ClearSpan 38' Wide Aircraft Hangar

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1 ClearSpan 38' Wide Aircraft Hangar Photo may show a model of a different length ClearSpan All Rights Reserved. Reproduction is prohibited without permission. STK# DIMENSIONS ' W x 15' H x 30' L ' W x 15' H x 35' L ' W x 15' H x 40' L

2 YOU MUST READ THIS DOCUMENT BEFORE YOU BEGIN TO ASSEMBLE THE SHELTER. Thank you for purchasing this ClearSpan shelter. When properly assembled and maintained, this product will provide years of reliable service. These instructions include helpful hints and important information needed to safely assemble and properly maintain the shelter. Please read these instructions before you begin. If you have any questions during the assembly, contact Customer Service for assistance. SAFETY PRECAUTIONS Wear eye protection. Wear head protection. Wear gloves when handling metal tubes. Use a portable GFCI (Ground Fault Circuit Interrupter) when working with power tools and cords. Do not climb on the shelter or framing during or after construction. Do not occupy the shelter during high winds, tornadoes, or hurricanes. Provide adequate ventilation if the structure is enclosed. Do not store hazardous materials in the shelter. Provide proper ingress and egress to prevent entrapment. ANCHORING INSTRUCTIONS Prior to assembling this shelter, please read the anchoring precautions and instructions included with the kit. Anchoring instructions are included in the MUST READ document. You must anchor the building after the frame is assembled and before the cover is installed. WARNING: The anchor assembly is an integral part of the shelter construction. Improper anchoring may cause shelter instability and failure of the structure. Failing to anchor the shelter properly will void the manufacturer s warranty and may cause serious injury and damage. LOCATION Choosing the proper location is an important step before you begin to assemble the structure. Always consult local and regional building codes before you begin. The following suggestions and precautions will help you determine whether your selected location is the best location. Never erect the structure under power lines. SITE Identify whether underground cables and pipes are present before preparing the site or anchoring the structure. Location should be away from structures that could cause snow to drift on or around the building. Do not position the shelter where large loads such as snow and ice, large tree branches, or other overhead obstacles could fall. After choosing a location, proper preparation of the site is essential. The following site characteristics will help ensure the integrity of the structure. A level site is required to properly and safely erect and anchor the frame. If the site is not level, use footings to provide a secure base for the structure. Pre-cast concrete blocks, pressure-treated wood posts, or poured footings are all acceptable when properly used. IMPORTANT: Some soil types and locations may require footings to properly support and anchor the building. Consult a qualified professional who is familiar with building similar structures to determine whether a footing or other foundation is required in your area. Drainage: Water draining off the structure and from areas surrounding the site should drain away from the site to prevent damage to the site, the structure, and contents of the structure. WARNING: The individuals assembling this structure are responsible for designing and furnishing all temporary bracing, shoring and support needed during the assembly process. For safety reasons, those who are not familiar with recognized construction methods and techniques must seek the help of a qualified contractor.

3 ASSEMBLY PROCEDURE Following the instructions as presented will help ensure the proper assembly of your shelter. Failing to follow these steps may result in an improperly assembled and anchored shelter and will void all warranty and protection the owner is entitled to. The steps outlining the assembly process are as follows: Verify that all parts are included in the shipment. Notify Customer Service for questions or concerns. Read these instructions, the Must Read document, and all additional documentation included with the shipment before you begin assembling the shelter. Gather the tools, bracing, ladders (and lifts), and assistants needed to assemble the shelter. Check the weather before you install the roof cover and any panels (if equipped). Do not install covers or panels on a windy or stormy day. Re-evaluate the location and site based on the information and precautions presented in the documentation included with the shipment. Lay out the site (if this has not been completed). Assemble the frame components in the order they are presented in these instructions. Assemble the main and end wall frames, including the bracing (if equipped). Consult the Must Read document for anchoring comments and instructions. Install, tighten, and secure the end panel (if equipped) and main cover. This applies to fabric covers that stretch over the frame assembly. Read the care and maintenance information at the end of these instructions. 1 Complete and return all warranty information as instructed. LIST OF WORDS AND PHRASES Before you begin, it is important to become familiar with the words and phrases used in this instruction manual. These words and phrases are common to most ClearSpan shelters and identify the different parts of the shelter. (Some are used in this document. Others may not apply to this particular shelter.) These terms describe the shipped parts and can also be found on the materials list/spec sheets included with the shipment. To aid in the assembly, read through the following definitions before you begin to assemble your shelter. CLEARSPAN FABRIC STRUCTURES Conduit: An assembly of pipes used to secure the main cover and end panels (if equipped). Purlins and some strut assemblies also consist of connected pipes to form a conduit. Each pipe joint of a conduit assembly is secured with a self-tapping Tek screw. Coupler or Fitting: A part of the frame assembly where legs, purlins and rafter pipes are inserted and secured. In most instances, 3-way and 4-way couplers are used. In some larger applications, couplers are used to secure the joints of the different rafter sections during the assembly of the rafters. Some shelters do not use couplers. Foot, Rafter Foot, or Base Plate: The part attached to and found at the base of the rafter or leg of the shelter. Depending on the shelter, the foot is an optional purchase. Some shelters do not offer an optional foot. Some use 1-way connectors; others use ground posts. Must Read Document: This document includes building and shelter anchoring instructions, steps for end wall reinforcement, safety precautions, and notices and warnings. The Must Read document is sent with all shelters and buildings. If you did not receive a Must Read document, contact Customer Service to request one. On-Center: Term used to describe a measurement taken from the vertical center of the rafter or frame member to the vertical center of another. Purlin or Angled (or Lateral) Bracing: The pipe assemblies that run perpendicular to the rafters or framework that supports the main cover. These assemblies are found on the sides and roof areas of the assembled frame, are evenly spaced, and typically run from the front to the back of the shelter. Plain or Straight Pipe: A term used to describe a pipe that has the same diameter or width throughout its entire length. Strut: A strut is usually a length of pipe with two flattened ends and is used for diagonal bracing of the shelter frame. A strut is typically secured to the frame work by special brackets, bolts, and/or clamps. Swaged End or Swaged Pipe: The term "swaged'' refers to the tapered end of the pipe or tube. Swaged ends of a pipe can be inserted into couplers and the straight ends of other pipes of the same diameter. Tek Screw: A self-tapping fastener used to secure pipe joints and to fasten brackets to rafters.

4 REQUIRED TOOLS The following list identifies the main tools needed to assemble the shelter. Additional tools and supports may be needed depending on the structure, location, and application. Tape measure or measuring device Marker Variable speed drill and impact driver (cordless with extra batteries works best) Metal-cutting saw for 4" x 4" square tubes Wrenches or ratchet and socket set (recommended) Scissors or utility knife to cut cover material and strap Tool to cut cable to the required length Hammers, gloves, and eye and head protection Ladders, work platforms, and other machinery for lifting designed to work safely at the height of the shelter Rope (or straps) for cover and end panel installation SPECIAL NOTE: Baseboards for Frame These instructions recommend installing a baseboard under the mounting feet along each side of the frame. The baseboard runs from the front to the back of the building. This baseboard is not included with the shipment and must be supplied by the customer. Treated or recycled plastic lumber works well for a baseboard. The baseboard, when installed properly, helps prevent the shelter from sinking into the ground when anchored. Baseboards also provide a surface to attach rafter feet or other building components. Consult these instructions, or contact Customer Service for additional information regarding baseboards. UNPACK AND IDENTIFY PARTS The following steps will ensure that you have all the necessary parts before you begin to assemble the shelter. Unpack the contents of the shipment and place where you can easily inventory the parts. Refer to the Bill of Materials/Spec Sheets. Verify that all parts listed on the Bill of Materials/Spec Sheets are present. If anything is missing or you have questions, consult the Pictorial Parts Guide and all shelter diagrams throughout these instructions for clarification, or contact Customer Service. NOTE: At this time, you do not need to open the plastic bags containing the fasteners (if used). QUICK START GUIDE For a quick overview of this shelter and its components, consult the Quick Start Guide near the back of these instructions. The pages of the Quick Start Guide show exploded views of all critical connections. Use the diagrams in the Quick Start section to assemble the frame of your building. Consult the remainder of these instructions for important details that will help during the construction.

5 The following graphics and photos will help you identify the different parts of the building. Consult the Quick Start Guide for additional details and diagrams. (Some parts are not shown.) FA4482B Tek Screw QH1061 1" Ratchet Nut Setter Purlin Connection Bracket Mounting Plate Mounting Bracket Way Square Tube Fitting QH1330 Angled Bracket AS1083 3/16" Cable Thimble AS1003 3/16" Cable Clamp QH1065 2" Ratchet Rafter Foot Base " Pipe Fitting Band Clamp Plain Swaged Turnbuckle Swaged and Plain Rafter Sections (Some pipe is not shown.)

6 Pictorial Parts Guide (continued) Pivoting 4" x 4" Stud Anchor Z-Channel 4" x 4" Connector " x 3" Brace Bracket " x 4" Stud Hangar End Wall Vertical Tie Bracket

7 ClearSpan 38' Wide Aircraft Hangar OVERVIEW This section describes assembling your aircraft hangar. For details of each assembly procedure, consult the Quick Start Guide and the individual sections of these instructions. See illustration below to identify main parts of shelter Layout the site and identify the required parts for each assembly procedure. Assemble all rafters. Assemble and anchor the frame. Cut, assemble, and install all cables. Install end wall framing. Prepare and install the main cover. Attach end panels. The instructions that follow describe assembling all rafters and then constructing the frame. Depending on the number of individuals assisting with the construction, it may be best and more efficient to have someone assemble the rafters and others assemble the frame as rafters are completed. Other factors to consider during the assembly, especially for buildings longer than 60', include: Amount of work/assembly area Available lifts and work platforms Number of assistants Interior Rafter End Rafter Cable Assemblies Purlin 38' on-center Frame length of your building may differ from what is shown.

