Sliding Pocket Door Systems

Transcription

1 Sliding Pocket Door Systems W H DH Finished Floor Level DW Install at finished floor level. DOOR PANEL DW DH frame OVERALL DIMENSIONS width W H W H To obtain a sliding pocket door with two leafs it s necessary to join n 2 single door kits. See page 4 for stud dimensions 686 (27 ) 762 (30 ) 838 (33 ) (78 ) 1981 (78 ) 1981 (78 ) (3 ) 75 (3 ) 75 (3 ) 75 (3 ) 75 (3 ) 75 (3 ) Door Th. 35/44 mm

2 CAUTION Please follow the instructions carefully as they have been designed to help you, don t skip any pages or stages as you may cause yourself problems. Use the correct tools and relevant protective clothing/eyeware, gloves are essential as there may be some sharpe edges. A pair of trestles would be useful for the assembly. A video of the process is available at rocketpocketdoors.co.uk TOOLS REQUIRED PH 2 PZ 2 Ø 2 2

3 EACH KIT CONTAINS: i x2 d x1 h x3 j x1 c x1 a x1 b x1 g x2 l x3 e x6 Finished Floor Level f x1 m x1 o x2 x22 n x1 p 3,5x9,5 3,5x35 x16 4,2x9,5 3,9x19 r x72 s x1 3

4 CONTENTS EACH KIT CONTAINS...Cont.: aa x2 M8 bb x2 M8x40 cc x2 M8 dd x2 3,5x9,5 Height ee x8 3,5x35 ff x1 gg x1 3,5x35 Width The Rocket Pocket kit will adapt to almost any stud dimension HOWEVER, the stud immediately above the frame must be 75 mm. You can add layers of plasterboard to this to then obtain the wall thickness you reuire. Bare in mind the jamb dimensions will change accordingly (page 23). hh x1 ii x2 DOOR PANEL 686 x 1981 HOLE IN THE STRUCTURE Width Height Width Height x ll x2 838 x x x mm 926 x x2 4

5 CHOOSE THE DOOR GUIDE DOOR THICKNESS m m1 = 35 mm m2 n n1 = 44 mm n2 FOR EXAMPLE 44 MM THICK DOOR b a n2 O OK O n1 NOT OK NOT OK NOT OK Use the end of the vertical that has this hole 5

6 ATTACHING THE BRACKETS g s g 5 s g 3 a b s 2 1 6

7 e c p p e a b e a b e p f f p ASSEMBLE FRAME e p l e p l e Insert polystyrene spacers l 7

8 ATTACHING THE BRACKETS Assemble top brackets h and j on one side only for the moment. Note the brackets are different so position correctly j h d h i i j j j d FINAL ASSEMBLY 8

9 d d 9

10 INSTALLING IN STUD WORK Finished Floor Level BACK i h Finished Floor Level h Fix top brackets h and i on other side of the frame 10

11 INSTALLING IN STUD WORK Finished Floor Level i BACK Finished Floor Level j h 11

12 INSTALLING IN STUD WORK Ensure frame is plumb and suare not supplied Screw brackets to one side of studwork not supplied 12

13 INSTALLING IN STUD WORK Ensure frame is plumb and suare not supplied Screw brackets to one side of studwork not supplied 13

14 INSTALLING IN STUD WORK 90 NOT OK Ensure frame is plumb and suare BACK BACK not supplied Screw brackets to other side of studwork ensuring the frame remains level not supplied 90 14

15 INSTALLING IN STUD WORK Ensure frame is plumb and suare level Place a straight edge along the bottom of the frame and ensure it is inline with the stud work level f NOT OK f NOT OK not supplied Screw the U section f to the floor f 15

16 SCREWING THE REAR VERTICAL TO THE STUDWORK e c not supplied Screw pocket rear vertical to studwork securely x2 CAREFULLY CLEAN THE TRACK TWICE 16

17 ATTACHING THE PLASTERBOARD USE 12.5 mm PLASTERBOARD Ø 2 Drill through the board and horizontal bars r Use supplied 19 mm screws 17

18 REMOVING SPACERS l Remove the polystyrene spacers Remove brackets g g 18

19 ASSEMBLE RUNNERS x2 x4 mm aa cc bb NOT OK FEED RUNNERS INTO TRACK X 2 X 2 X 2 19

20 INSTALL DOOR BRACKETS ee ii 120 mm 120 mm 120 mm 20

21 INSTALL REAR DOOR BUMPER gg ff If you wish to adjust the door to protrude from the pocket when fully open, you need to add a distance piece between the rear of the door and the rubber bumper. We recommend this when using flush pulls to eliminate the risk of trapped fingers. Screw in front doorstop using supplied screws and pre drilled holes. INSTALL DOOR PANEL Install rear end of door first Adjust door height to be 7 mm above the floor and lock into position with by tightening lock nut. ll 21

22 INSTALL DOOR BRAKE hh dd screw in front door brake using supplied screws and pre drilled holes hh dd dd hh 22

23 LININGS AND ARCHITRAVES WE DO NOT SUPPLY ARCHITRAVES AS THE CHOICE IS AN INDIVIDUAL ONE HERE IS A QUICK AND EASY SOLUTION A B Install part A first using good uality silicon or drill and screw if preferred. Measure the distance from finished floor level to the underside of A and cut B accordingly. Secure to the frame with good uality silicon or drill and screw if preferred. = 35 mm 45 mm 28 mm 11 mm 11 mm 44 mm 28 mm A B = 44 mm 44 mm 23,5 mm 45 mm 23,5 mm 23

24 LININGS AND ARCHITRAVES X X A 23,5/28 mm 44 mm X X 24

25 LININGS AND ARCHITRAVES Y Y B 23,5/28 mm Y 25

26 LININGS AND ARCHITRAVES 26

27 LININGS AND ARCHITRAVES 27

28 6/ WANT TO SEE HOW IT S DONE? GO TO TO SEE AN INSTALLATION VIDEO