PRODUCTS FOR ELECTRICAL SUB-STATIONS UPS, DC-AC INVERTERS, BATTERY CHARGERS, DC-DC CONVERTERS, 1-PHASE TO 3-PHASE CONVERTERS
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1 PRODUCTS FOR ELECTRICAL SUB-STATIONS UPS, DC-AC INVERTERS, BATTERY CHARGERS, DC-DC CONVERTERS, 1-PHASE TO 3-PHASE CONVERTERS GAMATRONIC ELECTRONIC INDUSTRIES LTD.
2 1. Introduction Founded in 1970, Gamatronic Electronic Industries Ltd. has spent the last 47 years developing and manufacturing products for a wide range of AC and DC power management applications. Our product line includes UPS systems, AC-to-DC rectifiers, battery chargers, voltage and frequency converters, and more. Gamatronic s headquarters and factory are located in Jerusalem, Israel. Business operations, including development, engineering, purchasing, manufacturing, sales, logistics, and customer service are handled in-house. Some assembly work is performed outside of our premises by leading Israeli subcontractors. Having developed hundreds of products, Gamatronic is an experienced designer of customizable power systems. Gamatronic prides itself on producing systems that meet the diverse needs of the ever-changing market, supported by our hard-earned reputation. Over the years, Gamatronic has gained extensive engineering experience in the power management sector, and we have many satisfied customers within Israel and throughout the world who can attest to our excellent service. Our list of past and present Israeli customers includes: Motorola, Israel Electric Corporation (IEC), Israel Railways, Israel Defence Forces, telecommunication companies such as Partner, Pelephone, Cellcom, and Hot Mobile, Siemens, Nokia/Alcatel, water desalinization corporations, hospitals, banks and more. Gamatronic has subsidiary corporations in the UK and China as well as local offices in South Africa and Brazil. Throughout the world Gamatronic has partners who help manage and support local activity. Our list of past and present customers abroad from the rail field includes: Bombardier, Korail (Korea Rail), KZA S.A (Polish rail), Irish Rail, China Rail and more.
3 2. Business Relationship Israel Electric Corporation (IEC) is one of Gamatronic s highest-volume customers. Their purchases include integrated UPS systems, rectifiers of various voltages (e.g. 220 Vdc, 48 Vdc.), DC-to-DC voltage converters, custom DC power supplies, and more. IEC utilizes a multi-stage approval process, checking that all Gamatronic products meet IEC s rigorous standards. After submitting a winning bid, these procedures cover compliance with specifications and design approval through delivery of a prototype for testing, volume production, and finally acceptance testing of each unit. Gamatronic's relationship with Israel Electric Corporation spans decades. Our history demonstrates that Gamatronic has the know-how and experience to rapidly move an idea from inception to a tested and approved solution, including all of the standard deliverables and any special requirements. Our familiarity with IEC s internal processes gives us an important advantage in projects for IEC. Gamatronic service technicians are authorized for entry to IEC s facilities, including those responsible for installation, maintenance, and repair. Our technicians undergo periodic training and continuing education at IEC. Their work is evaluated by IEC management over an extended period of time to ensure our customer s complete satisfaction. On the client side, IEC technicians are familiar with the operation of the abovementioned Gamatronic systems, leading to a shorter learning curve for all parties involved.
4 3. Gamatronic s Solution Gamatronic manufactures various types of systems needed by electrical substations, including: Uninterruptible Power Supplies 5KVA Power supplies 220 VDC, 30 A DC-to-DC converters 220vdc To 48vdc/60vdc 1-phase to 3-phase inverter, 120 kva 3.1 UPS 5 kva Gamatronic s UPS is a true online uninterruptable power system, designed according to IEC s specifications, and tested and approved by IEC. Hundreds of these units have been supplied to IEC. The unit is single-phase, with input and output of 230 Vac at 50 Hz. It employs Pulse Width Modulation (PWM) and is controlled by a 16-bit microprocessor. The design of the UPS s cabinet and the layout of its components were built as specified by the customer. Easy access to the terminals, including for the external battery, and for all maintenance activities, is provided through the front panel of the cabinet. The UPS is easy to operate; the controller includes an LCD screen on which input and output voltage, input (option) and output current, and system status information can be displayed. The controller maintains a log of the last 200 system events, including start-up, shutdown, and any system errors or alarms. The UPS can be connected to a computer via an RS232 link to view system status and measurements. The communications card provides an SNMP link to a local or remote computer, for viewing system status or power measurements, and enables notification of system alarms via .
