Product selection and Starting Point recommendations not sure where to begin? Identify your job requirements... What are you trying to accomplish? What surface finish is required? What s the shape of the part? What tools are available? Review product selection guide - remember it may require a multiple step process to achieve your goal. Warning - do not use a product which was not designed specifically for that tool. Always verify that the speed rating of the product meets or exceeds the rating of the tool! Did you pick the most efficient solution? The most cost effective method usually involves getting the the job done fast and efficiently. Your most dramatic savings come from labour expenses, rather than material costs! BearTex

BearTex PRODuCT SELECTiON - by machine STATiONERy MACHiNES Product selection guide & starting points recommendation MACHINES PRODUCT PAGE DEBURRING CLEANING STRAIGHT SHAFT EQUIPMENT

Unitized s 40 U2301 8AM U2401 6AF U4401 2SF Lap mops 13 F2520 VF A F2520 VF A Plain discs 13 A F2520 VF A Pedestal Grinder Convolute s Polybond s 46 D19 SF DCS DMA 5AM C150- H10BTM

15 BearTex PRODuCT SELECTiON - by machine STATiONERy MACHiNES Product selection guide & starting points recommendation MACHINES PRODUCT PAGE DEBURRING CLEANING STRAIGHT SHAFT EQUIPMENT BLENDING & FINISHING REQUIRED ACCESSORY Plain discs 13 A F2520 VF A Convolute s 46 D19 SF DCS DMA 5AM Bench Grinder Polybond s C150- H10BTM C240-D4BTM Flap s 32 F2301 A F2501 VF A Unitized s 40 U2301 8AM U2401 6AF U4401 2SF Lap mops 13 F2520 VF A F2520 VF A Plain discs 13 A F2520 VF A Pedestal Grinder Convolute s Polybond s 46 D19 SF DCS DMA 5AM C150- H10BTM C240-D4BTM Flap s 32 F2301 A F2501 VF A Unitized s 40 U2301 8AM U2401 6AF U4401 2SF BELT EQUIPMENT Back Stand 16 or DSJ Ex COA Stroke Grinder 16 Centerless Polisher 16 PRODuCT SELECTiON 17

16 18 product selection STATIONERY MACHINES - c o n t i n u e d MACHINES PRODUCT PAGE DEBURRING CLEANING FEED-THROUGH EQUIPMENT BLENDING & FINISHING REQUIRED ACCESSORY Sheet/coil processing machine Rotary disc/ planetary disc machine AUTOMATED EQUIPMENT Rotary machine Straight-Line machine Centerless polisher 16 Flap s 32 F2301 A F2501 VF A Convolute s 46 D18 SF DCS DMA 5AM discs Plain discs A F2520 VF A Convolute s 46 D18 SF DCS DMA 5AM Polybond s C150- H10BTM 16 C240-D4BTM Unitized s 40 U2301 8AM U2401 6AF U4401 2SF Flap s 32 F2301 A F2501 VF A Plain discs 13 A F2520 VF A Convolute s 46 D18 SF DCS DMA 5AM Polybond s C150- H10BTM 16 C240-D4BTM Unitized s 40 U2301 8AM U2401 6AF U4401 2SF Flap s 32 F2301 A F2501 VF A 16 Convolute s 46 D18 SF DCS DMA 5AM Polybond s C150- H10BTM C240-D4BTM BearTex

17 BearTex STATIONERY MACHINES - c o n t i n u e d MACHINES PRODUCT PAGE DEBURRING CLEANING AUTOMATED EQUIPMENT BLENDING & FINISHING REQUIRED ACCESSORY discs 19 Robotic equipment Convolute s 46 D18 SF DCS DMA 5AM Polybond s C150- H10BTM 16 C240-D4BTM Flap s 32 F2301 A F2501 VF A Plain discs 13 A F2520 VF A Unitized s 40 U2301 8AM U2401 6AF U4401 2SF PORTABLE MACHINES MACHINES PRODUCT PAGE DEBURRING CLEANING STRAIGHT-SHAFT TOOLS Plain discs 13 A BLENDING & FINISHING F2520 VF A REQUIRED ACCESSORY Convolute s 46 D16 SF DCS DMA 5AM Drill Polybond s Flap s (spindle) C150- H10BTM C240-D4BTM 36 F2301 A F2501 VF A Unitized s 40 U2301 8AM U2401 6AF U4401 2SF RapidStrip s/discs 28 R4101 S Ex COA Lap mops 13 F2520 VF A F2520 VF A Plain discs 13 A F2520 VF A XL Straight- Shaft Grinder Convolute s 46 D19 SF DCS DMA 5AM Unitized s 40 U2301 8AM U2401 6AF U4401 2SF RapidStrip s Flap s (spindle) 28 R4101 S Ex COA 36 F2301 A F2501 VF A product selection 19

