Thomas 1000 & Technical Manual

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1 Thomas 1000 & 1002 Technical Manual

2 Contents Machine Operation / Setup Information...3 Types of Operation...3 Automatic...3 User Selection via Start Transaction Button (model 1002 only)...3 Hopper(s) Low Coin Level Detection...3 Setup Menus...4 Level 1 Menus...4 Level 2 Menus...4 Accessing the Setup Menus...5 Specifications...8 Power...8 Dimensions...8 Technical Information...9 Accessing the Control System...9 Mains Supply Wiring...11 Low Voltage Supply...11 Fuses...12 Lighting...12 Wiring Schematic...13 Control Board Description...14 Background...14 Mains Area...14 Power Supplies...14 Processor...15 Future Expansion...15 Memory...15 Display Contrast...15 Jumper Links...16 Control Board Layout...16 Control Board Connectors...17 Changing Payouts...20 Banknote Reader...21 Status LEDs...21 Acceptance / Inhibit Adjustment...21 Switch Settings...21 Coin Mechanism...23 Acceptance / Inhibit Adjustment...23 Payout Hoppers...25 Adjustment for Different Coin Size...25 Removing...25 Maintenance...26 Appendix...27 Page 2 Thomas Automation Ltd.

3 Types of Operation Machine Operation / Setup Information Automatic The combinations of coins paid out for the available note or coin inputs were programmed into the machine s microcontroller at the time of order. Coins are paid out immediately, to the value of the input, unless insufficient credit has been entered to match the payout programmed. User Selection via Start Transaction Button (model 1002 only) This option allows a user, who is inserting coins to accumulate credit, to initiate the payout when coin insertion is completed. E.g. 1. Pay a quantity of coins (or tokens) from hopper 1 and leave any remaining credit for further selections. 2. As 1 but automatically return all remaining credit in coins (or tokens). Hopper(s) Low Coin Level Detection Via the interaction of settings within the Setup menus and the specification of the machine, there are a variety of ways that the machine will respond to the detection of a low coin level. The Setup menu features an item Hp Low Fat (Hopper Low Fatal) the setting of which is described within the Setup Menus section later in this manual. If the Hopper Low Fatal setting is OFF, then either hopper is allowed to pay out all of its coins / tokens and run to empty. This has the disadvantage that the machine may not be able to complete the current transaction. Before going out of service, the machine will attempt to clear any remaining credit using the remaining available payout hopper. If the Hopper Low Fatal setting is ON and the coin hoppers are filled with different denomination coins, then when either hopper is recorded as having a low level of coins, approximately 20 x GBP 1 coins, the machine will not allow any new transactions to be started. If the Hopper Low Fatal setting is ON and the coin hoppers are filled with the same denomination coins, then the machine will allow new transactions to be started until both hoppers have been recorded as having a low level of coins. The machine will continue to operate even if 1 of its hoppers is actually empty. When a Hopper Low Level (or empty timeout) has prevented further transactions, the credit display will show the Diagnostic Code 21-n, where n indicates which hopper, 1 or 2 (left or right) is low (empty). Thomas Automation Ltd. Page 3

4 Setup Menus There are 2 levels of Setup Menu which can be accessed via the Credit Display. A brief description of each item follows immediately below, with a description of the menu sequence and setting procedure following that. Level 1 Menus Clock As expected, allows both the time and date to be adjusted. ID Number Is used, in conjunction with the optional Hand Held, Plug in audit printer, to add a unique number (0-99) to a machine s audit printout. Thus allowing easy reference of audit printout to an individual machine on a site operating several machines. Ext. Code (Extended Banknote / Coin mech. Diagnostic Code). A service technician s tool. This feature will show the last diagnostic code received from the Banknote reader / Coin mech., e.g. Strim, Jam etc. This code will be preceded by a - character if the machine has been switched off / on since the code was received. See the Appendix: cctalk Note / Coin Event Code Information (RV939). Level 2 Menus Hp Low Fat (Hopper Low Level Fatal) The Coin Payout Hoppers are equipped with metal plates which, in conjunction with metallic coins, allow low coin levels to be detected. This menu allows the selection, usually decided at the time of order, of whether a recorded low level will put the machine out of service (Fatal) or not. Clr L.T.A. (Clear Long Term Audit) Used in conjunction with the optional Hand Held, Plug in audit printer, this setting allows the overall audit figures, that are printed in the lower part of an audit printout, to be reset at the same time as the period audit meters (that are also shown on the credit display) are reset. Notes: Setting the option does not clear the overall figures immediately; the period audit meters must be reset after the option has been set. Once set (or un-set) the option remains in that state until changed again. If the option is left set, the long term figures are no longer printed on audit print outs. Page 4 Thomas Automation Ltd.

