C20.en. Power contactors for AC and DC CT1115 and CT1130. Connect - Contact - Control

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1 Caution: Device contains unprotected active pieceparts, Device contains unprotected non-active pieceparts, which may interact with active pieceparts, Touch only after adhering to corresponding safety regulations! Connect - Contact - Control Power contactors for AC and DC CT5 and CT C0.en

2 Power contactors for AC and DC, Series CT Owing to a new blowout technology, CT Series contactors can be used in almost any AC or DC railway network, even in countries where the normal tolerances are exceeded. The single pole contactor ensures low-wear and reliable switching of both extremely low and very high loads. Double and triple pole styles are being developed. Especially robust and environmentally friendly materials, from plastics featuring low smoke and low content of toxic gases up to cadmium-free contact tips, are used for the CT000. It has been tested and approved by independent laboratories. Features Compact, rugged design breaking capacity levels, 4 current ratings Double-break contacts, (normally open),, and 3 pole versions Easy maintenance: Easy inspection and replacement of main contact tips Easy replacement of arc chute Drive system with coil tolerance according to railway standards, no economy circuit required! Functional insulation for main circuit Basic insulation between main circuit and protective earth Reinforced insulation between main circuit and control circuit / auxiliary circuit and protective earth Applications Main contactor for: traction motors convertors inverters for auxiliary equipment Contactor for: field circuits of motors conventional resistor based traction units (retrofit) starters and compressor motors Power switch for heating circuits Contactor for a host of industrial applications Standards IEC 60077: Railway applications Electric equipment for rolling stock EN 504-: Railway applications Insulation coordination Part : Basic requirements Clearances and creepage distances for all electrical and electronic equipment Ordering code Series CT CT CT3 Nominal voltage Example: pole NO contactor pole NO contactor 3 pole NO contactor 5 U n =,500 V 30 U n = 3,000 V Conv. thermal current 0 I th = 50 A* 04 I th = 400 A 08 I th = 800 A* 4 I th =,500 A* Mounting position H V Coil voltage Horizontal (lock bar yellow) Vertical (lock bar red) 4 / 36 / 7 / 0 V DC Coil tolerance E -30 % +5 % Coil suppression T Suppressor diode Auxiliary switches, number and type 00 x S870* 3 (a ) x S870* 3 (b 0 ) x S86 a L* 4 0 x S870* 3 (a ) x S870* 3 (b 0 ) x S86* 4 0 4x S86* x S86* 4 04 x S870* 4 * Series planned * 3 See also catalogue D70 * Series in development * 4 See also catalogue D6 CT30/04 H 0ET-00 Flat tabs 6.3 x 0.8 Flat tabs 6.3 x 0.8 Presented in this catalogue are only stock items which can be supplied in short delivery time. Special variant If you need a special variant of the contactor, please do not hesitate to contact us. Maybe the type of contactor you are looking for is among our many special designs. If not, we can also supply customized designs. In this case, however, minimum order quantities apply.

3 CT5/04 Dimension diagram single pole NO contactor for,500 V / 400 A Release slider to unlock arc chute Lock bar with indicator (arc chute open/locked) yellow: mounting pos. H red: mounting pos. V min. 60 min. 65 min Arc chute Latching lever Main terminal screw M0 Aux. contact block Mounting plate screw 4x M6 8 WAGO CT30/04 Dimension diagram single pole NO contactor for 3,000 V / 400 A Release slider to unlock arc chute Lock bar with indicator (arc chute open/locked) yellow: mounting pos. H red: mounting pos. V 370 min. 65 min min. 60 Arc chute Latching lever Caution: Device contains unprotected active pieceparts. Device contains unprotected non-active pieceparts, which may interact with active pieceparts. Touch only after adhering to corresponding safety regulations! Main terminal screw M Aux. contact block 5 Mounting plate screw 4x M6 WAGO Spare parts Ordering code MC CT05/04 Description CT5/04: Fixed contact, right / left Ordering code CC CT030/04 Description Protective cover coil terminal MC CT030/04 CT30/04: Fixed contact, right / left CA CT030/04 Protective cover auxiliary switch CB CT030/04 CT5/04 / CT30/04: Contact bridge, moving S86 a L AS S870 Snap-action switch (SPDT) Switch group (momentary action switch) Reduced scale diagrams / dimensions in mm