5 3.2 DC-to-AC Inverter, 5 kva This DC-to-AC inverter is designed by Gamatronic according to IEC s specifications, and is tested and approved by IEC. Hundreds of these units have been supplied to IEC. The inverter is fed with 220 Vdc from the substation s battery bank. The inverter s output is 230 Vac at 50 Hz. It employs Pulse Width Modulation (PWM) and is controlled by a 16-bit microprocessor. The inverter s cabinet and the layout of its components is built as specified by the customer. Easy access to the terminals for all maintenance activities, is provided through the front panel of the cabinet. The inverter is easy to operate; the controller includes an LCD screen on which input and output voltage, input (option) and output current, and system status information can be displayed. The controller maintains a log of the last 200 system events, including start-up, shutdown, and any system errors or alarms. The inverter can be connected to a computer via an RS232 link to view system status and measurements. The communications card provides an SNMP link to a local or remote computer, for viewing system status or power measurements, and enables notification of system alarms via Battery Charger, 220 Vdc / 30 A / 100 A The battery charger 220 Vdc / 30 A was designed according to IEC specifications, and was tested and approved by IEC. Hundreds of these units have been supplied to IEC. This power system accepts 3-phase input (3x400 Vac) and converts it to 220 Vdc, 30 A. The system s microprocessor reports system status and power measurements. It supports equalization (boost) and floating charging regimes. The system is easy to install and operate.
6 3.4 DC-DC Voltage Converter (220 Vdc to 60 V / 48 V) This modular DC-DC voltage converter was designed in accordance with IEC specifications, and was tested and approved by IEC. A large number of these units have already been supplied to IEC. The system s input voltage is 220 Vdc; the output voltage is a user-selectable 48 or 60 volts. The system s modular design enables easy scalability. The system s output is divided into two strings. Each string is fed by up to 3 converter modules. Each converter module provides 40 or 60 volts and 27 amperes. The system maximum output capacity is 162 amperes (27 x 3 x 2).
7 3.5 1-phase to 3-phase AC Converter 150KVA This is a high-frequency switching system based on IGBT technology, accommodating an input of 230 Vac and output of 3x400 Vac; 150 kva, 120 kw. This unit is small and highly efficient. This product comes highly recommended, as it is one of the main components of our UPS systems.
8 4. Product Technical Specifications MS UPS 5 KVA 1/1, ACCORDING TO IEC TECHNICAL SPECIFICATIONS INPUT: Voltage (Vac) 230 Voltage range (%) +10, 15 Current (A) 30 Frequency (Hz) Power walk-in (sec) 47 ~ 63 (1-5) sec. Power factor 0.8 OUTPUT: Voltage (Vac) 230 Power (kva) (kw) Efficiency 100% load (%) 90 Heat dissipation, full load (W) (1W = 3.4 BTU) 781 Regulation ± 2 % Frequency tracking range (Hz) ±1, +2 Hz, selectable Slew rate 1 Hz/Sec % 10 Minutes 30 Seconds 1 Cycle Load P.F. 0.8 Waveform Sinusoidal Crest factor 3:1 Total harmonic distortion Less than 2 %(at linear load) Protection Overload & short circuit Dynamic response to 100% load step ±2 % DIMENSIONS H 630mm, W 240mm, 650 mm, 85Kg, 5 4 * All specifications are subject to change without advance notice.