5 Clr Aud No. Similar to Clearing the Long Term Audit figures above, this setting allows the incrementing record number on each audit print to be reset. Note: The option will only become available for selection once the Clr L.T.A. option has been set. Clr SRAM Only to be used under instruction from a Thomas service technician. Note / Coin Setup. This menu allows any note / coin to be individually enabled / inhibited by a site as a temporary measure. Notes: When used as a temporary function this setting does not change the content of the machine s attract mode, which will continue to show all of the original values that were accepted at the time of order. If an alternative message should be required to suit a specific situation, this can be programmed within the control chip at the time of order or as an update from the Thomas Service and Support Centre. Use of this alternative message will be controlled by the selection of an inhibit that matches the ordered specification. Accessing the Setup Menus With the machine idle and, if available, the optional Hand Held, Plug in audit printer not connected, proceed as shown on the following pages Thomas Automation Ltd. Page 5

6 Notes: In the following operational descriptions, Press implies press the button momentarily then release it, whereas Press and hold implies press and hold the button as instructed, releasing it when the indicated change is seen on the credit display. The 18 second timeout that would return a machine to the idle state if it was left in Audit Mode, does not apply when either the Level 1 or Level 2 menus are displayed Level 1 Menus Action Press the Print button Press and hold the Print button until the display changes to show the time and date (approximately 6 seconds) with the first figure flashing. (Release the Print button) Press H1 (Dump) button Press Reset button Result Enters the audit menu Shows any outstanding Diagnostic Code or the Total Input meter Enters the Level 1 Menu Set time and date Increments the flashing figure Incrementing accelerates if this button is held Selects the next figure to the right (flashing) Press the Print button ID Number setting (0-99) Press H1 (Dump) Increments the ID Number. button Incrementing accelerates if this button is held Press Reset button Decrements the ID Number Or, to enter the Level Press and hold the 2 Menus shown on Print button until the the following page display changes to show Hp Low Fat (approximately 6 seconds) Press Print button Shows Extended Diagnostic Code Press Reset button Resets figure Press Print button Exits to Audit Mode Press Print or H1 button to continue stepping Return to idle through the Audit data, or the H2 button to exit Audit Mode immediately Page 6 Thomas Automation Ltd.

7 Level 2 Menus Action Having held the Print button whilst in ID Number setting, release it when the displayed message changes Press H1 (Dump) button Press Print button Press Print button Press Print button Press Print button Press Print button Press H1 (Dump) button Press H1 (Dump) button Press H1 (Dump) button Assuming Yes selected Press Reset button Assuming reset is required Press H1 (Dump) button Press and hold Reset button until machine model number shown on Credit Display Press Print button at any stage before final press and hold of Reset button Press H1 (Dump) button Press H1 (Dump) button Press Reset button Press Print button Result Shows Hopper Low Fatal setting Hp Low Fat Toggles selection: Yes / No Advance to Clear Long Term Audit setting Clr L.T.A. Toggles selection: Yes / No Advance to Clear Audit Record Number setting Clr Aud No. ONLY if Clr L.T.A. = Yes Toggles selection: Yes / No Advance to Clear SRAM setting Clr SRAM Toggles selection: Yes / No Confirm message Toggles Confirm selection: Yes / No Until Yes is shown Resets all of memory and machine Returns to Clr SRAM start and abandons memory reset Advance to Note / Coin Setup setting Enters setting menu: Value - Acc Note / Coin indicated is Accepted Toggles selection: Acc / Dis Note / Coin indicated is Accepted / Disabled Advances to next available Note / Coin value Return to Note / Coin Setup start Exits to Audit Mode at the same point where it was left Thomas Automation Ltd. Page 7

8 Specifications Power Operating Voltage Determined by transformer tapping within electronics box. Options available: 240v 220v 110v Operating Current At 240v: 230mA Dimensions Height x Width x Depth (mm): 600 x 505 x 350 (inc. wall mounting frame) Weight: 42kg Approximate Coin Capacity: Based on GBP 1 coins 8000 coins (4000 per payout system) Page 8 Thomas Automation Ltd.

9 Accessing the Control System Technical Information The machine s Control System is contained within the Electronics Box fitted to the right side of the cabinet. This contains both the Control Board and the Power Supply components. Referring to the diagram on the following page:- 1. If possible, empty the Coin Bin above the Payout Hoppers to facilitate its removal. The Bin locates within the tops of the Payout Hoppers. 2. Switch off the machine and disconnect from the mains supply. 3. Remove the Note Collection Bin / Cash Tin. 4. Remove the Coin Bin by loosening the (M4 nylok) securing nuts and lifting from the studs fitted to the back of the cabinet. The Coin Bin has keyhole slots in its rear face to allow for its removal without removing the nuts fitted to the rear studs. These nuts will have been tightened during manufacture. 5. Remove the Note Collection Bin / Cash Tin support shelf. Notes: The shelf is located in 5 places. There are 2 studs from the side of the Electronics Box, 2 studs from the side of the Payout Hopper shelf and a hexagon headed screw and nut fitted through the side of the paybowl. The paybowl fixing screw will need to be removed, while the other fixings locate in slots in the support shelf and so only need to be loosened for the shelf s removal. NB. Only the front nuts are usually fitted and tightened. The support shelf has T shaped slots on its left side where it meets the Payout Hopper shelf to accommodate any front / back adjustment that may have been made during manufacture. 6. Disconnect the Electronics Box earth cable from the cabinet. 7. Remove the 4 nuts securing the Electronics Box to the cabinet. This allows sufficient space for most service tasks. If more space is required, 1 or both of the Payout Hoppers may be removed to allow the Electronics Box to be laid down across the Payout Hopper shelf. See the sub-section Removing within the Payout Hoppers section of this manual. 8. Refit the Electronics Box in the reverse sequence of its removal. Notes: When the Paybowl is refitted, ensure it is fully pressed down as the 2 x rearfacing nuts are tightened. Ensure that the cabinet door opens and closes without difficulty as the lip of the Paybowl passes through it. Adjust this by means of the screw and nut fixing to the support shelf on the right hand side. When the coin bin is refitted, ensure that its bottom is located inside the tops of the hoppers and that the keyhole slots visible via the filling apertures Thomas Automation Ltd. Page 9

10 have fully engaged on the rear studs. Remember to re-tighten these nuts. COIN BIN MOUNTED ON KEYHOLE SLOTS UPPER FIXINGS FOR ELECTRONICS BOX NOTE BIN / CASH TIN SUPPORT SHELF SUPPORT SHELF FIXINGS TO ELECTRONICS BOX PAYBOWL TO SUPPORT SHELF FIXING SCREW ELECTRONICS BOX PAYBOWL TO SUPPORT SHELF FIXING NUT SUPPORT SHELF FIXINGS TO PAYOUT HOPPER SHELF LOWER FIXINGS FOR ELECTRONICS BOX ACCESSING THE CONTROL SYSTEM Page 10 Thomas Automation Ltd.

11 Mains Supply Wiring The machine is supplied with a fixed lead for connection to a suitable wall socket, with the plug style being specified at the time of order. The lead has an external length of 150 cm. In the UK this lead is fused. Inside the cabinet the incoming mains conductors are brought directly to the mains switch, while the incoming earth is attached directly to the Electronics Box. The mains switch is an illuminated double pole device (RR450) which controls the live and neutral mains supply to a fuse (F1) and filter circuit on the RP428 PCB via the RW1009 harness. This fused and filtered mains supply is used to power the transformer, RR632 again via RW1009. Low Voltage Supply The transformer produces 2 isolated supplies:- 13.5v AC on the Pink wires of wiring loom RW v AC on the Red wires of wiring loom RW1010. The wiring harness, RW1010, also connects the 0v circuits of the control board to the earthed metalwork of the Electronics Box. Thomas Automation Ltd. Page 11

12 Fuses There can be up to 4 fuses on a 1000 / 1002 machine. Fuse Location Value Size Covers Mains plug 5 A 25 mm Machine lead (where plug top houses a fuse) PCB - F1 1 A (T) 20 mm Power supply transformer PCB - F A (T) 20 mm PCB - F3 2 A (T) 20 mm T2: 24v (Motor) supply, 12v Lamps supply Control. REG1: 14.5v supply T3: 12v Lamps supply. REG2: 12v supply, 5vA supply. Reg 3: 5vB supply. Lighting The lamps used for paybowl illumination are 12 v / 2.2 Watt wedge bulbs, RL3. Note: The 2 lamps used for paybowl illumination are controlled independently and have different supplies. Page 12 Thomas Automation Ltd.

13 Wiring Schematic RP436 NV10 / RP430 NV8 OR RK500 EMP800 INSIDE OF DOOR RW1011 RW1012 (4) RQ X 1 LCD RA151 OPTIONAL PUSH BUTTON 2 X RL3 12V / 2.2W RW698 1 H1 RQ736 + RK433 (14) MAIN CABINET H2 RQ736 + RK433 (14) RW1007 MAIN LOOM RW462 H1 H2 PRINT PRINTER SOCKET RESET 4 X RR615 BUTTONS RQ755 ELECTRONICS BOX RR450 SWITCH OFF / ON RIGHT SIDE OF CABINET RW 1008 RW1010 RP428 RR632 RW990 RW1009 Thomas Automation Ltd. Page 13