8 Lay Out the Building Site After the site is prepared, identify the location of the shelter corners helps to square the frame after it is assembled. Taking these steps before assembling the shelter saves time and ensures that the structure is positioned as desired. The following procedure is a suggested method. Its use depends on the size of the shelter, shelter application, the footings, and the method used to anchor the shelter. Square the Site Identify a corner where a building rafter will be positioned, drive in a stake, and string a line the exact width of the building and stake in place. (Width of the rafter is measured from center-to-center of the rafter legs.) Sting a line at least as long as the building from the first stake at 90. NOTE: A transit can be used to ensure an accurate 90 angle, or the rule can be used. Refer to diagram. Using multiples of such as or helps to maintain an accurate 90 angle. ASSEMBLE THE BUILDING COMPONENTS NOTE: Assistance is required to assemble the shelter. RAFTER ASSEMBLY Gather the parts: Rafter pipe (#38R35S1D) Rafter pipe (#38R35S2D) & rafter pipe (#38R35P3D) Purlin connection bracket (#105350) Rafter foot base (#105241) 25" pipe fitting (#105092) ½" x 1½" Carriage bolt, nut, and washer ½" x 4½" Bolt and nut ½" x 5½" Bolt and nut Each rafter assembly consists of five (5) pipes: 2 (#38R35S1D), 2 (#38R35S2D), and 1 (#38R35P3D). The #38R35S1D pipes include two drilled holes near the bottom to connect the rafter foot. End Rafter Assembly Procedure Select the five (5) pipes needed to assemble a rafter and arrange these on a flat surface as shown below for assembly. (#38R35P3D) (#38R35S2D) (#38R35S1D) Slide the swaged portion of each rafter pipe into the plain end of the pipe and align the 9/16" holes. 5. After squaring the position of the building and placing a stake at all corners, string a line between the stakes to mark the base of the building. Next, mark a line on the ground using the strings between the stakes as guides. NOTE: There is no need to mark the rafter spacing. The purlins, when installed correctly, will maintain even rafter spacing throughout the length of the shelter. After marking the outline of the building, remove the strings and continue with the rafter assembly instructions. ATTENTION: All pipe connections for the two (2) end rafters are secured using the ½" x 4½" bolts (105370B). During the rafter assembly, insert the bolts so the bolt head is toward the outside of the rafter when the rafter is set in position. The nuts will face to the inside of the assembled frame. See diagrams on the next page.

9 RAFTER ASSEMBLY (continued) Secure each pipe joint using one ½" x 4½" bolt, a single purlin connection bracket (#105350), and nut. Install the nut against the purlin bracket as shown. Bolt Assemble a rafter foot using one (1) 25" pipe fitting (#105092) and one (1) base (#105241). Connect the pipe fitting and base using a carriage bolt, nut and washer as shown below. Do not tighten at this time. FALB08B Nut FAMA40B Lock Washer End Rafter Pipe Fitting (#105092) Arrow points to the inside of the shelter. Nut Purlin Connection Bracket (#105350) CLEARSPAN FABRIC STRUCTURES In the hole closest to the foot base, secure foot to rafter using a ½" x 4½" bolt. See previous photo insert. ATTENTION: Install all brackets and bolts so they do not interfere with the installation of the main cover. To protect the cover, tape all end rafter joints and mounting bolts with duct tape. Repeat Step 4-5 for the remaining rafter foot. Repeat the above steps to assemble a second end rafter. Set both end rafters aside and assemble the interior rafters. Interior Rafter Assembly Procedure In addition to the steps in the previous procedure, complete the following steps for the interior rafters only. NOTE: The length of the shelter and the on-center spacing of the rafters determine the number of interior rafters. Locate the Quick Start Guide near the end of these instructions to view the frame for your shelter. Select the five (5) pipes needed to assemble a rafter and arrange these on a flat surface as shown below for assembly Carriage Bolt (#38R35P3D) Rafter Foot Base (#105241) (#38R35S2D) 5. NOTE: Align the pipe fitting with the foot base as shown in the insert above. This will maintain the oncenter rafter spacing during frame assembly. Insert one (1) assembled rafter foot into the bottom of the rafter and secure using one ½" x 4½" bolt and a single purlin connection bracket in hole furthest from foot base as shown below. End Rafter Purlin Connection Bracket Rafter ½" x 4½" Bolt (#38R35S1D) NOTE: For longer shelters, assemble and place the interior rafters in an accessible position that will not interfere with the frame assembly. Slide the swaged portion of each rafter pipe into the plain end of the pipe and align the 9/16" holes. Secure each pipe joint using one ½" x 5½" bolt and two (2) purlin connection brackets (#105350). ½" x 5½" Bolt Nut ½" x 4½" Bolt Assembled Foot Base Position purlin bracket to the inside of the shelter. Purlin Connection Bracket (#105350) Purlin Connection Bracket (#105350)

10 RAFTER ASSEMBLY (continued) Assemble a rafter foot base using one (1) 25" pipe fitting (#105092) and one (1) base (#105241). Connect the pipe fitting and base using carriage bolt, nut, and washer. Do not tighten at this time. FRAME ASSEMBLY Gather the parts: All rafter assemblies Purlins: 4' spacing use purlin #105118; 5' spacing use purlin # /8" x 1" bolts and nuts FALB08B Nut FAMA40B Lock Washer Pipe Fitting (#105092) Carriage Bolt Rafter Foot Base (#105241) Frame Assembly Procedure After all rafters are constructed and placed in an orderly fashion for frame assembly, proceed with standing the first end rafter. Forklifts and personnel booms are recommended for lifting and setting the rafters. Consult a construction professional if you are not familiar with construction techniques and erecting similar structures. ATTENTION: Use the proper lifts. Rafter assemblies are heavy and awkward to handle. 5. NOTE: Align the pipe fitting with the foot base as shown in the insert above. Insert one (1) assembled rafter foot into the rafter and secure it using (1) one ½" x 5½" bolt and two purlin connection brackets positioned as shown. Rafter Purlin Connection Bracket Placing a baseboard beneath the feet of the rafters is strongly recommended. The feet then can be secured to the baseboard using the customer-supplied lag screws or similar fasteners. Baseboard can be treated or recycled plastic lumber. Contact Customer Service at for additional information. Customer- Supplied Baseboard ½" x 5½" Bolt ½" x 4½" Bolt Stand the first end rafter and stabilize it using rope, cable, or some other form of temporary bracing. Use a level (or other leveling device) to plumb the end rafter. Use a lift to support the rafter as it is set in place In the hole closest to foot base, secure the foot to rafter using a ½" x 4 ½" bolt. See insert above. ATTENTION: Install all brackets and bolts so they do not interfere with the installation of the main cover. To protect the cover, tape all rafter joints with duct tape. Repeat Step 4-5 for the remaining rafter foot. Complete this entire procedure to assemble all remaining interior rafters. 38' on-center NOTE: Verifying that the end rafter is level and straight at this stage assists in setting and connecting the remaining rafters. 10

11 FRAME ASSEMBLY (CONTINUED) Verify that the on-center rafter width is 38' and secure the rafter feet to the customer-supplied baseboards (if used) to prevent the rafter from shifting. 6. CLEARSPAN FABRIC STRUCTURES With an upper purlin in position, move to the purlin position above each rafter foot, adjust the on-center rafter spacing as needed, and install those purlins. Customer-Supplied Fastener Step 3 Customer-Supplied Baseboard Rod or Ground Stake Baseboard Actual rafter is not shown. NOTE: If a baseboard is used, drill holes through the board at evenly-spaced intervals along the length of the board. Drive a rod through each hole and into the site to prevent the boards from shifting and to maintain the on-center width of the building. Tighten the rafter base mounting bolts. See above. With the first end rafter set and width at 38' on-center, set the first interior rafter in place. Attach upper purlin first ATTENTION: As the purlins are attached, tap the purlin brackets with a hammer to align the brackets with same brackets on the next rafter if needed. Secure the mounting feet to the baseboard (if used). Attach the purlins that remain between these first two rafters. Verify that all bolts, including those that secure the rafter foot base to the pipe fitting, are tight. Repeat the process to set and attach the remaining interior rafters and purlins. After all interior rafters are in place, aligned, and secure, set and attach the final end rafter. NOTE: When setting the last end rafter, verify that the purlin brackets are positioned to the inside of the frame. With the basic frame assembled, read the MUST READ document to anchor the frame. You must anchor the assembled frame before continuing. 5. Purlin positions shown may differ slightly from actual frame. While bracing the interior rafter in position, start at a purlin connection near the top and install a purlin. Attach each purlin using two 3/8" x 1" hex cap bolts and nuts per connection point. See inserts above. NOTE: Align the rafter feet with the lines previously marked on the site, or use the baseboards if these were placed under the feet as recommended. ANCHOR THE SHELTER At this point, anchor the frame. Once the frame is anchored properly, continue with these instructions. WARNING: Securing the rafter feet to baseboards set on the site is not a substitute for properly anchoring the shelter. You must anchor the shelter as described in the MUST READ document. FAILING TO PROPERLY ANCHOR THE SHELTER WILL RESULT IN DAMAGE TO THE SHELTER AND MAY CAUSE PERSONAL INJURY. READ THE MUST READ DOCUMENT TO PROPERLY ANCHOR THE SHELTER. 11

