SAEU2S USB Acoustic Emission

Transcription

1 USB Multi-Channel Acoustic Emission - 1 to 200-Channel USB AE System Overview for The world first USB multi-channel acoustic emission system created in 2007 Real USB communication with PC, enjoy high compatibility and highest parallel channel data transfer Easily cascaded to more than 200 fully synchronized channels Sample Rate up to 40 M SPS( sample/sec). Sampling accuracy 18 or 16 Bit Continuous waveform transferring rate up to 30MB/s Powerful digital filter by hardware for freely band settings to eliminate any interference of environmental noise. Ideal choice of AE testing for Detecting and locating faults in pressure vessels, corrosion or leakage in storage tanks or pipe systems, identifying wear on plastic extruders, monitoring welding applications, corrosion processes, partial discharges from components subjected to high voltage and the removal of protective coatings, and academy research and experiments. AE-1

2 Core Components of Real USB AE Cards Center Processor of AE system Sample rate up to 40MHz Preamplifiers Amplify Gain: 40dB Main Chassis AC Power or Battery Power Optional AE sensors Whole range of sensors to meet each of your demand Laptop+ =Multi-Channel USB AE System AE-2

3 SPECIFICATION Of Features & Functions USB connectivity: High-speed USB2.0 bus realizing incredible sampling data rates. Indicator light of each channel indicating effective acoustic emission signal. AST function: Automatic sensor testing allows to test all channels which greatly simplify operator's workload. Max. Sampling Rates selectable: 3M/5M/10M/20M/40M samples/sec. Sampling resoluctions:16 bit or 18 bit Continuous waveform sampling: Realizing no limitation of online sampling but for the storage capacity limitation of hard disk of your PC and sampling rate. FPGA real-time hardware digital filters: Frequency range adjustable from 0 to 3MHz, freely settings for filter windows of band pass, high pass, low pass and no limitation pass filters. Waveform reconstruction and output with acoustic emission parameters. Analog filters: Supporting various filter settings: Low pass ( 100kHz,400kHz,1200kHz ) ;High pass (20kHz,100kHz,400kHz); Band pass: any combinations of high pass and low pass; No limitation pass. Low noise control designing: Noise level is 10dB/0.32mV(No load),satisfy demands for detecting weak acoustic emission signal. Max. Dynamic range of host machine is up to 90dB Transferring rate of continuous waveform data is up to 30MB/sec, and feature parameter data transferring rate is up to 40Mhits/sec. Operating temperature:-10 ~45 Response frequency:3khz~2.5mhz Max. signal amplitude: ±10V,100dB/10V AE,ASL100dB 512kB continuous waveform capture and real time display Waveform length of real-time FFT is up to 256k-Samples Analog parametric channels is up to 12, and its sample rate can be controlled by computer. External parameters like stress, strain, pressure. Many analysis methods, such as FFT, Wavelet and NN Pattern Recognition Circle saving overlay function can be available for long time and mass data acquiring Many trigger modes are available Waveform and Hit data acquiring setup of each channel can be set independently or together AST (automatic sensor testing)for one channel or for all channels DC is acceptable for the system, using battery is convenient for field working Analog parametric: A/D 12bit Analog parametric sampling rate: Max.rate up to 625k Samples/sec Input range of analog parametric:±10v Power supply:5v/2a DC power supply, battery pack optional, convenient solution for difficult power supply environments. Remote Control: Remote control by internet connection with excellent online monitoring and controlling at any place. AE-3

4 -2 1 to 2 Channel AE System 1 to 2-Channel USB AE System Configuration for A Standard -2 2-Channel acoustic emission system,: 2 independent channels, 2 channels per acquisition card. Portable and convenient designing: acoustic emission system independent from PC computer. Overall dimension: 310mmx120mmx40mm. -2: 1 to 2 Channel USB AE Main System acquiring and analysis software Preamplifier: the number of PA should be matched with number of AE channels Sensors: Various types of sensors to meet almost all applications Magnetic sensor claps: Matching with sensors to attach on the surface of object to be tested Signal Cables: Connecting sensors and preamplifier Couplant Retractable Pencil Pencil lead Guide Ring for breaking pencil lead Packages Typical Applications Meeting your demands on linear location of acoustic emission testing Acoustic emission testing and research Real-time procedure inspection for mechanical processing such as bearing processing etc. AE-4