14 Control Board Description Background The RP428 Control Board was developed for machines with dual payout systems when the NV8 Banknote reader was introduced in Due to changes incorporated into the revised model range; electronic audit, LCD credit display, printer facility, loom style cabinet wiring rather than individual harness etc, the board is not compatible with earlier versions of 1000 series of dual system machines. Mains Area This is a small part of the circuit board just behind the mains power connector Con1. It contains the fuse (F1) to protect the transformer and the components (LF1, RV1 and C1) which are used for EMC filtering. Power Supplies There are 2 principal power circuits on the circuit board:- From 20v AC in:- Rectifier BR1 feeds fuse F2 and capacitor C2, causing LED DG1 to light indicating the 24v DC source is available via the regulating transistor T2. Supply to the rest of the board is controlled by transistor T2, whose function is to allow the hoppers to be shut down if their other controls fail. The un-regulated supply is used as part of the control circuit for the Lamps 12v supply. The 24v DC supply is used to supply REG1 and hopper motor power. REG1 and the following power diode are used to create a 14.5v supply. PCB Links 13 / 23 and 14 / 24 are used to select whether power is supplied directly to Con4 or via controlling transistors T11 and T12 respectively. The switched 24v DC supply is also available on Con6 for possible future use. From 13.5v AC in:- Rectifier BR2 feeds fuse F3 from which 3 separate supplies are generated:- The presence of this supply is indicated by LED DG2. Via the 5w resistor R10, and controlled by transistor T3, the Lamps 12v supply is created. With having its control circuit powered by the 24v source supply, this supply can be monitored by the PIC controller to ensure that both 20v and 13.5v sources are present and operating correctly. Page 14 Thomas Automation Ltd.

15 REG2 creates a 12v DC supply across capacitor C7. This supply is available for use on all machine connectors and is used via transistor T4 to create the 5vA logic supply for the PIC controller and associated ICs. REG3 creates the 5vB supply across capacitor C9. This supply feeds the credit display and the RS232 interface ICs. The output from fuse F3 is also monitored by the power sense circuit. The purpose of the power sense circuit is to send a signal to the processor when the main power supplies are detected as failing, giving enough warning to the processor to allow it to save essential information correctly. Processor The PCB is fitted with a PIC 18F452, a microcontroller device which contains not only the processor but the ROM and RAM memory used for the control program as well as the processor's working memory. This is a Flash programmable device meaning that the ROM memory space can be erased and re-programmed for possible future updates from the Thomas Service and Support Centre. Future Expansion Initially PCBs will be built sub-equipped with tracking in place for potential future requirements. Adjacent to the 40 pin processor is space for an array of 4 x pin headers. These provide a means of expanding the facilities of the control board by the use of a "Daughter board". Positioned in a corner of the PCB near to processor is an additional connector location Con7. Memory The processor board has its own on-board memory for the storage of audit information and operational conditions which may have caused a Diagnostic Code to be displayed. This information is stored in battery backed RAM. Display Contrast The potentiometer VR1 provides the means of adjusting the contrast on the door mounted credit display. Adjust, if required, to improve the viewing angle or visibility of the display. Thomas Automation Ltd. Page 15

16 Jumper Links There are a total of 4 jumper links adjacent to Con4 on the circuit board. As a default, these links are fitted to Make: Links 11, 12, 13, 14, as shown on Control Board Layout: Major Items diagram below. Jumper Links Function Note LK 11 LK 12 LK 13 LK 14 LK 21 LK 22 LK 23 LK 24 H1 Control H2 Control H1 Power H2 Power H1 Control H2 Control H1 24v Power H2 24v Power Suzo Mode Logic Mode Control Board Layout 20V 20V 0V F 0V 13.5V 13.5V CON2 DG1 F2 F3 REG3 DG2 CON3 (24W) LK 13 LK 14 LK 11 LK CON4 (18W) REG1 T2 REG2 PIC CONTROLLER PIN 1 PIC REMOVAL ACCESS FROM HERE N IN N/C L IN L OUT N/C N OUT CON1 F1 RP428 CON5 (18W) VR1 4 X DAUGHTER BOARD CONNECTORS CON6 (20W) CON7 (10W) RP428 MAJOR ITEMS Page 16 Thomas Automation Ltd.