12 CABLE ASSEMBLY Cable assemblies provide diagonal bracing for the building. Each cable assembly includes the following items: Two (2) lengths of cable: Measure from point-to-point on the frame and cut as needed. Turnbuckle (1) Cable thimbles (4) and cable clamps (4) Cable Clamps Thimble Turnbuckle Turnbuckle Jaw Cable Clamps Cable Turnbuckle Jaw Typical Turnbuckle Assembly Thimble NOTE: For each cable assembly, two (2) additional thimbles and four (4) additional cable clamps are used to attach the cable assembly to the purlin clamps. Consult the Cable Diagram on the following page and the Side Profile Diagram in the Quick Start section for clarification and cable locations. Cable Assembly Procedure Using the Side Profile Diagram in the Quick Start section (and others) as guides, measure the distance needed on the frame and cut the cable to the proper length for each assembly. Remember to account for the turnbuckle and the cable length needed to attach the thimbles at each end. (Extra cable has been sent for the cabling.) Make a single assembly before making them all. This allows a check to be sure the correct length has been cut. Make the necessary length adjustments as needed before making additional assemblies. Always measure before cutting the cable. Place one cable thimble approximately twelve inches (12") from the end of a cable section and wrap the cable around the thimble as shown in the figure to the right. Grasp both sections of the cable near the thimble and position one cable clamp one inch away from the thimble as shown above. NOTE: Position the clamp on the cable with its U-bolt portion over the short/dead section of the cable. With the saddle portion of the cable clamp in position on the "live" section of cable, thread the nuts onto the U-bolt section of the clamp and tighten slightly to maintain the position of the clamp on the cable. Thimble Install a second cable clamp on the cable six to eight (6"-8") inches from the first clamp and tighten both clamps. Remove the bolt from the jaw of the turnbuckle and position the cable end with the thimble into the turnbuckle jaw. Insert the bolt through the turnbuckle jaw and the cable thimble, thread the nut onto the bolt, and tighten to secure the cable to the turnbuckle. Repeat Steps 2-7 for the remaining length of cable for this assembly. Open the turnbuckle to its longest position and set the assembly aside. Cable 10. Repeat the above procedure for all remaining side and upper cable assemblies. Length of upper cables may differ from the side cables. Always measure length on the frame before cutting the cables. 1 Attach the cables to the assembled frame. See the diagrams on the next page. Do not tighten turnbuckles at this time. 12

13 CABLE PLACEMENT CLEARSPAN FABRIC STRUCTURES The diagram and inserts below identify the placement and proper way to attach the cable assemblies to the building. Anchor the assembled frame before you tighten the cables. Consult the Side Profile Diagram in the Quick Start section. View shows cables from inside the shelter. Customer-Supplied Baseboard To protect the cables and main cover, position thimbles as shown. 13

14 Install the SIDE Ratchets for the Main Cover Before turnbuckles are tightened, attach all QH1065 side ratchets on the inside of the assembled frame. Gather the parts: Large ratchets (#QH1065) Complete the following steps to secure the ratchets to the rafter legs. Locate all QH1065 ratchets and divide the quantity in half. Use half for each side of the frame. At the first interior rafter, attach the ratchet to the purlin bracket as shown. Use the lower purlin mounting bolt. See diagram below if needed. Interior Rafter Nut Rafter Foot Bolt View shows the inside of the frame. QH1065 Purlin Tighten the Cables Consult the Side Profile Diagram in the Quick Start Section for cable location details. (The positions of the cable assemblies are identical for the opposite side and the remaining end of the frame that are not shown in the Side Profile and Cable Placement diagrams.) ATTENTION: Consult the Side Profile Diagram in the Quick Start Section for ratchet locations. Do not attach ratchets to any purlin bracket where a cable is secured. Install ratchets immediately across from each other on the same rafter. Depending on the frame length, you may not be able to install the ratchets on every other rafter as shown above. The main point is to space the ratchets as evenly as possible and opposite one another on the same rafter to best stretch and secure the main cover. After installing all side ratchets, tighten the cables. After attaching all cable assemblies, return to the first set of cables and tighten the turnbuckles. Tighten the turnbuckles in each section evenly so that the frame remains plumb. After one set of cables is tightened, move to another set and repeat the tightening steps. Repeat this process until all cables are tight and continue with the installation of the end wall framing. Final frame check ATTENTION: Insert the bolt as shown when attaching all side ratchets. Use the lower purlin mounting bolt to secure all side ratchets. Evenly space the remaining QH1065 ratchets along the inside of the frame and attach as shown below. Return to the frame connections and verify that all bolts are tight. Inspect the frame for any sharp areas that could damage the cover. If found, reposition components or tape with layers of duct tape. Interior Rafter Verify that all bolts regarding the end rafters are positioned with the heads to the outside of the frame. Tape the bolts and rafter joints before installing the cover. Inside View Interior Rafter 14

15 END WALL INSTALLATION: FRONT WALL Consult the end framing diagrams in the Quick Start section of these instructions before you begin. Assistance is required to assemble the front end wall. Lifts designed to reach the top of the end rafter are also needed. Consult a qualified construction professional if you are not familiar with the construction of similar frame structures. Required parts for the front end wall: 4" x 4" Tubes CLEARSPAN FABRIC STRUCTURES See End Framing- Front (Quick Start) for details. Ground Level 4" x 4" Tubes SKU # Part Description Quantity " x 3" rectangular tube 126" long " x 4" x 96" square tube 8 gauge Pivoting Stud Anchor 4" x 4" " x 4" Stud Hangar Z-Channel 4" x 4" Connector " x 3" Brace Bracket /8" Box Bolt Size 1 Zinc End Wall Vertical Tie Bracket 2 QH1304 Strut 5' 2 FAME08B 3/8" Flat Washer 4 FAMA38B 3/8" Lock Washer " Tension Band Clamp 2 FAME09B 1/2" Flat Washer Zinc varies FALB04B 3/8" Nut Zinc 4 QH1330 Variable Angle Bracket " x 2" Square Tube B 1/2" x 5-1/2" Hex Cap Bolt Zinc 12 FAG355B 3/8" x 1" Hex Cap Bolt 4 FAG404B 1/2" x 3" Hex Cap Bolt 4 FALB08B 1/2" Nut Zinc 14 FALF43B 1/2" Locknut Zinc 2 FAW525 Wedge Anchor Zinc 1/2" x 5-1/2" 8 FA4482B #14 x 1" Tek Screw varies Neo-Bonded Washers varies NOTE: Additional parts not listed above may be needed. Consult the Quick Start diagrams for details and component positions. End Wall Assembly Steps Customer-Supplied Concrete The four (4) main supports for this wall of the aircraft hangar are anchored to concrete. The customer is responsible for preparing these footings and supplying all materials needed to create them. Consult the services of an experienced professional contractor if needed to properly prepare the footings. Ground Level Customer Supplied Concrete Footing The FAW525 wedge anchors are supplied to secure the stud anchors to the concrete footings. Consult the diagram below for fastener locations. Drill 1/2" holes to install the FAW525 wedge anchors. Customer- Supplied Concrete FAW525 Wedge Anchors Ground Level Bracket Ground Level 15

16 End Wall Installation: Front (continued) The steps that follow describe one way to construct the end wall for the aircraft hangar. 5. At ground level, measure between the legs of the end rafter to locate the center of the end wall. Use a plumb line to identify the center of the end rafter and mark that location on the ground as well. (See Quick Start guide.) Using the dimensions on the End Wall Frame diagrams in the Quick Start section, locate the positions of the vertical end wall frame members. Dig a 12" diameter hole at the locations found in previous step to a depth that is below the geographic frost line. (Consult a professional contractor if needed.) With the holes in the proper locations, fill each with concrete and allow the concrete to set. NOTE: Top of concrete should be at ground level and finished to attach the brackets. Use the FAW525 wedge anchors to secure each bracket. Drill 1/2" holes to install the wedge anchors. After the concrete sets, secure the outer brackets to the concrete pads using the FAW525 wedge anchors. Brackets should be properly spaced and in line with the end rafter. Drill 1/2" holes for the FAW525 anchors. See the end wall diagrams Take the stud, set it in position in the bracket. See the circled area in the previous diagram. Using the bracket as a template, mark the position of the bracket mounting holes on the lower end of the stud. Verify that the stud is plumb before marking the holes. Align the upper end of the stud with the underside of the end rafter. Using a drill and 9/16" bit, drill the lower mounting holes in the stud and bolt the stud to the bracket. Use the 1/2" x 5-1/2" bolt, 1/2" lock washer, 1/2" nut, and 1/2" flat washer. Do not fully tighten at this time. The 1/2" flat washer and the 1/2" lock washer are not shown in this diagram Stud Anchor Bracket 1/2" x 5-1/2" Toward the outside of the shelter frame. ATTENTION: At this point, set the inner brackets in place, drill the 1/2" wedge anchor holes, and install the anchors. Do not secure the inner brackets to the concrete footings at this time. Fully assembled end wall is shown for reference. 10. With the lower end of the stud in place, tilt the upper end up and into position and align it with the end rafter. Clamp is not shown. Mark bracket location Outer 4" x 4" Stud Inner 4" x 4" Stud (Upper Section) 6. Step 6: Measure this distance and cut a stud to fit this outside location. Outer Bracket Inner 4" x 4" Stud (Lower Section) Inner Bracket Measure the distance between the outer bracket and the underside of the end rafter and cut a 4" x 4" x 96" stud to fit this outer stud position. Diagram above may show a similar application with slightly different frame components. The procedure is the same however. Bolts are installed in a later step. 1 Clamp a stud hangar to the stud and mark where the bracket contacts the rafter. ATTENTION: Verify that the rafter is plumb before marking the bracket location. Center the bracket on the rafter. 16