9 BATTERY CHARGER 220 V / 30 A, ACCORDING TO IEC TECHNICAL SPECIFICATIONS AC INPUT VOLTAGE (Vac) ±10% FREQUENCY (Hz) 50 (nominal); acceptable range POWER FACTOR 0.8 FLOATING VOLTAGE (Vdc) ( V adjustable ± 1 %) 2.23V/cell CURRENT (A) 30 ± 2% BOOST VOLTAGE (Vdc) adjustable; 2.4 V / Cell CURRENT (A) 15 A ±2 % RIPPLE (%) 0.1 with battery DYNAMIC RESPONSE Return top values within 200 ms EFFICIENCY (%) 92 at full load DIMENSIONS HEIGHT (cm) 175 WIDTH (cm) 60 DEPTH (cm) 60 WEIGHT (kg) 110 PROTECTION RATING IP43 AMBIENT TEMP (ºC) 5 to +40 NOISE (db) 1 m from cabinet BATTERY 106 x 2 V/cell * All specifications are subject to change without advance notice.
10 DC-TO-DC VOLTAGE CONVERTER, ACCORDING TO IEC TECHNICAL SPECIFICATIONS Input voltage, nominal (Vdc) 220 Acceptable input voltage range (Vdc) 180 ~ 242 Output voltage, nominal (Vdc) 48 or 60 (switchable) Output current, 1,2,3 converter module (A) 2x26.7A, 2x54A Communication Input terminals Output terminals Breakdown voltage, input output (Vdc) 2500 Breakdown voltage, input ground (Vdc) 1500 Breakdown voltage, output ground (Vdc) 1500 Humidity range Ambient temperature range, operation mode ( C) Complies with the following standards: RJ45 connector, supports TCP/IP/SNMP protocols 2 inputs, each with two terminals (+, ) for wire size 6 mm2 1 output, 2 terminals (+, ), for wire size 50 mm2 Up to 90 % (non-condensing) 0 ~ 45 Safety EN 50178, EN 60146, EN Electromagnetic radiation immunity Electromagnetic noise immunity EN Performance requirements EN Electrostatic discharge immunity Radiated radio frequency Electrical fast transit immunity Electrical surge immunity DIMENSIONS EN / EN55022, class B EN (6 kv contact, 8 kv air discharge) EN (10 V/m, 30 MHz 1 GHz) EN (2 kv and other than 2kV) EN (4 kv unsymmetrical, 2 kv symmetrical, others: 2 kv unsymmetrical H 3U, D 300mm, W 19'' 4.6Kg * All specifications are subject to change without advance notice.
11 1-PHASE TO 3-PHASE AC-AC CONVERTER, 150 KVA, ACCORDING TO IEC TECHNICAL SPECIFICATIONS Topology Operation Input Voltage (Vac) 230 Modular, double-conversion Continuous Voltage tolerance (%) +15 / 15 Rectifier frequency, nominal (Hz) 50 Rectifier frequency, range (Hz) 40 ~ 70 Power walk-in (sec) >60 Power factor correction >0.99 THDI (%) <3 Inrush current None Output Rated power (kva/kw) 150/120 Frequency (Hz) 50 Nominal voltage (Vac) 3x400 (4 wires + Gnd) Static voltage regulation (%) ±1 Regulation for 100 % unbalanced load (%) ±1 Dynamic response to 100 % load step (%) ±2 Overload withstand 110 %: 10 min, 125 %: 60 s, 150 %: 30 s Waveform Sinusoidal THD (%) Linear load: <2; non-linear load: <6 Load CF (max) 6:1 Power factor Any AC-AC efficiency (nominal)(%) Up to 96 General Ambient temperature ( C) 10 to +40 (operating), 20 to +60 (storage) Relative humidity (%) 95 maximum, non-condensing Altitude (m) 1500 without derating Enclosure IP30 Cooling system Multi-fan with speed control (forced) Design & manufacturing standards Safety IEC EMC IEC Design classification IEC Low magnetic field radiation EMF as per ICNIRP Dimensions HxWxD (mm) 1800 x 1540 x 750 * All specifications are subject to change without advance notice.
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