17 Control Board Connectors Note: Although wire colours have been allocated for most PCB pins, not all wires will be present on all machines. Conn / Pin Function Note Wire Mains In / Out 1/1 Mains Neutral Be / RW219 1/2 Key --- 1/3 Mains Live Bn / RW219 1/4 Xfmr Live Bn / RW219 1/5 N/C --- 1/6 Xfmr Neutral Be / RW219 Low Voltage Supplies 2/1 Xfmr 20v Rd / 0.5 2/2 Xfmr 20v Rd / 0.5 2/3 0v To Frame Bk / 0.5 2/4 Key --- 2/5 Xfmr 13.5v Pk / 0.5 2/6 Xfmr 13.5v Pk / 0.5 Ardac / Printer / Dataport / Buttons 3/1 14v5 Ardac 5 Wh 3/2 0vM Ardac 5 Gy 3/3 RS232 TX To Ardac 5 Gy/Bk 3/4 RS232 RX From Ardac 5 Gy/Be 3/5 N/c --- 3/6 0vL Button 0v Bk 3/7 Dump Button 2 Sense Rd/Bk 3/8 0vL Button 0v Bk 3/9 Dump Button 1 Sense Bn 3/10 0vL Button 0v Bk 3/11 Reset Button Sense Be 3/12 0vL Button 0v Bk 3/13 Door (/ Accept) Switch Sense Rd/Be 3/14 0vL Key 0v Bk 3/15 Hopper Dump Key Sense Or/Bk 3/16 0vL Key 0v Bk 3/17 0vL Printer Present 0v Bk 3/18 0vL Printer Button 0v Bk 3/19 Printer Present Sense Yl/Bk 3/20 Print Button Sense Vi 3/21 Print DTR Rd/Gn 3/22 Print Tx To Printer Or/Bk 3/23 Print Rx From Printer Or/Rd 3/24 12v Printer Or Thomas Automation Ltd. Page 17

18 Conn / Pin Function Note Wire Peripherals 1 & 2 4/1 1 Low Sense / Empty Or/Bk 4/2 (1) 0vM Gy 4/3 (1) 24v From LK13 / 23 Rd/Gn 4/4 1 ON / Vend (L) From LK11 / 21 Gy/Bk 4/5 0vL Bk 4/6 IN2 / RST (L) Direct from T8 (no 680R) - Universal / CDxxx Yl/Bk 4/7 1 SecOK / Jam (L) Gn/Rd 4/8 1 Coin / Ready (L) Wh/Bk 4/9 5vB Coin sensor supply Pk 4/10 12v Opto / Logic / Motor Control Or 4/11 (1) IN2 / RST (L) From T8 via 680R - Cube opto cathode Yl/Rd 4/12 2 Low Sense / Empty Or/Rd 4/13 (2) 0vM Gy 4/14 (2) 24v From LK14 / 24 Rd/Be 4/15 2 ON / Vend (L) From LK12 / 22 Gy/Be 4/16 2 SecOK / Jam (L) Vi/Rd 4/17 2 Coin / Ready (L) Pk/Bk 4/18 (2) IN2 / RST (L) From T8 via 680R - Cube opto cathode Yl/Gn User Buttons / Sounder / LCD 5/1 0vL Bk 5/2 Button 1 Sense Gn 5/3 Button 2 Sense Rd/Be 5/4 Cancel Sense Rd/Gn 5/5 0vL Bk 5/6 Lamps 12v Button 1 Lamp & Beacon Supply Or/Rd 5/7 12v Or 5/8 Sounder (L) Button 2 Lamp Return Or/Bk 5/9 0vL Bk 5/10 5vB Pk 5/11 LCD Contrast Yl/Gn 5/12 LCD RS Gn/Rd 5/13 LCD Enab Vi/Rd 5/14 LCD DB4 Gy/Bk 5/15 LCD DB5 Gy/Be 5/16 LCD DB6 Wh/Bk 5/17 LCD DB7 Pk/Bk 5/18 LCD Backlight Rd/Bn Page 18 Thomas Automation Ltd.

19 Conn / Pin Function Note Wire Acceptors (cctalk) / Lamps / Alarm 6/1 0vL Bk 6/2 5vA Yl 6/3 CcTalk TxRx Rd/Bk 6/4 12v Or 6/5 Lamps 12v Switched supply for Button 1 Lamp & Beacon Or/Rd 6/6 White Lamp (/ Accept Solenoid) Wh/Bk 6/7 Red Lamp (/ Reject Solenoid) Wh/Rd 6/8 24v Rd 6/9 0vM Gy 6/10 (Red Lamp /) Reject Solenoid 6/11 (White Lamp /) Accept Solenoid 6/12 24v Rd 6/13 0vM Gy 6/14 Alarm Key / Escrow Rej. Sw. (L) Yl/Rd 6/15 0vL Bk 6/16 Door / Escrow Acc. Sw. (L) Yl/Bk 6/17 0vL Bk 6/18 Alarm LED supply 5vB via 330R Pk/Bk 6/19 Sounder (L) Also Button 2 Lamp return Or/Bk 6/20 12v Or Coin Acceptors 7/1 12v Or 7/2 0vL Bk 7/3 N/c --- 7/4 Coin Inhibit (H) Rd/Gn 7/5 Coin 1 (L) Rd/Be 7/6 Coin 2 (L) Or/Bk 7/7 Coin 3 (L) Or/Rd 7/8 Coin 4 (L) Yl/Bk 7/9 Coin 5 (L) Yl/Rd 7/10 Coin 6 (L) Yl/Gn Thomas Automation Ltd. Page 19