17 End Wall Installation: Front (continued) 1 Carefully tilt the stud back toward the ground and rest the end on a wooden block. Arrow shows where to install the box bolt. Mark mounting bolt location. CLEARSPAN FABRIC STRUCTURES Installed bracket and box bolt will appear as shown in the diagram below. Center the bracket on the end rafter Center the bracket on the end rafter. End Rafter End Rafter Take the bracket, align it with the mark on the rafter, and mark the mounting bolt hole location using the bracket as a template. Set the bracket aside, center punch the hole location on the rafter, and drill the hole using a 3/4" drill bit. Take the stud hangar bracket, position it as shown above, and insert one box bolt through the bracket and into the hole in the rafter. Use the diagrams that follow when installing the box bolt. After drilling hole, Insert box bolt through bracket and into hole in rafter (right). Rafter Bracket Box Bolt With the bracket attached to the rafter, tilt the stud back into position, verify that it is plumb, and mark the remaining mounting bolt hole locations. ATTENTION: Remove the lower mounting bolt and reinstall if necessary to reposition the stud. After marking holes, remove the stud, centerpunch the hole locations and, using a 9/16" drill bit, drill the mounting bolt hole through the 4" x 4" stud. Set the stud in place, install the 1/2" x 5-1/2" mounting bolts, flat washers, lock washers, and nuts, and tighten the bolts. Verify that stud is plumb and all bolts tight. Tilt stud into place and mark holes. Position the nut on the backside. Hold box bolt collar with a wrench and tighten center bolt using a wrench or socket. Exercise caution if using an impact driver and socket. Press components tightly together (below diagram) as bolt is tightened. Sample Bracket The box bolt cannot be removed once it is installed! Ensure that the bracket is positioned correctly. Review the steps to verify that no errors have been made before you tighten the box bolt Repeat the steps to prepare and install the remaining 4" x 4" outer stud for the front end wall of the aircraft hangar. After installing both outer studs, continue by assembling and installing the two (2) inner 4" x 4" studs for the end wall. 17

18 End Wall Installation: Front (continued) Consult the end framing diagrams in the Quick Start section of these instructions before you begin. Assistance is required to assemble the remaining 2-piece inner studs of the front end wall. Lifts designed to reach the top of the end rafter are required. Consult a qualified construction professional if you are not familiar with the construction of similar frame structures. Complete these steps to assemble and install the inner studs: Move to the first inner bracket and measure 1" up from the concrete and mark that location on the bracket. Repeat this step for the remaining inner bracket of the end wall. Inner Bracket Lower Section 1" Step 1: 1" Mark To determine the overall length of the inner stud, measure the distance between the 1" mark on the stud anchor bracket and the underside of the end rafter immediately above the bracket. NOTE: Use a plumb line to ensure that the placement of the tape measure is accurate. 2-Piece Inner 4" x 4" Stud Position Inner Bracket Ground Level Step 6: Measure the distance between the rafter and the 1" mark on the bracket to determine the overall length of the inner stud. Take the overall length (Step 6) and subtract 84" from it to account for the lower section of the inner stud (Step 2). For best results, maintain a 1" clearance between the end of the lower section and the bracket. Take two (2) 4" x 4" x 96" square tubes and cut each to 84" to create the lower sections of each inner stud. Remove one bracket from a concrete pad, align the 1" mark on the bracket with the end of one 84" stud, and mark the hole location for the mounting bolt. Drill the 9/16" hole through the lower section of the inner stud and repeat the steps to drill the hole for the remaining 84" lower section for the other inner stud. Tighten FAW525 Wedge Anchors Drill 9/16" holes for the 1/2" bolts. Center of the bracket. Upper Section Lower Section 84" Diagram shows the fully assembled 2-Piece Inner Stud with the attached diagonal 2" x 3" brace. 2" x 3" Diagram shows back of the stud Z-Channel one on each side of the stud. Front EXAMPLE: Overall Length (Step 6) minus 84" (lower section of the stud created in Step 2) equals Length of Upper section of the stud. 5. Set the brackets in place and tighten the wedge anchor bolts to secure to the concrete. 18

19 End Wall Installation: Front (continued) Using another 4" x 4" x 96" square tube, cut it to the length determined in Step 7 to create the upper section of the inner stud. Using the upper section (Step 8), attach two (2) brackets to one end of the tube. Upper Section Drill this hole using a 9/16" bit. Toward the inside of the shelter. ATTENTION: To prevent possible injury during assembly, the bolts that secure the upper and lower stud sections must remain tight. The lower bolt is loosened and removed later to allow the stud to tilt. 15. Take one assembled 2-piece inner stud and secure it to one of the brackets anchored to the concrete footing. Use a 1/2" x 5-1/2" bolt, 1/2" flat washers, and a 1/2" locknut (FALF43B). Center of the Bracket Ground Level ATTENTION: Align the center of each bracket (dashed line) with the end of the upper section of the inner stud and mark and drill the 9/16" holes. Secure the brackets to the upper section using a single 1/2" x 5-1/2" bolt, flat washer, lock washer, and nut. Using the remaining 4" x 4" x 96" square tube, measure and cut the upper section for the final inner stud. Attach two (2) Z-Channel brackets to the end of that upper section as previously described and continue with the next step. On a flat surface, mate each 84" lower section stud from Step 2 to an upper section and mark and drill the 9/16" holes for the mounting bolt. Loosen mounting bolt if needed Lower Section 2-Piece Inner Stud NOTE: Before attaching the stud to the bracket, ensure that the wedge anchors securing the to the concrete are tight. When the stud is properly attached, the remaining mounting hole in the Z-Channel bracket for the diagonal brace faces up as shown in the insert above. Do not overtighten the 1/2" locknut. The lower section of the inner stud tilts down once the stud is secured to the rafter. 16. Once the lower part of the inner stud is secured to the bracket, lift the free end of the stud and tilt it up toward the end rafter. Swing the inner stud up into position and check that it is plumb. 1/8" Gap Upper Section IMPORTANT! Maintain a 1/8" gap between the upper and lower sections to provide adequate clearance to tilt stud. 1 Install a 1/2" x 5-1/2" bolt in the hole and secure the bolt using a nut and flat washer. Repeat for the remaining inner stud. Slide lower 84" section into brackets, drill holes, and bolt together. Use the proper lifts and safety precautions when lifting the inner stud assembly. Stay clear of the area in front of and behind the stud. Secure a temporary safety strap to the stud and use it to prevent the stud from slipping free and to secure it to the end rafter. 19

20 End Wall Installation: Front (continued) 17. With the stud in a vertical position, repeat the steps of the previous procedure to attach the stud hangar to the end rafter and to secure the upper end of the inner stud. See circled area and insert in diagram. Space below is reserved for customer notes. 18. Repeat the steps as needed to install the remaining inner stud. See below. 19. Continue with the installation of the horizontal struts and diagonal bracing. 20

21 STRUT AND BRACE INSTALLATION Consult the end framing diagrams in the Quick Start section of these instructions before you begin. Assistance is required to install the struts and braces. Lifts designed to reach the top of the end rafter are also needed. Consult a qualified construction professional if you are not familiar with the construction of similar frame structures. Required parts for the horizontal and diagonal bracing: Install the Horizontal Struts CLEARSPAN FABRIC STRUCTURES The horizontal struts secure the lower end of the upper section of each 2-piece inner stud. The struts are installed between the end rafter and each inner stud. Complete these steps to install the horizontal struts: Take one of the band clamps and place it on the end rafter in a location that will allow the 5' strut to reach from the end rafter to the inner stud. SKU # Part Description Quantity " x 3" rectangular tube 126" long " x 3" Brace Bracket /8" Box Bolt Size 1 Zinc End Wall Vertical Tie Bracket 2 QH1304 Strut 5' 2 FAME08B 3/8" Flat Washer 4 FAMA38B 3/8" Lock Washer " Tension Band Clamp 2 FALB04B 3/8" Nut Zinc 4 QH1330 Variable Angle Bracket " x 2" Square Tube 1 FAG355B 3/8" x 1" Hex Cap Bolt 4 FAG404B 1/2" x 3" Hex Cap Bolt 4 FALB08B 1/2" Nut Zinc 4 ATTENTION: These parts are also listed in the chart at the beginning of this end wall installation procedure as a part of all required end wall parts. The parts shown above are used for the strut and brace installation. Horizontal Struts NOTE: Position the band clamp with its connection flange toward the inside of the shelter Bracket QH1304 Strut Step Band Clamp Take one of the QH1304 struts and secure it to the band clamp using a 3/8" x 1" bolt, 3/8" flat washer, 3/8" lock washer and 3/8" nut. Do not tighten completely at this time. Swing the strut up and into position and mark the bracket location on the inner stud. Slide the band clamp on the end rafter as needed to ensure that the strut is level once it is attached to the bracket. Take the bracket and secure it to the inside surface of the inner stud using four (4) FA4482B selftapping Tek screws. Once the bracket is in place, secure the free end of the strut to the bracket using a 3/8" bolt as described in Step NOTE: For best results, verify that the strut is level. Reposition the band clamp if needed. With the strut in the desired position, return to the band clamp and install a FA4482B Tek screw through the clamp and into the end rafter (back side) to keep the clamp from moving. Check all fasteners to verify they are tight and repeat the steps to install the remaining horizontal strut. 21

22 Install the Diagonal Braces The diagonal braces add support to the end wall frame. These braces are installed between the Z-Channel connector brackets of each inner stud and the second rafter. Bracing is heavy and awkward to handle. Use caution and care during the installation of these components. Assistance and proper lifts are required. 2" x 3" Diagonal Brace With the bracket secured to the rafter, slide one end of the 2" x 3" x 126" rectangular tube into the attached bracket and hold or clamp it in place. Determine where to drill the 9/16" mounting bolt holes in the 2" x 3" tube and mark the location on the tube using the bracket as a template. Top Edge of Rafter Keep end of the brace below top of rafter Bracket 1/2" x 3" Bolt Complete these steps to install the horizontal struts: End Rafter Take one brace bracket and attach it to the underside of the second rafter using a box bolt (107797). Refer to the previous procedures that described attaching the stud hangar brackets ATTENTION: When marking the hole location, do not allow the end of the tube to extend beyond the upper edge of the rafter. Doing so will damage the cover once it is installed. Set the brace on wood blocks and drill the mounting bolt holes. Using a 1/2" x 3" bolt and nut, temporarily secure the drilled end of the brace to the installed bracket. Swing the free end up into position next to the Z- Channel brackets attached to the upper section of the inner stud and mark the angle on the brace. Box Bolt Rafter 2" x 3" Brace Bracket ATTENTION: If needed, drill the box bolt mounting hole of the bracket to 3/4" to accept the box bolt when it is installed. ATTENTION: Align the bracket with the inner stud and mark the mounting hole location. Attach the bracket so that the angle of the mounting surface "follows" the arch of the rafter. See above. 7. Swing brace into position, mark the angle, remove brace, and cut to the required length. Remove the mounting bolt from the bracket, set the brace on the ground, and cut to length. 22

