Bathroom Installation Guide

Transcription

1 Bathroom Installation Guide Please read instructions carefully and check products before starting. Products should be fitted/installed by an experienced and competent fitter, failure to do so may invalidate your guarantee. Fitting instructions refer to fitting furniture to a solid wall, please use appropriate fixings for the wall type. For any defective materials please contact your supplier Please note: Under our policy of continual improvement we reserve the right to alter materials and or specification in-line with our product and service development 175DIS-VER 1.5/

2 Standard fitting kit Contents SIDE PANEL LEG SOCKET BASE PANEL LEG SOCKET Hinge Removal. 3 Hinge Adjustment. 3 Drawer Runner Adjustment. 4 Drawer Front Removal. 4 LEG TUBE LEG CLIP CLIP LOCATOR Drawer Box Removal. 4 Fitting Cabinet Hanger Type 1 5 Fitting Cabinet Hanger Type 2 5 Fitting floor Units 6 Fitting Back to Wall WC 6 Fitting a plinth 7 STRETCHER PLATE Fitting a Plinth return 7 Fitting Washbasin Fascia & Worktop cut outs 7 Fitting Laminate Worktop 7 Return fitting kit Fitting floor mounted units to skirting 8 Fitting Plinth infill to Traditional furniture 8 SIDE PANEL LEG SOCKET BASE PANEL LEG SOCKET Fitting under Slung Basin 8 Fitting Mirrors 9 Fitting In-Fill Panels 9 LEG CLIP Fitting Bath Panels 10 LEG TUBE Floor mounted Basin & WC 11 CLIP LOCATOR Bath Side Panel & End Panel Plinth Return Panel (Edged all round) KEKU Frame ASR CLIPS 3 KEKU CLIPS STRETCHER PLATE Note:- Where ever this symbol is seen in conjunction with a diagram, silicon sealant must be applied to raw edges Safety Note:- Fixings are not supplied, ensure the correct fixings are used for the wall type product is being fixed to. Page 2

3 H R D B A E T Start with the bottom hinge first while supporting the door, release the hinge body by depressing the catch at the rear of the hinge body (D) which is hidden under the arm. Slide the hinge arm off and forward releasing hinge from the back plate. C Re-fit hinge by sliding hinge onto back plate and pressing down at the rear of the hinge arm until and audible click is heard. To remove hinge from door turn screw (E) ¼ of a turn anticlockwise, when re-fitting do not over tighten with impact driver H A Overlay adjustment To adjust door in & out To adjust door vertically Clockwise Door Carcase Anti -Clockwise Anti-Clockwise Turn screw A Clockwise Turn screw B Slacken screw C on back-plate To adjust door vertically Page 3

4 D B A & R Note:- There are two types of drawer box used depending upon which product has been purchased. Remove cover cap on side of drawer box to identify which drawer box you need to either remove or adjust before attempting to remove drawer box. Type 1 drawer box fig1 fig2 fig3 To make adjustments and remove drawer from unit 1 remove cover plate on the side of drawer runner For vertical adjustment of drawer front inert cross head screwdriver into rear screw For horizontal adjustment of drawer front inert cross head screwdriver into front screw fig4 fig5 To remove drawer front from drawer box insert cross head screwdriver into middle slot and rotate screwdriver To remove drawer box, open drawer and lift front of drawer box off runner. To re-fit drawer box, place on to runner and push drawer shut, listen for an audible click Type 2 drawer box Fig 6 To remove drawer box from runners, pull the drawer box out and remove the covers from each side. Lift the catches on either side as shown in (fig 6-A) and release draw box from runner. D - to adjust drawer front left to right Fig 7 Note: when re-fitting drawer box, ensure the runner has fully engaged at the rear of the drawer box, a audible click should be heard as the drawer box is closed engaging the drawer box to the runner. To adjust drawer box rotate screw see (Fig 6-B) to raise or lower drawer front. To remove the drawer front from the drawer box, turn the screw (Fig 6-C) to remove drawer front. To adjust drawer front-left to right-turn screw (Fig 6-D) adjust both sides of drawer box to equal adjustment. Where a gallery rail is fitted, rotate the rail clockwise or anticlockwise the level drawer front to the chest gable by tilting the drawer front one way or the other. If removing the drawer front when a gallery rail is fitted see (Fig 7-A) remove drawer box from unit and detach the rail from the rear of the drawer box as seen in (fig 2-B) Page 4

