SCG Paper Day: Back to the SCG Paper (Wangsala) Feb 24 th, 2014

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Ashlyn Lucas
6 years ago
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1 SCG Paper Day: Back to the SCG Paper (Wangsala) Feb 24 th,

2 SCG Paper: Packaging Chain Leader in ASEAN Fibrous Chain Major Player in Thailand Capacity (unit: tons/year) : as of Dec 2013 Capacity (unit: tons/year) : as of Dec 2013 Packaging Paper 1,956,000 (Thailand, Philippines, Vietnam) Packaging (Corrugated Containers)1,013,000 (Thailand, Singapore, Malaysia, Vietnam, Indonesia) Pulp 470,000 (Thailand ) Printing & Writing Paper 570,000 (Thailand ) 2

SCG Paper Plants and Location in ASEAN: Packaging Paper Plants: 4 packaging paper plants in Thailand (Prachin Buri, Ratchaburi and 2 in Kanchanaburi) 1 packaging paper plant in

Songkhla, Rayong, Khon Kaen and 1 under construction plant in Kamphaengphet) 4 packaging plants in Vietnam (Ho Chi Min City and Hanoi) 1 packaging plant in Malaysia 1 packaging

3 SCG Paper Plants and Location in ASEAN: Packaging Paper Plants: 4 packaging paper plants in Thailand (Prachin Buri, Ratchaburi and 2 in Kanchanaburi) 1 packaging paper plant in Vietnam and 1 packaging paper plant in Philippines Packaging Plants: 11 packaging plants in Thailand (Samutprakran, Pathumthani, Chonburi, Saraburi, Prachinburi, Ratchaburi, Songkhla, Rayong, Khon Kaen and 1 under construction plant in Kamphaengphet) 4 packaging plants in Vietnam (Ho Chi Min City and Hanoi) 1 packaging plant in Malaysia 1 packaging plant in Singapore and 1 packaging plant in Indonesia Fibrous Plants: 1 plant in Ratchaburi 1 plant in Samut Prakarn 1 plant in Kanchanaburi 1 plant in Khonkaen Siam Forestry in Kanchanaburi 3

4 Packaging Chain Fibrous Chain 4

5 Packaging Chain From Recovered Paper to Packaging Solution: Packaging Solution Provider Wangsala Plant Recovered Paper Baling station Printing and converting machine Corrugated Carton Printing and converting machine Paper mill Corrugated container plant Sheetboard Printing and converting machine Exhibition Booth Packaging Paper Converting plant Paper Pallet Bag, Sack Kraft, other industrial uses 5

6 Packaging Chain: competitive advantage through strong waste collection network and wide geographical coverage converting plants Raw Material Packaging Paper Conversion Virgin Fiber Pulp Mill (Short Fiber) Imported Pulp (Long Fiber) External Paper Packaging Recovered Paper OCC from Baling Stations Local OCC Imported OCC Packaging Paper Mill Domestic Market Export Market SCG Paper External 6

7 Packaging Chain Fibrous Chain 7

8 From Wood to Paper: Fibrous Chain Eucalyptus Plantation (within 400 km radius around each site of Northeast and West) tons / Rai / 4years Chipping plant Paper Paper Products Woodchip Pulp Line Wangsala Plant Paper mill 8

9 Product Portfolio: Plantation Wood Fibrous Materials Paper grade pulp Non paper grade pulp Fibrous Chain Paper Non Printing and Writing Related business Application Printing and Writing Paper Paperboard and Boxboard Tissue Paper Printing and Writing Rayon Fiber (textile) 9

10 Fibrous Chain: Integrated pulp and paper manufacturing in Thailand Forestry Pulp Paper Conversion Contract Farming + Own Plantation Imported Pulp (Long Fiber) P&W Paper Mill Converting (Idea Brand) Domestic Pulp Mill External Customers Open Market Export Packaging Paper Mill SCG Paper External 10

11 Welcome to Wangsala Complex 11

12 Wangsala Complex: LOCATION : TAMUANG DISTRICT KANCHANABURI PROVINCE AREA : 880,000 m2 (220 ACRES) EMPLOYEE : 1,019 PERSONS TOTAL PRODUCTION : 776,000 T/Year (Paper) 86,000 T/Year (Bleached Eu. Pulp) Packaging Paper: Siam Kraft Industry Co,.Ltd Pulp: Siam Cellulose Co.,Ltd Forestry: Siam Forestry Co.,Ltd 12