23 Install the Diagonal Braces (continued) CLEARSPAN FABRIC STRUCTURES Install the Front End Wall Base Rail Reattach the brace to the bracket using the 1/2" x 3" bolt, 1/2" lock washer, and 1/2" nut. Swing the free end up and into position between the Z- channel brackets of the inner stud, verify that the brace is in the desired position, and mark the final mounting bolt holes using the Z-channel brackets as a template. Swing brace into postion and mark mounting bolt hole. Two short sections of 2" x 2" square tube are installed at each end of the front end wall to provide a mounting surface for the ratchets used to secure the main cover. Complete these steps to install the two base rail sections for the front end wall: Measure the distance between the end rafter foot and the outer stud and cut a 2" x 2" square tube to that length. Outer Stud NOTE: Use a dead-blow hammer to tap the 2" x 3" brace between the Z-channel brackets if needed. The Z-channel brackets can also be loosened slightly to allow the brace to slide into position. 10. Drill the mounting bolt holes and install a 1/2" x 3" bolt as previously described to secure the 2" x 3" brace. Ground Level Measure this distance. Set the 2" x 2" base rail in position and secure it to the stud anchor bracket and rafter foot using FA4482B Tek screws and two (2) QH1330 variable angle brackets. Customer-Supplied Baseboard 1/2" x 3" Bolt 2" x 2" QH Check and tighten all mounting bolts as needed and repeat these steps to prepare and install the remaining 2" x 3" diagonal brace. 1 Continue by installing the front end wall base rails. The above example shows a customer-supplied baseboard under the rafter feet. If no baseboard was used, adjust the QH1330 bracket angle and attach it to the top of the rail and to the rafter foot. 23

24 Diagram below shows one way to attach a base rail when a baseboard is not used. QH1330 Bracket Install the Vinyl Strips: Front End Wall To better protect the end panel once it is installed, vinyl protection strips are attached to the tops of each front end wall vertical stud. Parts required for these steps include: FA4482B Tek screws, Neo-bonded washers, and XR " vinyl strip. Circled areas show where to install the vinyl strips. Tek Screws Vinyl Strip Locations QH1330 Bracket Tek Screws 2" x 2" Base Rail These steps describe one way to attach the vinyl strips: Cut a 24" section of vinyl strip and move to the first end wall stud where it connects to the underside of the end rafter. With assistance, position the vinyl against the stud and wrap it over the end rafter. Repeat the steps to cut and attach the base rail at the remaining end of the end wall. Install Tek screws and washers on this side too. Base Rails Piece of XR3705 Vinyl Tek screw and washer With both short sections of base rail installed, continue by installing the vinyl strips to protect the end panel. Wrap the corners around the stud, overlap one with the other, and secure them using two Tek screws and two neo-bonded washers. NOTE: Do not install Tek screw where they will contact the end panel or main cover when these are installed. Move to the opposite side of the stud and repeat the previous step. 5. Repeat this procedure to install the remaining vinyl strips and continue with the final frame check. 24

25 Final End Frame Check: Test the Inner Studs The two-piece inner studs provide support for the end wall while offering temporary "removal" to access or store aircraft in the hangar. Complete these steps to check each stud: CLEARSPAN FABRIC STRUCTURES Tilt the stud back into position between the brackets, check clearances, and secure with the 1/2" x 5-1/2" bolt. Tighten the bolt using a lock washer and nut or two standard nuts tightened against each other. Move to the first inner stud and remove the lower mounting bolt from the Z-channel brackets. Carefully tilt the upper end of the lower section of the stud from the bracket and toward the ground. If you are unable to tilt the stud forward, reinstall the lower mounting bolt, remove one Z-channel bracket, and install a 1/2" flat washer between the upper section of the stud and the Z-channel. (See the white dashed line.) This will increase the space for the lower section of the stud. Upper Section ATTENTION: The customer, if desired, can purchase a removable pin to use in place of the 1/2" x 5-1/2" bolt. This will allow easier operation of the lower sections of the inner studs when moving the contents of the shelter. Purchase removable pins locally if desired. Step 2: Tilt the stud to the ground. Lower Section Step 1: Remove this bolt to tilt the stud to the ground. ATTENTION: Use assistance when tilting the stud forward and to the ground. Loosen the mounting bolt that secures the stud to the anchor bracket as needed to allow the stud to tilt freely to the ground. The 1/2" locknut should be snug but not over tight For safety and to better support the end wall, the lower sections of the studs must be tilted back into the upright position and locked to the upper sections. NEVER leave the lower sections of the studs unsecured and on the ground. Remove the shelter contents as needed, tilt the studs back into place, and secure with the fasteners. Repeat the steps for the remaining inner stud and return to all connections and end wall mounting bolts and verify they are tight. Inspect the end wall frame for sharp edges. Wrap with duct tape or reposition components if possible to protect the cover and end panel Bracket Step 3: Loosen locknut to allow the stud to tilt freely to the ground when needed. Install Back End Wall Frame 7. Continue with the installation of the back end wall framing. 25

26 END WALL INSTALLATION: BACK WALL Consult the end wall diagrams in the Quick Start section of these instructions before you begin. 4" x 4" Tubes 4" x 4" Tubes Assistance is required to assemble the end wall. Lifts designed to reach the top of the end rafter are also needed. Consult a qualified construction professional if you are not familiar with the construction of similar frame structures. Install the Door Frame Tubes (Jambs) and Header 12' 12' The following steps describe one way to assemble the door frame of the end wall. Repeat the steps for the other end wall. At ground level, measure between the legs of the end rafter to locate the center of the end wall. Use a plumb line to identify the center of the end rafter and mark that location on the ground as well. (See Quick Start guide.) Center the door in the end wall. 38' Wide Ground Level Dimensions shown above are inside-to-inside. ATTENTION: Use the 1/2" x 5-1/2" bolts (#104188B) to secure the # mounting brackets and # mounting plates. Refer to the End Wall Diagrams (Quick Start Guide) for additional details. NOTE: Marking the center of the end wall allows multiple measurements to be made as needed. Using the dimensions on the End Wall Frame diagrams, locate the positions of the vertical 4" x 4" square tube frame members. If equipped, the width of the door determines the frame dimensions for the door opening. Consult the diagrams and documentation sent with the door for additional framing details. Additional purchase required for door. Dig a 12" diameter hole at the locations found in previous step to a depth that is below the geographic frost line. Set one (1) 4" x 4" x 12' tube aside for the header and use the remaining three (3) 4" x 4" x 12' tubes to assemble the two (2) vertical frame members. Attach the tubes to the end rafter. (See Quick Start guide for additional details.) ATTENTION: Each tube will extend into the hole dug in Step Tube length depends on door width and hole depth After the vertical door frame members are plumb and the correct distance apart, brace the tubes in position. Use the End Wall Diagram Back to space the vertical door frame members (jambs). When installed correctly, the door frame tubes are directly below the end rafter. Add concrete to the hole. Concrete should remain 2"- 4" below ground level so that it does not interfere with construction and installation of other end wall components. Allow the concrete to set. 7. Add the header to complete the door frame and continue by assembling the remainder of the back end wall. Section of the assembled End Wall Frame. Vertical Door Frame Tube (jamb): 4" square frame tube encased in concrete. Ground Level Concrete *Not shown to scale. 26

27 END WALL INSTALLATION (continued) Assemble the End Wall Frame After assembling and anchoring the 4" x 4" door frame (including the header), assemble the remainder of the end wall. NOTE: The FA4482B Tek screws are used to fasten the following connectors: QH1330 angled brackets Way square tube fittings square tube connectors Complete the following steps: 2" x 2" Tubes CLEARSPAN FABRIC STRUCTURES Back End Wall Framing 72" 72" Ground Level 2" x 2" Tubes NOTE: Dashed lines above indicate additional end wall framing. If your end panel is without a zippered door panel, install 2" x 2" tubing (included) within the opening for additional support. Remove these tubes if a door will be installed later. Using the End Wall Frame diagrams and the 2" x 2" square tubing, related hardware, and connectors, assemble the remainder of the end wall. NOTE: Consult the Exploded End Frame Diagram to properly position and connect the brackets. Diagrams show the end wall framed the same on each side of the overhead door opening. (May not apply to custom end wall designs.) Attach the end wall base rail as shown in the diagram below or on the diagrams in the Quick Start section. If a baseboard was not used when the building was erected, attach the end wall base rail using alternative methods. See the frame diagram (End Framing - Back) located in the Quick Start Guide for one alternative method. Consult a professional building contractor if needed. Rafter Customer-Supplied Baseboard Base Rail of End Wall Angled Bracket QH1330 After the end frame is assembled, check the frame for sharp edges and wrap as needed to protect the cover and end panel. See the Final Frame Check procedure for additional details. Continue with the main cover installation. 27