4 4 Maintenance instructions Except for the main contacts and the arc chute, CT000 Series contactors are maintenance free. The design allows easy access to all parts which require maintenance. So when installing the contactor, make sure that there is enough space to remove and replace the arc chute with ease and that the main contacts become accessible for inspection. Safety instructions The switching device meets the requirements of basic insulation. In addition to that, the bar onto which the drive of the contactor is mounted should be earthed in a vibration resistant way. Use of the contactor without properly mounted arc chute is not permitted. The contactor has unprotected live parts and carries a label that warns of the hazard. This caution must be observed and the label must not be removed in any way. The required clearance to other live parts and earth is also to be observed as well as the safety regulations of the applicable standards. Mounting instructions Release slider to unlock arc chute Lock bar with indicator left: open position, right: locked position Coil suppression for reducing surges when the coil is switched off is optimally attuned to the contactor s switching behaviour. Caution: Parallel connection with a simple diode will override the existing coil suppression. : Caution cted s unprote containrts. Device -active piecepa active cted non active s unproteinteract with y contain Device rts, which ma piecepa rts. ering to s! piecepa y after adhty regulation onl ch g safe Tou pondin corres WAGO 64 UNI : 5kV UNM: 4800V Assembly of protective covers: Protective cover auxiliary switches: Position protective cover and screw in both knurled head screws. Then mount arc chute. Protective cover coil terminals: Introduce protective cover into the groove of the coil drive and locate in position. The cover is fixed to the mounting plate by means of a permanent magnet. Umax : 38V UNenn: 0V Umin : 77V Class C (n. IEC60077) Ue: 3600V / Ie: 00A / T=5ms Type: CT30/04 V 0ET-00 Art.: -xxxx-xxxxxx Mounting plate screw 4x M6 Aux. contact block CT30/04 V 0ET-00 Permissible mounting positions»h«horizontal (yellow lock bars)»v«vertical (red lock bars) Mounting holes CT5/04, CT30/04 Disassembly of protective covers: Protective cover auxiliary switches: Dismount arc chute first, then loosen knurled head screws and remove protective cover. Protective cover coil terminals: Slightly lift protective cover at end of cable entry and take it off. The cover is fixed to the mounting plate by means of a permanent magnet. ED : 00% Ith : 400A Bj. : xxwyy coil Main terminal Arc chute incorporating stationary main contacts Mounting the arc chute:. Mount the arc chute onto the magnetic drive. Note: The arc chute has keys on one side to fit into slots on the corresponding side of the contactor. So you cannot mount it the wrong way round.. Move all four levers for unlocking the arc chute into the original position. 3. Check: The arc chute is locked properly, if all four lock bars click into place and cannot be opened without pushing the release slider. Make sure arc chamber is latched properly in final position Arc chute Latching lever Coil suppression Taking off the arc chute:. Push both release sliders in the direction indicated by the arrow and hold them in this position.. Move all four levers for unlocking the arc chute in the direction indicated by the arrow. 3. The arc chute incorporating the stationary main contacts can now be lifted from the contactor. Important: vertikal mounting postion Start up Before initial start up make sure that: the arc chute is mounted properly and the red levers are in locked position the contactor is earthed (PE terminal on mounting plate) Mounting holes 4x Ø 6.6 ± (bottom view) Circuit diagram, CT5/04, CT30/04 Standard version with auxiliary switches S, S, and : 4 x S86: Version acc. to rail way standard EN with auxiliary switches S and S: x S870 (a and b0) as well as and : x S86: A A A A (Single pole version) S S S S a3 a b0 b S S S S

5 5 Specifications Series CT5/04 CT30/04 Kind of voltage DC (bidirectional), AC (f < 60 Hz) Main contacts, Number of, configuration x, x, 3x SPST-NO Nominal voltage U n,500 V 3,000 V Rated operating voltage U e,800 V 3,600 V Rated insulation voltage U i 3,000 V 4,800 V Rated impulse withstand voltage U imp 5 kv 5 kv Pollution degree / Overvoltage category Switching overvoltages at U e =,800 V U e = 3,600 V < 9 kv (< kv bei T = 40 ms) PD3 / OV3 < 4,4 kv Conventional thermal current I th 400 A 400 A Component category A A Short-circuit making capacity Rated operating current I e (at operational frequency C) DC, U e =,800 V (T = 5 ms) DC, U e = 3,600 V (T = 5 ms) Rated operating current I e (at operational frequency C) AC, U e =,800 V (f = 6.7 Hz; cosφ = 0.8) AC, U e = 3,600 V (f = 6.7 Hz; cosφ = 0.8) Rated operating current I e (at operational frequency C) AC, U e =,800 V (f = 50 Hz; cosφ = 0.8) AC, U e = 3,600 V (f = 50 Hz; cosφ = 0.8) Breaking capacity (T = 5 ms) DC, U e =,00 V DC, U e =,800 V DC, U e = 3,600 V Breaking capacity (T = ms) DC, U e =,00 V DC, U e =,800 V DC, U e = 3,600 V Breaking capacity (cosφ = 0.8) AC, U e =,00 V (f = 6.7 / 50 Hz) AC, U e =,800 V (f = 6.7 / 50 Hz) AC, U e = 3,600 V (f = 6.7 / 50 Hz) Breaking capacity (cosφ = ) AC, U e =,00 V (f = 6.7 / 50 Hz) AC, U e =,800 V (f = 6.7 / 50 Hz) AC, U e = 3,600 V (f = 6.7 / 50 Hz) 3.5 ka (new contacts) / 5 ka (used contacts) 300 A 00 A 400 A 350 A 300 A 80 A 700 A 400 A,300 A 900 A,000 A / 700 A 800 A / 500 A /,300 A /,000 A,000 A / 700 A / 900 A 700 A 400 A,000 A,600 A 800 A,000 A /,00 A,600 A / 900 A 900 A / 500 A,500 A /,500 A,00 A /,00 A,300 A / 800 A Rated short-time withstand current I cw (T < 00 ms) 6 ka 6 ka Critical current range none none Main contacts Contact material Terminals Torque Auxiliary contacts Number and type Contact material S86 switching capacity (T = 5 ms) Terminals, Flat tabs Magnetic drive Pollution degree / Overvoltage category Coil voltage U s Coil tolerance Coil power dissipation at U s and T a = 0 C Typical pull-in voltage at T a = 0 C Typical pull-in time at T a = 0 C Typical drop-off voltage at T a = 0 C Typical drop-off time at T a = 0 C Coil suppression Degree of protection Mechanical endurance Vibration / shock (EN 6373) Mounting position Temperature Operating temperature / Storage temperature Altitude / humidity (EN 505-) AgSnO M0 0 Nm max. x S870 (a ), x S870 (b 0 ), x S86 or optional 4x S86) Silver 6 A at 4 V DC; 3.5 A at 80 V DC; 7 A at 0 V DC Screws M3 / Flat tabs 6.3 x 0.8 mm PD3 / OV 4 / 36 / 7 / 0 V DC -30 % % U s cold coil: 55 W / warm coil: 40 W 0.6 x U s 0 ms 0. x U s 60 ms Suppressor diode Cage clamp IP00 > million cycles Category, class B horizontal / vertical -40 C +70 C / -40 C +85 C <,000 m above sea level / < 75 % yearly average Weight < kg < 3 kg

6 6 RoHS 00/95/EC manufactures in compliance with RoHS. has an environment management system that has been certified since 00. has a quality management system that has been certified since 994. Electrical Components and Systems for Railway Engineering and Industrial Applications Connectors Connectors manufactured to industry standards Connectors to suit the special requirements of communications engineering (MIL connectors) Charging connectors for battery-powered machines and systems Connectors for railway engineering, including UIC connectors Special connectors to suit customer requirements Snap-action switches Snap-action switches with positive opening operation Snap-action switches with self-cleaning contacts Enabling switches Special switches to suit customer requirements Contactors Single and multipole DC contactors High-voltage AC/DC contactors Contactors for battery powered vehicles and power supplies Contactors for railway applications Terminal bolts and fuse holders DC emergency stop switches Electrics for rolling stock Driver s cab equipment Special contactors to suit customer requirements Equipment for passenger use High-voltage switchgear High-voltage heaters High-voltage roof equipment Equipment for electric brakes Design and engineering of train electrics to customer requirements Hollerithstrasse Munich Germany Phone Fax contact@schaltbau.de Internet C909/0809/.0 Printed in Germany with compliments: We reserve the right to make technical alterations without prior notice. For updated product information visit Issued