5 FITTING CABINET HANGERS FOR WALL MOUNTED UNITS, C H 1 Fig 1 Fig 2 Knock locking pin to bottom hole Fit hanger into the 4 pre-drilled holes if not already fitted If leg socket is fitted, remove by using a flat bladed screwdriver to leaver out centre peg, housing can now be removed Fig 3 Fig 4 Fig 5 A Mark a line on the wall of fit at the desired height -, fit cabinet hanger back-plates to wall, ensure brackets fit within the inside width of the cabinet and are level. Use appropriate fixings for wall type Hook cabinet onto hangers B Adjust hangers to level unit A= IN/OUT ; B = UP/DOWN. C T 2 Fig 6 These parts of the bracket are pre-fitted to unit Mark a line on the wall of fit at the desired height -, fit cabinet hanger back plates to wall, ensure brackets fit within the inside width of the cabinet and are level. Use appropriate fixings for wall type Fig 7a A Fig 7b Fig 8 B Fit unit to wall by pushing the bracket arm into the wall plate until anti-jump spring locks arm into place see (fig7a). Pull unit to wall using screw (B) see (fig7b), do not over tighten at this stage. Level unit by adjusting screw (A )see (fig7b) (Anti-clockwise to lower unit - Clockwise to raise unit). To remove unit from wall insert screw driver into hole shown and push anti-jump spring backwards to release bracket arm, ensure cabinet is supported when disconnecting bracket A F Page 5

6 F M U Fig 1 Fig 2 Remove doors, shelf, drawers and fascia and turn unit upside down to fit legs. Take leg tubes from the Standard Fitting kit and fit to pre-fitted leg socket, ensure leg tube is pushed firmly home. Before adjusting leg height to 175mm. Fig 3 When joining units place fixings discreetly Fix unit to wall through rear rail or brackets use correct fixings for wall type If a plinth return is required, fit a third leg from the Return Fitting kit. Fit the leg socket to the pre-drilled hole in the base Push peg in leg socket down to secure and fix. Finally fix socket with No6 x ¾ screws into base. Stand unit back on to its legs and position against wall. If fitting another floor unit in a run place against the first unit and fix together through adjacent gables. Its recommend that fixing are placed discreetly behind hinges or behind shelves. Level units and fix through rear rails or stretcher brackets To fit worktop. Fix stretcher brackets to gables and fix work-top into place. If unit has a front rail drill hole through rail and fix work-top through rail. B T W WC Fig 4 Fig 5 To fit legs Remove front fascia, turn unit upside down (Fig 4) Fix leg socket into place with 4 off - 5 x ¾ screws Take leg tube from the Standard Fitting kit and fit into leg socket by pushing the leg tube firmly into the leg socket Ensure its fully inserted & adjust leg to 175mm. If a plinth return is added, fit the third leg socket from the Return Fitting kit. Fit housing into the pre-drilled holes in the gables Fix leg socket into place with 4 off - 5 x ¾ screws. Insert leg tube into socket as (fig 4) and adjust to 175mm in line with the front legs. Fix unit to wall through top rail or stretcher plates Fig 6 Fig 7 Fig 8 Position unit into place and level unit in all directions by adjusting feet. Fix unit into position before fitting cistern. Drill fixing holes through rear top rail, & fix into place, additional stretcher brackets and fixings can be used as required. Use appropriate fixings for wall type Mark front fascia and plinth to take pan connector & flush pipe, as required. Front panel & plinth. Cut for pan connector and the flush pipe. Ensure cut surfaces are sealed with a silicon sealer when refitting. Page 6

7 F P fig1 Before cutting front plinth to length check if a plinth return is being added, if yes (see fig 3) On reverse of plinth mark position of cabinet legs and fix clip locators and clips to rear of plinth. Finally clip plinth onto legs (see fig1) P R K fig2 The plinth return kit is supplied with a leg tube and socket for rear of unit (see page 5 - (fig3) or (fig5) as required for fitting instructions) Fit leg clips to rear of return panel in-line with e unit legs Note:- the plinth return panel is edged all round. Fit leg clips to rear of panel in line with legs (see fig2). Fit panels as shown in (see fig3), (left hand shown, right hand is the reverse), Plinth return panel fig3 If fitting to a reduced depth unit, reduce plinth return panel accordingly and fit cut edged to wall. Approx. 3mm lip Front plinth panel W F W C O fig4 fig5 Cut out work-top using the template supplied by the pottery manufacturer for the basin. For a semi-recess basin that requires both the worktop and fascia to be cut, ensure the worktop is notched if required as (see fig6) to allow basin to fit fully back to front fascia. Apply a silicon sealer to all cut edges on both the work-top and front panel. fig6 semi-recess basin Semi-counter top basin IT IS IMPORTANT ENSURE ALL CUT EDGES ARE CORRECTLY SEALED TO PREVENT WATER INGRESS F L W When joining worktops its recommended that a MASONS mitre joint is used, complete with joining bolts, silicon seal mitre as shown in (see fig7) Before fixing worktops in place its recommended that any other additional cutting is done first, Note: it is recommended that a down ward cutting blade is used and sand all cut edges. To fix worktops use either stretcher plates or drill holes through top rail Ensure all exposed edges fitted against wall are siliconed to stop any water ingress failure will cause worktops to deteriorate and will invalidate any guarantee Silicon cut edges before final assembly fig7 Page 7