20 Changing Payouts There are no facilities within the machine, either software, controls, switches or circuit board links, to allow the operator to vary the machine s action to its note / coin inputs. Should you require to change either the values of the coins to be paid from the hoppers or, in the case of different denominations being paid from each hopper, the combination of coins to be paid for a specific input, then you will need to contact the Thomas Service and Support Centre with your requirements. Apart from the information regarding the changes required, the Thomas Service and Support Centre will ask for the serial number of the change machine to be modified, as this will allow them to check its original build specification. This detail enables the Thomas Service and Support Centre to identify any other issues which may be relevant to your machine, as well as to determine whether any other parts of the machine may require modification at the same time as the payout change is made e.g. To make either or both of the hoppers suitable for the sizes of new coins to be paid. Install the payout update kit as follows:- 1. Gain access to the control board, RP428, as described in the section Accessing The Control System 2. Fit the new control chip in place of the original. If an IC extraction tool is not available, a terminal screwdriver access hole has been provided in the top face of the Electronic Box. 3. Modify or exchange the payout hoppers (if required). See the subsection Removing in the section, Payout Hoppers. 4. Change the Banknote reader / Coin mechanism (if required). 5. Set Note / Coin inhibits (if required). See the sub-section Note / Coin Setup in the section, Setup Menus. 6. With the new control chip in place remember to reset the audit figures, especially if either of the payout coin denominations has been changed. 7. Fit new coin bin labels if either of the payout coin denominations has been changed. 8. Test the completed machine to ensure it is operating as expected, before returning it to operation. Page 20 Thomas Automation Ltd.

21 Banknote Reader The banknote accepting model, 1000, can be fitted with either the Innovative Technology NV10 Banknote Reader or its NV8 equivalent, should there be no NV10 version available for the specific application. Access to, and operations on, this unit for the removal of foreign objects and cleaning, is covered within the 1000 Operator Guide (RV932). If contemplating replacement of the Banknote Reader, the following should be considered:- Notes: 1. As communications between the Banknote Reader and the Control System are encrypted, an appropriately configured replacement Banknote Reader will be required. Use of an incorrectly setup Banknote Reader will result in the Diagnostic Code 32 being shown. 2. A Banknote Reader can only be replaced with another unit of the same Make and Model type. Use of a different Make or Model of Banknote Reader will result in the Diagnostic Code 39 being shown. 3. Due to design changes in the note entry bezel during manufacture of the NV8, the NV10 Banknote Reader can not automatically be assumed to be compatible with the note bezel of an NV8. Status LEDs LED Status Slow flashing (1 second) green heartbeat Slow flashing (1 second) red Fast flashing (1/2 second) red Permanent red Description Reader is healthy and ready to read a note. Reader is jammed, somewhere in the note path Reader cannot calibrate, sensor(s) may be blocked Memory has been corrupted Acceptance / Inhibit Adjustment There are no adjustments or switch settings on the Banknote Reader to affect acceptance rate (despite comments in early versions of the manufacturer s manual). Notes: Individual note inhibiting is available through the Level 2 Setup Menu, Note Setup, as detailed previously. Switch Settings Standard Setting: 1 and 2 = ON (Down) 3 and 4 = OFF (Up) Notes: Do not alter any switch. Thomas Automation Ltd. Page 21

22 The NV8 model Banknote Reader is more sensitive to bright external light sources than the NV10 model. We do not advise attempting to use the NV8 model when it is removed from its mount or when the machine s door is open. NOTE PATH ACCESS BUTTONS OPTION SWITCHES AND STATUS LEDS THIS SIDE CONTROL CABLE CONNECTOR ON OPPOSITE SIDE NOTE PATH ACCESS BUTTON PUSH DOWN AND SQUEEZE PUSH DOWN AND SQUEEZE UPPER FIXING HOOKS BANKNOTE ENTERS FROM THIS DIRECTION BEZEL RELEASE CATCH POSITION (PRESS BACK AND DOWN BANKNOTE ENTERS FROM THIS DIRECTION BANKNOTE READER TOP VIEW BANKNOTE READER SIDE VIEW WITH TOP AND BOTTOM SECTIONS SEPARATED Page 22 Thomas Automation Ltd.