5 -10 1 to 10 Channel AE System 1 to 10-Channel USB AE System Configuration for A Standard Channel acoustic emission system,: 10 independent channels, 2 channels per acquisition card. -10: 1 to 10 Channel USB AE Main System independent from PC computer. acquiring and analysis software Preamplifier: the number of PA should be matched with number of AE channels Sensors: Various types of sensors to meet almost all applications Magnetic sensor claps: Matching with sensors to attach on the surface of object to be tested Signal Cables: Connecting sensors and preamplifier Couplant Retractable Pencil Pencil lead Guide Ring for breaking pencil lead Packages Typical Applications Acoustic emission research and inspection applications real-time manufacturing procedure inspection Structure Integrity evaluation for pressure vessels Leak detection of bottoms for atmospheric tanks, valves and pipelines Performance testing for metal and nonmetal materials Products performance testing and research for electric power, aviation and manufacturing. AE-5

6 Professional Manufactured by Nondestructive Soundwel Technology Equipments to 200 Channel AE System AE-6 1 to 200-Channel USB AE System Configuration for A Standard to 200 Channel acoustic emission system,200 independent channels, 2 channels per acquisition card. -200: 1 to 200 Channel USB AE Main System independent from PC computer. acquiring and analysis software Preamplifier: the number of PA should be matched with number of AE channels Sensors: Various types of sensors to meet almost all applications Magnetic sensor claps: Matching with sensors to attach on the surface of object to be tested Signal Cables: Connecting sensors and preamplifier Couplant Retractable Pencil Pencil lead Guide Ring for breaking pencil lead Packages Typical Applications Acoustic emission research and inspection applications real-time manufacturing procedure inspection Structure Integrity evaluation for pressure vessels Leak detection of bottoms for atmospheric tanks, valves and pipelines Performance testing for metal and nonmetal materials Products performance testing and research for electric power, aviation and manufacturing. Integrity inspection for tank body of boilers and pressure vessels AE-6

7 AE USB Acquisition Card Real USB AE Cards Center Processor of AE system Sample rate up to 40MHz Overview for AE Acquisition Card Soundwel s USB AE card 2-channel card, digital signal processing AE data acquisition card, significant AE data transfer speeds (up to 40 Mb/s) can be attained, assuring a wide bandwidth bus for multi-channel AE data acquisition and waveform transfer. AE-7

8 Professional Manufactured by Nondestructive Soundwel Technology Equipments AE USB Acquisition Card Specifications Acoustic emission inputs: 2channels/card, each channel can acquire waveform, do FFT analysis and extract AE features A/D Resolution: 16bit/18bit per channel Sampling Rate: Computer selectable 769k-1.5M/3M/5M/10M/40M-samples/sec sample rate per channel Sampling Length: Computer selectable 4B-512kB(2-256k samples) per channel Pre/Post Sample Length: Computer selectable 4B-512kB(2-256k samples) per channel Data communication: USB2.0 max. continuous waveform data transferring rate: 30MB/sec, Max. feature parameter data transferring rate: 30Mhits/sec Operating Temperature: Input Impedance: 50Ω Preamplifier Power: 28VDC AST: Auto Sensor Testing built-in Frequency Response: 3 khz-2.5mhz Analog Filters: 3 high pass computer selectable filters 20 khz, 100kHz, 400kHz, 3 low pass computer selectable filters 100kHz, 400kHz, 1200kHz Digital Filter: Computer selectable through, low pass, high pass, band pass, band stop and their bounds Noise: <10dB/0.32mV(with no input) Max. Signal Amplitude: ±10V, 100dB/10V AE, ASL100dB Dynamic Range: 90dB Extracted AE Features: Time of First Threshold Crossing, Time to Peak, Peak Amplitude, Counts, Duration, Energy, Counts to Peak, Rise Time, RMS, ASL, Hits Rate, Hits, Parametric 1-4,Spectral Centric, Power Spectrum Parametric 1-5 Analog Parametric Inputs: 4 channels per card, computer selectable name and units of parametric Parametric A/D Resolution: 12bit Parametric Sampling Rate: computer selectable 625k-Samples/sec maximum for each parametric Parametric Input Range: ±10V AE-8