28 PREPARE MAIN COVER Gather the parts: Pipe 66" x 99" swaged Pipe 66" x XX" plain: The XX refers to the length of the plain pipe needed to reach the end of the frame and to complete the conduit. Consult the Side Profile Diagram in the Quick Start section of these instructions for your building to identify this pipe length. Main cover and Tek screws Assembly Procedure NOTE: When handling the main cover and setting it in position, do not pull on the end straps. They will pull out of the cover. Do not insert any cover conduit into a cover pocket that includes a pre-installed strap. WARNING: To prevent damage to the cover and to prevent serious personal injury, DO NOT attempt to install the main cover on windy days. Assemble two main cover conduits. Start each cover conduit assembly with one plain pipe and add swaged pipes to arrive at the length of the frame. Once assembled, the cover conduits are inserted into the side pockets of the main cover. The conduits are used to tighten and secure the main cover to the frame. Consult the Side Profile Diagram in the Quick Start section for pipe identification. a. b. c. Locate all sections of pipe needed to assemble the cover conduit. Insert the swaged end of each pipe into the plain end of another pipe until the conduit is assembled. Secure each pipe joint with a Tek screw. d. Use duct tape to tape over each Tek screw. After assembling the cover conduits, locate the main cover and unfold it on a clean, smooth surface near the frame. Unfold the main cover with the inside surface facing up and the straps positioned at the front and back of the frame. If the cover is "fan folded" (see insert below), see the information on the next page. Do not unfold at this time. Cover Ends w/ Strapping Example of a "fan-folded" cover Front Side Pocket Stretch Pockets ATTENTION: Some covers do not include stretch pockets. Cover Conduits Side Pocket Align the cover ends with the front and back of the shelter and insert one cover conduit into each side pocket of the main cover. NOTE: Shelter shown above may be of a different style or length than actual shelter. Some covers do not include stretch pockets. Continue by pulling the cover up and onto the frame. 28

29 ATTACH MAIN COVER Gather the parts: Main cover (with conduits inserted) Ropes (provided by customer) or strap long enough to reach over the frame Box cutter or utility knife WARNING: To prevent damage and injury, do not leave the cover unattended if it has not been properly secured. The ropes can be used to temporarily keep the cover from blowing off the frame. Assembly Procedure CLEARSPAN FABRIC STRUCTURES With all ropes attached to the cover conduit, lift and carry the conduit and cover toward the base of the assembled frame. Does not apply if cover is fan folded. Toss the ropes over the frame, and pull the cover into position. Position one person at each rope. Verify that the cover pockets are to the inside of the building. This will be the underside of the cover when it is pulled into position on the frame. Front To pull the cover over the frame, attach ropes or straps to both ends of the cover conduit positioned furthest from the frame. (Does not apply if cover is fan folded.) ATTENTION: If the cover is fan folded as shown in the diagram below, tie the rope or strap to the conduit that is on the top of the folded cover. Cover Conduit Ropes Shelter shown may be a different style or length. NOTE: Use lifts and additional assistants (if needed) to help pull the cover up and over the frame. Conduit 5. Once the main cover is pulled into position, center the cover on the frame (end-to-end and side-to-side). Conduit WARNING: To prevent damage and injury, do not leave the cover unattended if it has not been properly secured. Conduit Frame Position Tie the ropes, used to pull the cover into position, to the frame to temporarily hold the cover in place. Continue with the installation of the side straps. Example of a "fan-folded" cover. Wrap the rope around the conduit a few times to prevent it from slipping off and tie to secure. NOTE: Depending on the length of the cover it may be necessary to attach additional ropes to the cover conduit between the end ropes by cutting a small opening in the cover pocket and tying the rope around the conduit. DO NOT cut through the main cover. Cut through the conduit pocket only. 29

30 INSTALL THE MAIN COVER SIDE STRAPS The side straps wrap around the conduit in the side pocket. The ends of each strap are then fed into each side ratchet attached to the rafter legs and slightly tightened to keep the cover in position. Required parts and tools: CC5391-2" yellow strap (Strap may ship in bulk. If so, measure and cut to length as needed.) Tool to cut slits in cover conduit pockets Complete these steps to install the side straps: Move to one side ratchet attached to a rafter and cut a slit in the conduit pocket above the conduit in line with the ratchet. NOTE: Using the ratchet position as a guide, cut the strap to the proper length if needed. Do not cut the strap too short. Feed both ends of the strap through the slot in the ratchet and slightly tighten the strap. NOTE: Do not tighten completely at this time. Frame and ratchet location differ from actual frame. Steps to install the main cover are similar however. Photos above show using a utility knife to cut a slit above the conduit, which has been inserted into the main cover side pocket. Cover, rafter, and frame design differ from actual shelter. Procedure is the same. NOTE: If ropes were used at these locations when the main cover was pulled in place, a slit in the cover pocket may already be present. Repeat the previous steps to install and slightly tighten the remaining straps. NOTE: Do not tighten completely at this time. When creating the slit in the pocket for the strap, do not cut the main cover. Cut only the pocket material. Select one of the tie down straps (CC5391) that shipped with the building and insert one end of the strap through the slit and around the cover conduit. 5. After all side security straps are in place and slightly tightened and the cover is centered evenly on the frame, tighten the side ratchets. 30

31 TIGHTEN THE SIDE RATCHETS Verify that the cover is in the desired position and centered on the frame. (Loosen and reposition if needed.) Continue with these steps to tighten the side ratchets. CLEARSPAN FABRIC STRUCTURES Space below is reserved for customer notes. Move to the side ratchets attached to each leg of one rafter. Begin at an inside rafter near the center of the frame. With an assistant at one side ratchet and someone at the other side ratchet on the same rafter, tighten the ratchets to secure the cover. Tightening the ratchets at the same time on the same rafter helps keep the cover centered and results in a more uniform appearance. Move to another rafter and repeat the steps to tighten the side ratchets attached to that rafter. NOTE: If the strap builds up in the ratchet, loosen the ratchet, remove some of the strap, and retighten. 5. After all side ratchets are tight, pull the bonnet portion of the main cover up and over the end rafter to expose the end rafter for the end panel installation. Continue with the installation of the end panels. 31

32 END PANEL INSTALLATION The following procedure describes installing an end panel that includes D-rings at the top. Complete these steps to install an end panel of this design. Required parts include: End panel 131S075 pipe* LJ2842 PVC pipe* QH1061 ratchets & E black 1" strap washers & FA4482B Tek screws *May not apply to all end panels. DO NOT ATTEMPT TO PULL THE END PANEL INTO POSITION ON WINDY OR STORMY DAYS! With the temporary straps (or customer-supplied rope) in place, pull the end panel up to the end rafter and secure the end panel to the end rafter using small sections of the black strap. Keep the panel centered. Outside of the End Panel Position the panel flat on ground with the long edge against the bottom end wall frame member. (The D-rings should on top and visible when the panel is positioned properly.) Locate the D-rings near the top edge of the panel and tie a section of black strapping (or rope) to the center-most D-ring. Tie two additional straps on each side of the center D-ring, allowing a few feet to remain between the straps. NOTE: Pull the top edge of the end panel to within 6" of the rafter. (Approximately 1 to 2 feet of the end panel material will remain at and run along the base of the end wall. In a later step, this can be wrapped under or secured to the bottom tube of the end wall frame. Or, it can remain as a skirt to direct water away from the shelter.) The end panel must touch the ground after the top edge of the panel is secured to the rafter. Adjust panel and strap as needed. Top Chord of the End Rafter Main Cover Strap in D-ring End Panel Vertical Frame Tube for the End Wall View (above) is from the inside of the shelter looking at the end panel. Frame and rafter shown are different from your frame. The technique used to secure the end panel is the same however. Photo shows the main cover installed. ATTENTION: Use personal judgement when pulling the panel into place. Step back, examine the panel, and position it as instructed and as needed to achieve best results. After installation is complete, secure the lower edge of the panel to the end wall base rail using evenly spaced Tek screws and neo-bonded washers if desired. Secure the outer edges of the zippered hangar panel in the same manner to keep those edges secure around the bonnet ratchets of the main cover. 32

33 END PANEL INSTALLATION (continued) CLEARSPAN FABRIC STRUCTURES Once the end panel is temporarily secured, take the roll of black strapping and weave the end of the strap through the D-rings and around the rafter pipe as shown below. Main Cover Stretch Pocket Main Cover Strap with D- rings near the top edge of the end panel. Main security strap woven through D-rings and around the end rafter. End Panel Photo above shows a building with the main cover already installed. View is from the inside looking up at the rafter and main cover. Rafter design may differ from actual rafter. Some covers do not include stretch pockets. NOTE: Maintain an even space between the rafter and the top of the end panel. The end panel flap that extends beyond the D-rings is tucked between the rafter and the main cover after the end panel installation. DO NOT attach the flap to the end rafter at this time. 5. Stretch the bottom of the end panel evenly out on the ground along the bottom frame tube of the end wall frame (if needed) and tighten the black strap at the top of the end panel. Top of end panel must remain as close to the rafter as possible. NOTE: Verify that the lower end of the panel remains on the ground as the top is tightened. If the panel begins to lift off the ground, loosen the top evenly along the radius of the rafter. (In a later step, the end panel is stretched from the bottom to pull the panel tight and into position using the end panel horizontal conduit, straps, and ratchets.) 6. With the top edge of the end panel secured, continue by installing the end panel conduit if equipped. ATTENTION: The front end panel for the hangar does not include any pockets for conduit installation. The panel is equipped with zippers, straps and D-rings allowing it to be rolled up and out of the way to access hangar contents. If you are finished with the installation of the front end panel, continue by installing the end panel for the back end wall. End Panel (Back): In addition, some end panels for the back end wall may not include pockets for PVC or pipe conduit installation. Inspect the inside (back) surface of the end panel after it is installed to verify whether vertical or horizontal pockets or both are present. If present, install those conduits as described in the next procedures. If no pockets exist, secure the bottom edge of the end panel to the end wall base rail using Tek screws and neobonded washers, skip the next procedures, and continue by installing the ratchets to secure the bonnet portion of the main cover. 33

34 END PANEL INSTALLATION (continued) End Panel Conduit Installation (Horizontal) Some end panels include vertical and horizontal pockets on the inside surface of the panel. PVC tubes (vertical) and metal pipe (horizontal) are inserted into these pockets. The conduit then is secured to the vertical frame members of the end wall using straps and to the bottom end wall frame member using ratchets and straps. These vertical and horizontal conduits help prevent the end panel from flapping against the end wall framing in the wind. Complete these steps to install the PVC conduit and the metal conduit. May not apply to some end panels. Required Pipe: 315" x 75" swaged pipe (#131S075) ATTENTION: This metal pipe is inserted into the horizontal pocket on the inside surface of the end panel. If doors are to be installed, cut the pipe to the correct length to properly fit into the pocket and to remove it from the opening. Locate the 315" pipes and assemble sections to achieve the required length. Cut to length if needed. Secure each pipe joint with a Tek screw and wrap the joint and screw with duct tape to prevent damage to the end panel. Insert the assembled conduit into the end panel horizontal pocket. (End wall and panel shown are used for illustration only. These may differ from the actual items in design and size.) NOTE: If equipped with doors, do not install the horizontal conduit in the portion of the pocket extending into any door opening. 5. Horizontal Pocket Zippered end panel is rolled up to allow access to the shelter. Zippers (if equipped with a rollup panel) Take four (4) QH1061 ratchets and set these aside for the main cover. Take the remaining QH1061 ratchets and attach these to the back end wall base rail on the inside surface using FA4482B Tek screws. Space the ratchets evenly along the base rail in a location that will not interfere with the installation of doors (if equipped). The front panel of the aircraft hangar does not include vertical or horizontal pockets NOTE: For end walls with door openings, attach the ratchets in locations that will best secure and stretch the end panel. This may or may not be "evenly" spaced. Once the ratchets are attached, make a horizontal slit (approximately 3" 6" long) in the horizontal pocket containing the metal conduit directly above each ratchet. See the circles in the photo above. (Photos show a different frame.) WARNING: Cut only the end panel pocket. DO NOT cut through the end panel. Locate the 1" strapping and cut a section that reaches from the ratchet (#QH1061), around the horizontal conduit in the end panel pocket, and back to the ratchet. NOTE: Allow enough extra strap so you can insert both ends of the strap into the ratchet. Thread one end of the strap in through the slit, around the conduit, and back to the ratchet. Align the strap ends and insert both ends into the slot in the center hub of the ratchet. Tighten slightly and repeat the steps for the remaining straps and ratchets. ATTENTION: If the strap "builds up" inside the ratchet, loosen the ratchet, remove the excess strap, and retighten. 1 Return to all horizontal conduit ratchets and tighten. 1 Door Jamb Conduit End Wall Base Rail End Panel After securing the horizontal end panel conduit, continue by installing the PVC conduit (if equipped). 34

35 END PANEL INSTALLATION (continued) Pockets* for PVC conduit Panel as seen from the outside. Straps are on the inside or back side. CLEARSPAN FABRIC STRUCTURES Pockets* for PVC conduit Use Tek screws and washers to secure the lower edge of the end panel to the base rail from the outside. PVC in Pocket *Pockets are on the inside surface of the end panel. Dashed lines show the approximate locations of the vertical pockets of the end panel. Diagram shows the installed PVC for the vertical pockets and strapping. Actual panel and pocket locations may differ slightly from what is shown. Install PVC End Panel Conduits (Vertical) After installation, the PVC conduits are attached to the vertical frame member closest to the end panel pocket in which the conduit is located. See photos that follow. DO NOT ATTACH THE VERTICAL PVC CONDUIT TO ANY PART OF ANY DOOR FRAME. Doing so will interfere with the installation of the door (if equipped with a metal door). Additional purchase is required for doors. Take the PVC conduit and seat the separate conduit sections into one another to achieve the required length (if needed) and secure the joint with a Tek screw, wrap with duct tape, and slide the assembled conduit into one vertical pocket. Cut to length if needed. NOTE: Not all PVC sections need to be connected. One 10' section may be long enough to use in one pocket. Take the PVC conduit and divide it evenly between the vertical pockets of the end panel. The point is to secure the end panel to the end wall with PVC conduit and strapping. Beginning at the bottom of the conduit pocket, take the 1" strap and weave the strap through the slit, around the PVC conduit, and around the closest vertical end wall frame member that is not part of the door frame. NOTE: The end panel shown in the following photos differs from the actual end panel. End panel is attached in a similar manner however. Frame is shown from the inside the shelter. It is used as an example only. Move to the next slit (or notch) and repeat the process and work up the conduit and pocket. Top of the End Panel Vertical PVC Pocket PVC glue can be used to secure each PVC joint. PVC glue is not included. The PVC is flexible enough to feed up from the bottom and into the end panel pocket. At approximately every two (2) feet, cut a 6" vertical slit in the vertical conduit pocket of the end wall. ATTENTION: DO NOT cut the end panel. Cut only the conduit pocket. Make slit in end panel conduit pocket as shown. 5. Once the strap is in place, tie the upper end to the vertical end wall frame tube. 35

36 Install PVC End Panel Conduits (continued) 6. Slightly tighten the end panel by working the vertical strap between the conduit and vertical end wall frame tube. Install the END Ratchets for the Main Cover After end panels are fully stretched and all doors are installed (if equipped), attach the end ratchets for the main cover bonnet. End Wall Frame Member PVC conduit is inside the end panel pocket. Gather parts: Ratchet (#QH1061) and Tek screws (#FA4482B) Complete the following steps: After the end panels are installed, pull the bonnet portion of the main cover back over the end rafter. Take four (4) QH1061 ratchets and attach each ratchet to the outside of the end wall base rail using a Tek screw (FA4482B) NOTE: Do not tighten completely at this time. Straps should be snug. For zippered end panels, do not overtighten the straps. Doing so prevents the zippers from closing once opened. PVC conduit and straps are designed to keep the panel from billowing in strong winds. Cut (if needed) and tie the remaining (lower) end of the strap to the end wall frame. Repeat the steps to install the strap for the remaining vertical end wall PVC conduit. With all PVC vertical conduits in place, tighten the straps for the vertical end panel conduits. After all the conduit straps are tight, move to the top of the end rafter and tuck the end panel flap over the top of the end rafter at both ends. Tuck the end panel between the rafter and the main cover. Frame shown may differ from the actual frame. Locate the straps at the front and rear of the main cover and feed the straps through the center slot in each end ratchet. Main Cover Bonnet Tek screw and Washer End Panel 1 1 NOTE: This flap can be secured in place by using Tek screws and neo-bonded washers. Attach the screws to the backside of the end rafter so it does not touch the main cover. Return to each strap near the strap ends and drive a screw and washer through the strap and into the vertical end frame member to keep the strap in place. With the end panel secured, continue by installing the ratchets for the bonnet of the main cover and tighten the main cover bonnet. 5. Diagram shows the ratchet attached to the end wall base rail. This ratchet is used to secure the bonnet portion of the main cover. Tighten the end ratchets to secure the bonnet portion of the main cover. Install the roll-up crack assembly. 36

37 INSTALL ROLL-UP CRANK ASSEMBLY Gather the parts: Pipe 315" x 75" swaged pipe Spin Handle (103395) and Universal Joint (103396) Fabric Clips (#CC6212) and FA4482B Tek screws CLEARSPAN FABRIC STRUCTURES Assembly Procedure Assemble the roll-up door conduit for the center panel by connecting three (3) 75" swaged pipe (131S075). Secure each joint using a Tek screw and tape over the Tek screw to protect the end panel. ATTENTION: Only the center panel of the hangar end wall panel receives the roll-up conduit. The two outside panels are hand rolled to the top of the opening and secured using the straps. No conduit is attached to these panels. Insert the conduit assembly into the door pocket. When installed correctly, the conduit is flush at one end of the roll-up panel and will extend beyond the other end of the panel where the crank will be attached. Trim the conduit if needed. Install Tek screws and neo-bonded washers to secure panel edges. Insert conduit into end panel pocket. Space clips at 24" intervals. Secure the conduit to the panel using CC6212 fabric clips as shown above. Space clips every 24". Actual number of clips will vary with the width of the door panel. Attach the universal joint to the conduit in the pocket using a Tek screw to secure the connection Universal Joint Install FA4482B Tek Screw CC6212 Fabric Clip Cover Condiut Assembly 37

38 Install Roll-Up Crank Assembly (continued) 5. Using additional 131S075 plain pipe, assemble an extension pipe that will reach from the universal joint to the end rafter as shown below when the main panel is rolled to its open position. Actual panel may differ from what is shown. See FIG. 1 below. FIG. 1 Assembled Extension Pipe NOTE: Secure each pipe joint as previously described using a Tek screw. Do not cut the extension pipe at this. The extension pipe is trimmed to the desired length after it is attached to the universal joint and the panel is opened. Secure extension pipe to the universal joint. FIG. 2 FIG. 3 Secure crank handle to extension pipe Secure the assembled extension pipe to the universal joint (FIG. 2). Secure the crank handle to the end of the extension pipe (FIG. 3). (Remove the tapered end of the extension pipe if needed to attach the crank handle.) Use the zipper extension pole (CC2235) to unzip the zippers and roll the center panel to its fully opened position. 9. NOTE: Use the diagram at the top of this page to view one way to use and secure the extension pipe. Determine the desired length of the assembled extension pipe, lower the panel, remove the crank handle, and trim the extension pipe to the desired length. 10. Reattach the crank handle and test the operation. NOTE: Always use the security straps if the panels are opened for an extended period. Never leave the panels unzipped and in the down position. 1 Continue by installing the end panel anti-billow ropes. 38