23 Coin Mechanism The coin accepting model, 1002, is fitted with the wh Munzprufer EMP Coin mechanism. Details of access to, and operations on, this unit for the removal of foreign objects and cleaning, are covered within the 1002 Operator Guide (RV933). Acceptance rate adjustment, between Standard and Higher Security levels is selectable on this type of coin mechanism, as covered below:- Acceptance / Inhibit Adjustment Looking at the side of a coin mechanism (same side as the connection cable) there are 2 banks of 8 switches, see diagram below, which by default are set to:- 1 to 8 (lower bank) and 1 to 6 & 8 (upper bank) = OFF (towards the machine s door) 7 (upper bank) = ON (away from the machine s door) Note: The upper bank of switches, 1-8, is referred to as switches 9-16 in documentation and on the surrounding plastic moulding of the coin mech. COIN INHIBIT SWITCHES 9-16 COIN ENTRY COIN INHIBIT SWITCHES 1-8 FRONT CCTALK - COIN MECH CONTROL CABLE CONNECTOR COIN MECH CONTROL SWITCHES Each coin denomination is typically pre-programmed with either 2 or 3 different levels of acceptance / security, as indicated on the mech s. printed label. The numbers shown in the table against a given denomination refer to the switch numbers mentioned above and relate to the width of the acceptance window as indicated at the top of the column. The acceptance windows progressively getting narrower, as shown, from left to right. When a switch is set ON it disables the acceptance window shown, hence the reason that most switches are initially set OFF. When increasing the security level of a coin, work from left to right across the printed table and test the results with a sample of coins to ensure the resultant operation is as expected. Switching all acceptance switches ON for a given coin will inhibit that coin. Contd.. Thomas Automation Ltd. Page 23

24 Notes: Increasing the security level is likely to decrease the acceptance rate of genuine coins. On GBP / EUR programmed coin mechs. switches 15 and 16 (upper bank 7 and 8) must always be in opposite states as these switches enable the different coin sets. Individual coin inhibiting is also available through the Level 2 Setup Menu, Coin Setup, as detailed previously. COIN MECHANISM PRINTED LABEL COIN DENOMINATIONS STANDARD ACCEPTANCE INCREASED SECURITY FURTHER INCREASED SECURITY BLOCKING SWITCH OUTPUT CHANNEL DETAIL FROM GBP / EUR COIN MECH LABEL 0.05 GBP EUR GBP EUR GBP EUR GBP EUR GBP EUR GBP TK TK If considering replacement of the coin mechanism, the following should be considered:- Notes: 1. A coin mechanism can only be replaced with another unit of the same Make and Model type. Use of a different Make or Model of coin mechanism will result in the Diagnostic Code 39 being shown. Page 24 Thomas Automation Ltd.

25 Payout Hoppers The payout hoppers currently fitted are Suzo cube hoppers, with a Thomas originated modification to the coin detection method which ensures that coins are only counted if fully ejected from the hopper. If the Control System detects a coin signal from a hopper that should not be running it will immediately turn off transistor T2 which controls the overall supply of 24v power to the systems that require it, including additional voltage regulators and other devices. The machine will go out of service and show Empty on the credit display with, every 5 th cycle, the Diagnostic Code, E24-n, where -n indicates the hopper number - 1 or 2 (left or right). Adjustment for Different Coin Size Should the size of coin to be paid from a hopper change, usually because the coin denomination is to be changed, the Thomas Service and Support Centre can supply either a new hopper or, if requested, a modification kit to suit the size of the new coin. There are many combinations of parts to suit coins of different diameter and thickness. In the case of the GBP coins, only GBP 0.20 and GBP 0.01 coins share the same combinations of parts, i.e. Payout Hopper model. However, the different nature of these 2 coins calls for different opto sensor mounting plates to be used, so only the basic hopper, rather than the assembled hopper with its opto sensor and mounting plate, could be considered directly interchangeable between these 2 denominations. Use of the wrong denomination coins in a payout hopper usually causes it to jam. Warning: If the coin detector should be removed from its mounting plate, or the plate itself be removed from the hopper, the alignment of the opto sensor to the coin exit will need to be reset to ensure that coin jams or miscounting do not occur. This is especially important when using non-round coins such as the GBP 0.50 or GBP Ensure the correct operation of the hopper is confirmed by thorough testing before the machine is put back into service. Removing If either coin hopper is to be removed from the machine, both hoppers should be emptied or at least have their coin levels reduced so that the amount of coins is below the top of the payout hopper itself. (The bottom of the coin bin locates in the top of both hoppers and needs to be removed to allow either coin hopper to be lifted off its mount.) If a hopper is jammed or cannot be run to empty it, coins will have to be scooped from the coin bin via its filling aperture. 1. Empty (or reduce the coin level in) both hoppers. 2. Turn off the machine. Thomas Automation Ltd. Page 25