8 S P Fig 1 Where its required that floor mounted furniture is fitted back to the wall, either scribe end panels around skirting or alternatively fit skirting up to side panels of unit (see fig1) T - O - Fig 2 With the traditional style floor mounted furniture there is the option to fit a infill panel as supplied, this can be fixed into place either by fixing with double side tape (not supplied) or fix in place with screws, however ensure length of screw does not come through of plinth (see fig 2 & 3) Without plinth in-fill panel Fig 3 With plinth in-fill panel F Fig 4 Under slung basins are support by a cradle, pre-fitted to base unit on 4 stretcher brackets which will require final adjustment as below (see fig4) Basin cradle Fig 5a Slacking screw and adjust height of cradle as below. Slacken screws off in the stretcher bracket (see fig5a) and adjust height of basin, so that the basin sits 10mm taller than the side gables, (see fig5b) ensure basin is also level. Once cradle is correctly adjusted, retighten screw add a 2ⁿ screw into the horizontal slot This will allow the worktop to sit on gables and the basin to fit flush to the underside of the worktop Fig 5b Level basin and adjust height 10mm We suggest that the tap assembly is pre-fitted to worktop before fitting, Fig 6 Once basin and cradle are correctly adjusted, apply a bead of silicone along the top edges of the gables and around the lip of bowel, fit worktop to unit and bowel, wipe clean and remove any excess of silicon, allow sufficient time for the sealer to harden. see fig 6 Page 8

9 F R M fig1 Fit mirror inserts into rear of mirror, (see fig1) Note:- Mirror can be fitted either portrait or landscape directions, ensure inserts are aligned in the correct direction (see fig2) for the orientation required. (Note:- Once the plastic inserts have been fitted they cannot be removed) Mark wall of fit to suit the correct spacing between inserts and that the fixing locations are level, ensure that the appropriate fittings are used for the wall type. fig2 Hang mirror onto wall. Ensure inert's are fitted for the correct orientation required C fig3 Cladding panels with infill to a wall. (See fig 3) External Filler Cladding Panel R ( 4) Before fitting cladding panels its recommended that where there is a large bevel or radius to the edge of the door or fascia, that the panel is reduced in depth so that the edge of the cladding panel is level with the start of the bevel, or panel can be left flush with front fascias or door fronts. If cladding panel is cut, fit cut edge against the wall and seal as appropriate fig4 Trim Cladding panel to finish level with start of edge profile where required fig5 E Measure and mark or scribe the filler panel, cut panel as required, fix the filler panel to the cladding panel with either stretcher brackets or a wooden baton (see fig 5). Slide both parts into position (see fig 5) and secure by screwing through base unit gable, ensure fixings are placed in a discrete position inside gable. Slide into place Page 9

10 F Note: To fit bath panels timber under the bath rim is required to hold the bath panel clips. In the event that the bath does not have timber for the clips, the installer will need to fit timber to the under side of the bath rim as necessary, depending on tiling the bath panels may require trimming. All cut panels must be sealed with silicone sealer E P Stretcher bracket fitted to timber Fig1. When the bath has an end panel, fix with stretcher plates to the timber under the bath rim and to the wall (see fig 1) (Use appropriate fixings for wall type ). Two Keku clips can be fitted to the front edge of the end panel to allow the bath side panel to be clipped into place Wall Bath End Panel Fit stretcher Plate approx. 300mm from underside to support bath end panel (Use appropriate fixings for wall type) Keku clips S P Fig2. Three Keku clips can be fitted to the timber under the bath rim so that the side panel can be clipped into position (see fig 2) Keku clips Fig3. The two stretcher plates can be fixed to wall (Use appropriate fixings for wall) type) approx. 300mm from the underside of the bath as stops for the bath panel (see fig 3) Stretcher plate fixed to wall to support side panel when clipped into position (Use appropriate fixings for wall) type) Page 10

11 Floor mounted Basin & WC Units can be fitted either as separate units (Fig 1 & 2) or in a run (Fig 3) with the WC fitted to either side of the wash basin unit When the WC unit is fitted on its own ensure you centralise the work top so that hangs equally over each side of the unit (Fig 2) When the units are fitted in a run ensure the work top fits under the basin Fig1. Fig2. Fig3. To fit the cistern into the WC unit pull the front top fascia off the unit Front Top Panel To remove the front panel lift upwards once the front top panel has been removed. Fix work top down using two stretcher brackets To fix unit to a wall drill through rear top rail as required, additional stretcher brackets can be used if required Front Panel When fitting the wash basin to the unit ensure basin sits on bed of silicon sealant (Fig 4) Once basin is fitted ensure silicon sealant is applied to all edges