9 Manufactured by Soundwel Technology Preamplifier Preamplifiers Amplify Gain: 40dB Overview and Specifications The output voltage of an AE sensor is usually very small (in mill volt or less), a preamplifier is needed to enlarge the signal before it input to an AE system or other signal processing equipment. An amplifier that is directly connected to an AE sensor in one end and AE system in another end. DC power is needed and supplied by the AE system. A preamplifier has vital function in AE system of increasing Signal-to-Noise. Specifications Frequency Response: 10kHz~2MHz Noise: <5μv (input shorted) Output Signal Range: ±10V(Vpp) Gain: 40dB Power Supply: 28V Output Impedance: 50Ω Operation Temperature: Auto sensor test (AST) Connector: BNC Magnetic holding device, vibration protection, waterproof Dimension: 116mm 36mm 30mm(include BNC) Weight: 170g AE-9

10 Sensors and Magnetic Fixtures AE Sensors Magnetic Fixtures for ferromagnetic structures. AE Sensors Sensor Parameters Operating Shell Surface Connector Operating Resonance Peak Model Dimension Weight Connector Temperature Material Material Location Frequency Frequency Sensitivity SR150A Φ18.3mm 14.5mm 20g Stainless Steel Ceramics M5-KY Side 60kHz-400kHz 150kHz More than-65db SR150M Φ19mm 15mm 22g Stainless Steel Ceramics M5-KY Side 60kHz-400kHz 150kHz More than-65db SR150N Φ19mm 19.5mm 33g Stainless Steel Ceramics M5-KY Side 22kHz-220kHz 150kHz More than-65db SR150S Φ7.8mm 12.2mm 4g Stainless Steel Ceramics M5-KY Top 70kHz-280kHz 150kHz More than-68db SR40M Φ22mm 36.8mm 80g Stainless Steel Ceramics M5-KY Side 15kHz-70kHz 40kHz More than-65db SR800 Φ19mm 15mm 22g Stainless Steel Ceramics M5-KY Side 80kHz-1100kHz 800kHz More than-65db SR10 Φ27mm 26mm 130g Stainless Steel Stainless Steel M5-KY Side 1Hz-8kHz More than-60db SRI150 Φ30mm 36.5mm 85g Stainless Steel Ceramics BNC Side 60kHz-400kHz 150kHz More than-25db SRI40 Φ30mm 57mm 188g Stainless Steel Ceramics BNC Side 15kHz-70kHz 40kHz More than-25db SRI50W Φ31mm 157mm 500g Stainless Steel Stainless Steel BNC Top with electric cable 15kHz-70kHz 50kHz More than-25db HG15 Φ19mm 19.5mm 68g -20~300 Stainless Steel Ceramics BNC Side face With electric cable 60~400KHz 150KHz More than-65db/-77db ProtectionDegree:IP66 AE-10

11 Main Chassis Main Chassis AC Power or Battery Power Optional Overview and Specifications Cases and carrier for USB2.0 acoustic emission cards, each chassis s max. channel capacity for 20 acoustic emission channels. Good extendibility, can be extended to 200-channel AE system USB2.0 bus interface connecting to any laptop computer, good computer compatibility Weakening electromagnetic interference from the computer to AE card Independent power supply for the acoustic emission system, with no interference between the chassis and the computer, steady performance, good shielding effectiveness The noise level is 10dB/0.32mV(with no input) meeting the requirements of weak signal testing Indicators for each channel signal status. Models of Chassis SAEU2-2: Case for 2 channel AE system, AC power supply built in, USB2.0 interface, signal indicators. SAEU2-10:Case for 10 channel AE system, AC power supply built in, USB2.0 interface, signal indicators. SAEU2-20: Case for 20 channel AE system, AC power supply built in, USB2.0 interface, signal indicators, supporting multi chassis cascaded to larger system. SAEU2-32: Case for 32 channel AE system, AC power supply built in, USB2.0 interface, signal indicators, supporting multi chassis cascaded to larger system. AE-11