26 3. Remove the Coin Bin by loosening the (M4 nylok) securing nuts and lifting from the studs fitted to the back of the cabinet. The Coin Bin has keyhole slots in its rear face to allow for its removal without removing the nuts fitted to the rear studs. These nuts will have been tightened during manufacture. 4. Remove the stainless steel Paybowl that is in front of the payout hoppers. There are 3 fixings - A screw, washer and nut fitted to the support shelf on the right side and 2 x low-mounted nuts and washers that secure the back of the Paybowl to fixed studs on the front of the hopper shelf. 5. Press in the red plastic button visible low down in the front of the coin hopper to be removed. At the same time tip the hopper backwards to disengage it from its base. 6. As the coin hopper is brought forwards out of the machine its connection cable will be revealed. Press the lever on the white connector, to release the plug from the machine loom. 7. Refit the Payout Hopper in the reverse sequence of its removal. Notes: When the Paybowl is refitted, ensure it is fully pressed down as the 2 x rearfacing nuts are tightened. Ensure that the cabinet door opens and closes without difficulty as the lip of the Paybowl passes through it. Adjust this by means of the screw and nut fixing to the support shelf on the right hand side. When the coin bin is refitted, ensure that its bottom is located inside the tops of the hoppers and that the keyhole slots visible via the filling apertures have fully engaged on the rear studs. Remember to re-tighten these nuts. Maintenance Approximately every 6 months or 500,000 coins:- Wipe all reachable places where coins go with a cloth sprayed with dry silicon spray. Ensure the coin exit mounted opto sensor is clear of any obstructions or dirt build-up using a small brush or aerosol duster. For further information or advice on this item or any other matters, please contact our Service & Support Centre Team: Thomas Automatics THOMAS SERVICE Unit & 18 SUPPORT CENTRE Thomas Automation Ltd Meadow Lane Industrial Service Estate Hotline: 5 Weldon Road Loughborough T: Leicestershire Loughborough LE11 1JP T: (UK only) Leics LE11 5RN United Kingdom F: England E: service@thomasa.co.uk Service & Support Company Reg No: Tel: England service@thomasa.co.uk VAT Reg No: GB W: VAT Registration Number: GB Company registration number: Page 26 Thomas Automation Ltd.

27 Appendix cctalk Note / Coin Event Code Information The following information has been copied from the public domain document: cctalk Generic Specification 42-3 Table 7 - cctalk Bill Event Codes Code Event Type 00 Master inhibit active Status 01 Bill returned from escrow Status 02 Invalid bill (due to validation fail) Reject 03 Invalid bill (due to transport problem) Reject 04 Invalid bill (on serial) Status 05 Invalid bill (on DIP switches) Status 06 Bill jammed in transport (unsafe mode) Fatal Error 07 Bill jammed in stacker Fatal Error 08 Bill pulled backwards Fraud Attempt 09 Bill tamper Fraud Attempt 10 Stacker OK Status 11 Stacker removed Status 12 Stacker inserted Status 13 Stacker faulty Fatal Error 14 Stacker full Status 15 Stacker jammed Fatal Error 16 Bill jammed in transport (safe mode) Fatal Error 17 Opto fraud detected Fraud Attempt 18 String fraud detected Fraud Attempt There are two types of Bill jammed in transport errors safe mode and unsafe mode. The safe mode assumes that the note is hammed in a position which cannot be retrieved by the customer and so if validated a true credit can be given. The unsafe mode assumes that the customer can retrieve the note and so no credit should be given. Event Types: Credit Pending Credit Reject Fraud Attempt Fatal Error Status Bill accepted credit the customer Bill held in escrow decide whether to accept it. Bill rejected and returned to the customer. Fraud detected. Possible machine alarm. Service callout Informational only Thomas Automation Ltd. Page 27

28 Table 2 - cctalk Coin Acceptor Error Code Table The following standard errors have been defined for a coin acceptor. Not all may be implemented so refer to the relevant product manual. A serial credit code indicates that a coin was definitely accepted. A serial error code may or may not indicate a coin was rejected due to most coin acceptors not having a specific reject sensor together with the wide range of possible error trigger conditions (hardware faults, coins getting stuck, deliberate fraud attempts etc.). Code Event Coin rejected? 00 Null event (no error) No 01 Reject coin Yes by definition 02 Inhibited coin Yes 03 Multiple window Yes 04 Wake-up timeout Possible 05 Validation timeout Possible 06 Credit sensor timeout Possible 07 Sorter opto timeout No 08 2 nd close coin error Yes 1 or more 09 Accept gate not ready Yes 10 Credit sensor not ready Yes 11 Sorter not ready Yes 12 Reject coin not cleared Yes 13 Validation sensor not ready Yes 14 Credit sensor blocked Yes 15 Sorter opto blocked Yes 16 Credit sequence error No 17 Coin going backwards No 18 Coin too fast (over credit sensor) No 19 Coin too slow (over credit sensor) No 20 C.O.S. mechanism activated (coin-on-string) No 21 DCE opto timeout Possible 22 DCE opto not seen Yes 23 Credit sensor reached too early No 24 Reject coin (repeated sequential trip) Yes 25 Reject slug Yes 26 Reject sensor blocked No 27 Games overload No 28 Max. coin meter pulses exceeded No 128 Inhibited coin (Type 1) Yes Inhibited coin (Type n) Yes 159 Inhibited coin (Type 32) Yes 253 Data block request (note α) No 254 Coin return mechanism activated (Flight deck open) No 255 Unspecified alarm code No Note α : Special Signalling mechanism to support slave requests for data Page 28 Thomas Automation Ltd.

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