18 20 PRODuCT SELECTiON PORTABLE MACHiNES - contined MACHINES PRODUCT PAGE DEBURRING CLEANING STRAIGHT-SHAFT TOOLS BLENDING & FINISHING REQUIRED ACCESSORY Flap s (spindle) 36 F2301 A F2501 VF A Die Grinder Unitized s 40 U2301 8AM U2401 6AF U4401 2SF Lap mops 13 F2520 VF A F2520 VF A XL Plain discs 13 A F2520 VF A Convolute s 46 D16 SF DCS DMA 5AM Flexible- Shaft motor e.g. Suhner, Biax Polybond s Unitized s n/a C150- H10BTM U2301 8AM U2401 6AF C240-D4BTM U4401 2SF RapidStrip s 28 R4101 S Ex COA Flap s 32 F2301 A F2501 VF A RIGHT ANGLE TOOLS discs 19 Norgrip back up pads Right Angle Grinder/ Polisher RapidStrip DPC discs RapidFinish DPC discs U2301 2AM R4101 S Ex COA A U4401 2SF SpeedLok discs 22 R4101 S Ex COA SpeedLok holders Vertical Grinder discs 19 Norgrip back up pads Right Angle Die Grinder/ Mini Grinder SpeedLok discs Specialised SpeedLok discs U2301 6AM R4101 S Ex COA A U4401 2SF SpeedLok holders SpeedLok holders Satinex machine Satinex s 38 F2200 A COA R4101 S Ex COA F2300 A BearTex

19 BearTex PORTABLE MACHiNES - continued BELT TOOLS MACHINES PRODUCT PAGE DEBURRING CLEANING BLENDING & FINISHING REQUIRED ACCESSORY File file 16 Portable belt sander 16 Expander 16 VIBRATING TOOLS Orbital sander Plain discs discs A F2520 VF A Norgrip back up pads Norgrip back up pads Straight- Line sander Hand pads 12 Rolls 12 F2302 Extra Cut A F2300 A F2504 VF A LL F2504 VF A LL F4804 UF S F4804 UF S HAND PAD / MANUAL SANDING Hand pads 12 F2302 Extra Cut A F2504 VF A LL F4804 UF S Hand applications Rolls 12 F2300 A F2504 VF A LL F4804 UF S Sheets 12 F2302 Extra Cut A F2504 VF A LL F4807 UF S warning - do not use a product which was not designed specifically for that tool. Always verify that the speed rating of the product meets or exceeds the rating of the tool! PRODuCT SELECTiON 21

20 22 NOTES BearTex

UK Head Office: Saint-Gobain Abrasives Doxey Road Stafford ST16 1EA Tel: +44 (0)1785 222 000 Fax: +44 (0)1785 213 487 Saint-Gobain Abrasifs Rue

21 UK Head Office: Saint-Gobain Abrasives Doxey Road Stafford ST16 1EA Tel: +44 (0) Fax: +44 (0) Saint-Gobain Abrasifs Rue de l Ambassadeur - B.P Conflans Cedex France Tel: +33 (0) Fax: +33 (0) Form # 1486

RIGHT ANGLE GRINDER SOLUTIONS

RIGHT ANGLE GRINDER SOLUTIONS 02 SOLUTIONS FOR RIGHT ANGLE GRINDERS INTRODUCTION At Norton, we know everything there is to know about abrasives. Using our technical expertise and experience gained over