Advanced Technology Solutions. Microwave Materials

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1 Advanced Technology Solutions Microwave Materials

2 BAE SYSTEMS is an international company engaged in the development, delivery and support of advanced defence systems in the air, on land, at sea and in space. The company designs, manufactures and supports military aircraft, surface ships, submarines, radar, avionics, communications, electronics and guided weapon systems. It is a pioneer in technology with a heritage stretching back hundreds of years. It is at the forefront of innovation, working to develop the next generation of intelligent defence systems. BAE SYSTEMS has major operations across five continents and customers in some 130 countries. The company employs more than 83,000 people and generates annual sales of approximately 12 billion through its wholly-owned and joint venture operations. Advanced Technology Solutions was formed in January 2016 to bring together the two technology businesses which had transferred from the BAE Systems Shared Services Advanced Technology Centre in The new organisation is a centre of excellence for research, development and manufacture of low observable materials and micro and nano scale technologies. From Concept to Product the Partner of Choice With over 60 years experience, our capability has consistently been at the forefront of microwave material design and manufacture, including radar absorbent materials (RAM). With our knowledge and experience gained from providing solutions in both defence and commercial environments, we are able to offer our customers a wide breadth of capability. Our Microwave Materials capability can offer flexibility, by supplying off the shelf solutions or the development of customised products. Our engineering teams can take your requirements and work with you to develop concepts and materials to meet your specific needs. As partners on feasibility and demonstrator programmes, we can de-risk and optimise the concepts to identify an affordable solution. Whether it is a one off product or an extended production run, we can support you by manufacturing the product in our own facility to meet your delivery schedule. Our facility at Towcester is accredited to ISO 9001 and UK Ministry of Defence security standards, ensuring quality throughout the product lifecycle and customer service you can rely on. Our ability to provide a comprehensive service to our customers is enhanced through our position within BAE Systems. We can draw upon leading edge R&D from internationally renowned scientists and engineers working across a broad spectrum of technologies. This enables us to ensure we remain at the forefront of next generation materials development. From concept to product - your partner of choice. Our Microwave Materials team can provide you with a comprehensive design, manufacturing and test facility to meet your stealth and electromagnetic performance requirements. 2 BAE Systems Microwave Materials 3

3 Research Capability Design and Manufacture The Microwave Materials facility in Towcester is regarded as a centre of excellence for low observable materials research and development. Our team demonstrates a comprehensive understanding of platform requirements, manufacturing techniques and material properties which ensures that the research is exploitable onto future defence platforms and applied research programmes. We have a proven track record in state of the art research in disruptive and low-observable technologies; including a Dstl funded materials programme and support to SME s academia through the Centre for Defence Enterprise scheme. Our scientists and engineers have access to the latest modelling tools, processing equipment and analysis equipment within our secure facility. Our research team has a broad range of expertise in electro-magnetics, magnetics, chemistry and physics and can utilise learning gathered from other BAE Systems departments. The team developed circuit analogue techniques to reduce the weight and thickness of radar absorbing materials for maritime platforms. A capability for design, modelling and manufacture of adaptive stealth exists. Our team of high calibre engineers work to solve customer problems over the entire lifecycle of a platform. We develop solutions to improve the radar cross section (RCS) and enhance the survivability of military platforms including fast-jet, UAVs, weapons and maritime platforms above and below the water. We have the capability to develop materials to reduce the electro-magnetic interference caused by a ships sensor system. Working with the customer we are able to use our proven track record and understanding of maritime environments to provide solutions that can survive harsh and demanding environments. The team is developing technologies today to counter the potential threats in the future. We also have a proven capability in the design, development and manufacture of test hoods and radomes which has been implemented onto a number of military programmes in the UK and across the world. Our secure facility has a range of processing equipment to manufacture elastomers, composites, foams, paints and resistive elements. Wealth of experience in the export of products to international businesses around the world including: multiple European countries, India, Abu Dhabi and Australia. Affordable turnkey solutions to meet customer needs. 4 BAE Systems 5

4 Range of Products Test and Measurement We develop and manufacture a wide range of materials and products which are available in standard form or customised to suit a specific application. Our team are leaders in the design and demonstration of materials and technologies that operate at microwave frequencies to meet both low observable (LO) and electromagnetic interference (EMI) requirements. Our laboratory facilities enable us to offer a range of specialist services in electromagnetic measurement, design and consultancy. Our test facilities are supported by a suite of software design tools that enable us to design solutions which meet the latest electro-magnetic requirements. The radar cross section (RCS) and electro-magnetic compatibility of materials and structures can be modelled at our facility. The capability to analyse, qualify and assess materials and technologies against customer specifications. Our secure facility has a comprehensive range of test and analysis equipment for characterisation of the dielectric properties of materials for use in our various design codes and measuring the EM performance. In addition, the physical, mechanical and environmental properties of materials and technologies can be measured onsite. We have an extensive background in the qualification of materials for harsh aerospace and maritime applications. The services and capabilities we have can be brought together with those from the wider BAE Systems organisation. Elastomers Foams Used for EMI and RCS reduction, our elastomeric absorbers are available in a wide range of base materials for use in different environments. Products are based on magnetic or dielectric fillers and offer narrow, dual, triple or wide-band performance. Available as open cell reticulated foams, rigid polyurethane or syntactic foams. Our foams are manufactured with graded loss for wide-band absorption or uniform loss for use in multi-layer absorbers. Microwave Measurement & Characterisation Low-loss measurement techniques Free-space, focused beam measurement systems, covering: GHz and 28-38GHz Coatings Fabrics Microwave absorbent coating system for use on composite or metallic structures. A range of tough, water-resistant fabrics with wide-band performance. Applications include equipment covers, temporary screens and clothing. Bistatic measurement arches covering: 1GHz, 2-18GHz, 26-40GHz, 80GHz and 94GHz Honeycomb Structural RAM A light weight, wide-band radar absorber which can be manufactured in a range of configurations. Structural radar absorbing components can be produced using a wide range of manufacturing techniques including; wet lay-up, vacuum bag, resin infusion and resin transfer moulding. A range of reinforcement fibres can be used, depending on the application. RCS measurements from: 2-18GHz in our anechoic chambers RCS image analysis FSS Specialist Products Radomes and Low Loss Materials LO/Conformal Antennas Design and manufacture of frequency selective surafces (FSS) structures for radomes. A range of specialist products are manufactured, including test hoods for radar and antenna systems and Tank RAM, a robust multi-band skirt for tracked vehicles. A radome design and manufacturing capability including supply of a low loss resin and pre-preg system for use in radome, antenna and frequency selective surface (FSS) designs. Design and manufacture of low observable and conformal antennas for a variety of applications. Mechanical & Environmental Test Facilities Dielectric and standard waveguide, covering GHz Mechanical testing Environmental chambers temperature, humidity, salt spray, QUV Lossy Inter-Layers A range of magnetic and dielectric interlayers and pre-pregs for use in radar absorbing designs. Hardness, thickness, viscosity 6 BAE Systems Microwave Materials 7

5 BAE Systems plc Advanced Technology Solutions Burcote Road Towcester Northamptonshire, NN12 6TF For more information contact T: +44 (0) E: Unpublished work 2016 BAE SYSTEM. All rights reserved. The information contained in this document is proprietary to BAE SYSTEMS unless stated otherwise and is made available in confidence; it must not be used or disclosed without the express written permission of BAE SYSTEMS. This document may not be copied in whole or in part in any form without the express written consent of BAE SYSTEMS which may be given by contract. BAE SYSTEMS is a registered trade mark of BAE Systems plc PMCS0553_1f

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