13 Wangsala Complex: SFT OFFICE บร ษ ทสยามคราฟท อ ตสาหกรรม จ าก ด (SKIC) (Siam Kraft Industry Co., Ltd.) บร ษ ทสยามเซลล โลส จ าก ด (SCL)(Siam Cellulose Co., Ltd.) บร ษ ทสยามฟอเรสทร จ าก ด (SFT) (Siam Forestry Co., Ltd.) SCL SKIC ส วนผล ต2 SKIC ส วนผล ต1 SKIC ส วนผล ต3 13

Wangsala Complex: Siam Forestry PRODUCTS - EUCALYPTUS SEEDLING CAPACITY -

SEEDLING/Year (45,000 ACRES) METHOD - ROOT CUTTING - TISSUE CULTURE Siam

- HARD WOOD (EUCALYPTUS) Siam Kraft PRODUCTS - KRAFT LINER BOARD -

14 Wangsala Complex: Siam Forestry PRODUCTS - EUCALYPTUS SEEDLING CAPACITY - 18 MILL.SEEDLING/Year (45,000 ACRES) METHOD - ROOT CUTTING - TISSUE CULTURE Siam Cellulose PRODUCTS - HARD WOOD PULP CAPACITY - 86,000 T/Year RAW MATER IAL - HARD WOOD (EUCALYPTUS) Siam Kraft PRODUCTS - KRAFT LINER BOARD - CORRUGATING MEDIUM - GYPSUM LINER CAPACITY - Production 1,2 586,000 T/Year - Production 3 190,000 T/Year RAW MATERIAL - HARD WOOD PULP - RECYCLED PULP 14

15 Siam Forestry: Products and applications 15

16 Siam Cellulose: Products and applications 16

17 Siam Kraft: Products and applications 17

18 Packaging Paper: Production Process 18

19 Paper Production: Raw materials Raw Materials: 1. Fibrous 2. Chemicals 19

20 Paper Production: Raw materials 1.Fibrous Recycled Pulp Virgin Pulp < 3 mm Length Short Fiber Bagasse, Eucalyptus > 3 mm Length Long Fiber Northern Pine 20

21 Paper Production: Raw materials 2. Chemicals Improve Physical Properties - Strength: Starch, Synthetic fiber, etc. - Water absorption: Starch, Rosin, etc. Improve Appearance e.g. Color, Smoothness, Gloss, Opacity, Brightness Chemicals Used: Dye, Coating Chemicals, Clay, CaCo3, Talcum, TiO2, etc. 21

22 Paper Production: Paper production process Basic paper production process Stock preparation and mix Sheet forming and drainage Pressing Drying Converting 22

23 Paper Production: Paper production process Stock Preparation : Wastepaper AOCC / LOCC Pulper Coarse Screen Cleaner Fine Screening Dispersing Storage 23

24 Paper Production: Paper production process Stock Preparation : Virgin Pulp Virgin Pulp AOCC / LOCC Pulper Refiner Stock Approach Headbox 24

25 Paper Production: Paper production process Paper Machine Forming Section Press Section Drying Section 25

26 Paper Production: Paper production process Sheet forming and drainage Forming / Wire Section Headbox Drainage element Dryness 20% Forming Fabric : Wire 26

27 Paper Production: Paper production process Pressing Press Section Dryness 40% 27

28 Paper Production: Paper production process Drying Dryer Section Dryer Cylinder Dryness 92% 28

29 Paper Production: Paper production process 29

30 Paper Production: Paper production process Pope reel Jumbo Reel 30

31 Paper Production : Quality control Quality Control BM Gauge On Line BM GAUGE (Basis Weight, Moisture, Colors) Off line LAB ROOM Laboratory Test 31

32 Paper Production : Quality control Sample Preparation & Testing Sequences Preparing Sample Sample from Machine Reel Entering Sample ID Paper Testing Sample to Paper Lab Sheet Sample Reporting Mill Information System 32

33 Paper Production : Converting process Re-Winder Jumbo Reel Slitter Blade Paper Roll Jumbo Reel Re-winder Paper Roll Jumbo Reel Jumbo Reel Re-Winder Slitter Blade Finished Goods 33

34 Paper Production : Storage Packaging Domestic Market Export Market 34

35 Fibrous chain: production process 35

36 Fibrous Chain Wood and Chip Handling 1.Eucalyptus Plantation and Harvest 2. Woodchip Preparation Transporting Slashing Debarking Chipping 36

37 Fibrous Chain Pulp and Paper Production Process 3. Bleaching 2. Washing 11. Cooking Woodchip 4. Stock Preparation Press Reels Sheets Wet End Drying Cylinders 5. Paper Production Process 37

38 Q&A

Using Recycled Paperboard

Using Recycled Paperboard A primer on recycled paperboard. Sources of fiber, contaminants and their removal and the impact on the properties of recycled paperboard Technical Bulletin No. 13 Revised March