39 End Panel Anti-Billow Rope Install (BACK VIEW) Rope and rope cleats are used to keep the hangar end panel secured to the vertical end wall studs. IMPORTANT: To prevent damage to the end panel and the zippers of the end panel, you must secure the panel to the 2-piece inner studs using the components installed in the following procedure. Never leave the end panel unsecured. Gather the parts and tools: Rope cleats (AS2080) and 3/16" rope (CC5310) Tek screws (FA4555B) and nut setter (100442) Tape measure, drill, marker, and utility knife to cut rope Assembly Procedure Zipper Knot Rope CLEARSPAN FABRIC STRUCTURES Knot Rope Cleat INSIDE (or Backside) VIEW DO NOT OVERTIGHTEN THE ROPES! These instructions describe one way to install and use the anti-billow components. Gather all materials, move inside the hangar, and close all end panel zippers. Use the FA4555 screws to attach eight (8) rope cleats to the inside or back side of the lower section of one 2- piece inner stud and two (2) cleats to the upper section. (See the diagram to the right.) Repeat this step for the remaining 2-piece stud. Evenly space the cleats. Beginning at the bottom, feed the rope though the grommets in the pattern shown in the diagrams. There are two (2) sections of rope for each 2-piece stud; one for each grommet flap on each side of the stud. Tie a knot in the rope at the upper end and move to the bottom of the panel. Allow 10' extra length to wrap the rope around the CENTER PANEL cleats and to tie it to the lower cleat and cut the rope. Grommet Side Panel Grommet Flap Tie rope ends to lower cleats. Zipper Attach cleat to stud, feed rope between panel and stud, and loop around rope cleat as shown in the diagrams below. SIDE PANEL Center Panel Grommet Flap SIDE PANEL Open zipper to enter or exit the hangar ATTENTION: Enter or exit the hangar by opening the zipper of one side panel. If you are unable to close the zipper, return to the rope that secures the side panel grommet flap and adjust the tension as needed to allow the zipper to close. TO PREVENT ZIPPER DAMAGE, DO NOT FORCE THE ZIPPER! DO NOT OVERTIGHTEN THE ROPES! Open zipper to enter or exit the hangar 39

40 End Panel Anti-Billow Components (continued) Using the diagrams on the previous page, begin at the top and weave each rope between the end panel and stud and back around the rope cleat and work to the bottom. Tighten and wrap the rope around the lower cleat to secure and trim excess rope if desired. Repeat the steps for the other ropes. DO NOT OVERTIGHTEN THE ROPES! OPTIONAL STEPS Grommet Weld OUTSIDE VIEW Tek Screw & Washer Tek Screw & Washer To better secure the upper section of the end panel to the studs, install Tek screws and washers through the panel and into the studs. NOTE: This procedure is optional. If you do not want to install screws through the panel, cut short sections of rope and use the remaining grommets to secure the panel to the upper stud sections. Read the care and maintenance information on the following page. Gather the parts: Tek screws (FA4482B) and Neo-bonded washers (102921) Magnetic nut setter (100441) Zipper Tek Screw & Washer Grommet Weld Zipper Assembly Procedure Close all zippers and mark screw positions on the end panel. See arrows in the diagram below. Install Tek screw and washer in those locations. Test the zippers to ensure they work properly. Read the care and maintenance information that follows. ATTENTION: DO NOT OVERTIGHTEN THE ROPES! If, after testing the side panel zippers, you are unable to close them, return to the inside ropes and adjust the tension as needed to allow the side zippers to close properly. When properly tightened there will be little if any stress on the panel zippers. NOTE: Panel shown may differ from the actual panel. Procedures are the same. Open the End Panel Move to inside the hangar and loosen the lower end of each rope. Remove the rope loops from around each rope cleat. Move outside the hangar, unzip the remaining zippers, and roll up the side and center panel sections. 40

41 SHELTER CARE AND MAINTENANCE Proper care and maintenance of your shelter is important. Check the following items periodically to properly maintain your shelter: NEVER LEAVE THE LOWER SECTIONS OF THE 2-PIECE STUDS IN THE "OPEN" OR DOWN POSITION. Always tilt the studs back into position and secure them to the upper studs of the end wall. Always secure the zippered end panels rolled up and tied to the straps, or rolled down in the closed position with the zippers also closed. Inspect all components regularly and frequently. Regularly check the main cover and panels (if equipped) to see that these remain tight and in proper repair. Check the cable turnbuckles and cable clamps to see that these remain tight. Tighten as needed. Check the cable to verify that it is not worn, wearing on a frame member, or touching the main cover or end panels (if equipped). Check connections and all fasteners to verify that they remain tight. Do not climb or stand on the shelter at anytime. Remove debris and objects that may accumulate on the shelter. Use tools that will not damage the cover when removing debris. Remove snow to prevent excess accumulation. Use tools that will not damage the cover when removing snow. Check the contents of the shelter to verify that nothing is touching the cover or the side panels that could cause damage. Check the anchoring system to ensure that all components are tight and in good repair. Replace all worn or damaged parts promptly. If the shelter is disassembled and moved, inspect all parts and connections before reassembling. For replacement or missing parts, call for assistance. CLEARSPAN FABRIC STRUCTURES Space below is reserved for customer notes. NOTE: With the exception of Truss Arch buildings, ClearSpan shelters and greenhouses do not have any tested loading criteria. 41

42 15'-0" Height Quick Start Guide 38' Wide Aircraft Hangar 38'-0" Width FRONT Grid Represents 12" Squares Frame shown may differ in length from actual frame. 42

43 38R35S1D PIPE FRONT PROFILE 38R35P3D PIPE 38R35S2D PIPE 38R35S2D PIPE Ground Level 38R35S1D PIPE 43

44 2 x 3 Stud Support (Field Cut) Strut (6) per Rafter Spacing 5'-0" Rafter Spacing R (3) 166S099, & (1) 166P072 SIDE PROFILE R R 30'-0" Length Ratchets are secured on the inside of the shetler to both sides of the rafters indicated with R. Cover Conduit 44

45 2 x 3 Stud Support (Field Cut) SIDE PROFILE Strut (6) per Rafter Spacing R R R R 5'-0" Rafter Spacing 35'-0" Length Ratchets are secured on the inside of the shetler to both sides of the rafters indicated with R. (4) 166S099, & (1) 166P036 Cover Conduit 45

46 2 x 3 Stud Support (Field Cut) Strut (6) per Rafter Spacing R 5'-0" Rafter Spacing (4) 166S099, & (1) 166P096 SIDE PROFILE R R R 40'-0" Length Ratchets are secured on the inside of the shetler to both sides of the rafters indicated with R. Cover Conduit 46

47 4X4 Stud Hangar Connection View 5 4x4 Pivoting Stud Anchor View 6 CONNECTIONS Z-Channel 4x4 Connector View 3 Side Wall Cable Connection View 9 Cable to Purlin Connection View 8 End Rafter - Purlin Connection View 1 2x3 Brace Bracket Connection View 4 Mid Rafter - Purlin Connection View 2 Rafter - Foot Connection View 7 47

48 End Rafter - Purlin Connection View 1 2x3 Brace Bracket Connection View 4 CONNECTION - DETAILS (Views 1-6) IMPORTANT! Maintain a 1/8" gap between the upper and lower sections to provide adequate clearance to tilt lower stud section forward. Mid Rafter - Purlin Connection View 2 4X4 Stud Hangar Connection View 5 1/8" Z-Channel 4x4 Connector View 3 4x4 Pivoting Stud Anchor View 6 48

49 CONNECTION - DETAILS (Views 7-9)

50 END FRAMING - FRONT Tube Dimensions: " x 2" x 96" Square Tube " x 4" x 96" Square Tube ATTENTION: Use only square tube (4" x 4" x 96") for the vertical studs of this end wall. See the instructions for details and additional diagrams X4 Stud Hangar X4 Stud Hangar 4X4 Upper Vertical Stud (cut to fit) QH Strut X4 Z-Channel Connector 4x4 Stud 7-0 4x4 Pivoting Stud x4 Pivoting Stud Anchor x4 Pivoting Stud Anchor NOTE: All 4 x 4 Studs are cut from square tubing (96 ). Cut pivoting studs to 7-0. Field cut remaining studs to length. Ground Level 2" x 2" x 96" Square Tube (Cut to fit.) 50

51 END FRAMING - FRONT (Dimensions) 12'-0" 3 5'-0" 1 31'-5 8 " (inside-to-inside) 16'-1 8 " (inside-to-inside) 14'-10 4 " 1 Centerline 38' (center-to-center) 51

52 Tube Dimensions: " x 2" x 96" Square Tube " x 4" x 144" Square Tube (Cut to Fit) (Cut to Fit) (Cut to Fit) (Cut to Fit) END FRAMING - BACK (Cut to Fit) (Cut to Fit) (Cut to Fit) NOTE: Dashed lines represent optional end framing and connections. Remove framing if installing zippered end panel (Cut to Fit) (Cut to Fit) (Cut to Fit) (Cut to Fit) 52

53 END WALL DIAGRAM - BACK ATTENTION: Use 4" x 4" tubing for the frame around the 12' x 12' door only. If an optional pedestrian door has been purchased, the door can be installed on either side of the overhead door /16" Nut 5/16" Nut 5/16" x 5" Carriage Bolt 5/16" x 2-1/2" Bolt 12' QH1330 Bracket 12' 72" Base connection with baseboard NOTE: All door dimensions are inside-to-inside. For installation of the optional pedestrian door, QH1330 brackets are used to frame the door opening. Ground Level IMPORTANT: Optional pedestrian doors may differ. Measure the door and frame the door opening using those dimensions. 53

54 Insert a 75" square tube (104075) between two (2) 00" pipes and connect them using Tek screws END WALL DIAGRAM - BACK 00" x 00" Pipe Tek screws 1/2" Nuts 00" x 00" Pipe ATTENTION: End wall frame for the back of the building is constructed as shown below. This allows for the installation of an optional pedestrian door and/or 12' x 12' door (if desired). (Doors for the back wall must be ordered separately.) /2" Nuts 00" x 00" Pipe 1/2" x 5-1/2" Bolts 00" x 00" Pipe 1/2" x 5-1/2" Bolts Base connection without baseboard Ground Level QH1330 Bracket and Tek screws 54

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