12 Manufactured Professional by Nondestructive Soundwel Technology Equipments AE Software for Features User friendly and easy operation designing, run on various OS. Various locations calculating simultaneously. Waveform capturing online and recalling display Real-time online digital filter, FFT etc. Post-time offline analysis for FFT, Wavelet, NN Pattern Recognition. Powerful digital filters for band settings freely. Analysis for any two feature correlation graphs Program controlled AST(Automatic Sensor Testing) Specifications User friendly and easy operation designing for good operating experience for your applications. Run on various operation systems, including Windows 7. Remote control: Easily control the SAER2S from any place by Internet for long term online monitoring and controlling. Integrating all acoustic emission acquisition functions, data format saved as.txt or.xls for your analysis demands. Waveform capturing online, Parameters and waveform recalling, displaying, and real-time data saving. FFT waveform analyzing, various window functions available, FFT data and waveform data be saved separately. Feature parameters selectable for attributes of: first threshold crossing, Time to Peak, Peak Amplitude, Counts, Duration, Energy, Counts to Peak, Rise Time, RMS, ASL, Hits Rate, Hits, Parametric 1-12, Spectral Centric, Power Spectrum Parametric 1-5, External parameters like stress, strain, pressure. Flexible waveform and features acquisition: Being acquired both together and independent, Circle storage convenient for long time or mass data acquirement Separate waveform data and features data to replay conveniently. Computer selectable digital filters set freely. Computer selectable for sample rate, sample length, waveform/features threshold, analog filters. Analysis for any two feature correlation graphs real-time display or replay Various types of real-time location functions showing source location coordination. Real-time and post-time analysis for FFT, Wavelet, NN Pattern Recognition, etc. Program controlled AST(Automatic Sensor Testing) Convenient channel setting designed for multi-channels system, either setting individually or independently. Different locations calculating simultaneously, and freely channel selection to take part in the calculation according to the application requirements. Single graph or multi-graph display mode, and variety of view groups can be set up for scanning and switching conveniently and flexibly Sensors layout automatically or manually to allocate for location graph. Powerful right-click menu, available for all analysis functions Software redevelopment to meet demands of special feature parameter applications. AE-12

13 Professional Manufactured by Nondestructive Soundwel Technology Equipments Software-Sudden Wave Form Acquisition& Correlation Sudden Waveform Acquisition Waveform Recall Correlation Graph AE-13

14 Professional Manufactured by Nondestructive Soundwel Technology Equipments Software-Powerful Digital Filter by Hardware No Filter Original Waveform Band Pass 150KHz to 170Khz Band Stop: Lower:150KHz Upper:170Khz AE-14

15 Software-Locations Cylinder Planner Sphere Cube SOUNDWEL TECHNOLOGY Professional Nondestructive E quipments Tank Bottom Linear AE-15

16 Man ufactured by Soundwel Technology Software-FFT Sphere Real-time Online FFT Waveform Acquisition Real-time Online FFT AE-16

17 SOUNDWEL TECHNOLOGY ABOUT SOUNDWEL t Soundwel Technology-A professional Non-Destructive Testing provider. Businesses cover NDT instrument manufacturing and engineering services, including Acoustic Emission System, Ultrasonic Flaw Detector, Ultrasonic Thickness Gauge and Pipeline Leakage Detector. From the year 1998 our earliest multi-channel digital AE system based on PCI- WAE98, to the world first USB acoustic emission system- successfully presented by Soundwel in 2007, we never rest steps for pursuing technology innovation and product revolution. Implementing ISO-9001 Quality Management System as the foundation of Quality System, Soundwel s Quality System is mature and reliable to meet current requirements and satisfy future needs for the customers all over the world. FOR MORE ADDITIONAL INFORMATION OR PLACE AN ORDER CONTACT US AT OUR PHONE OR SEND US E-MIAL Soundwel Technology Co., Ltd. 8F Tower F,HuaTingJia Yuan, No.6 Bei Si Huan Zhong Lu,Chaoyang District Beijing , P.R. CHINA TEL: TEL: FAX: linda.lee@soundwel.cn Website: