HOMMEL-MOVOMATIC Standard products and application guide

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1 OPTICAL SYSTEMS LASERS & MATERIAL PROCESSING INDUSTRIAL METROLOGY TRAFFIC SOLUTIONS DEFENSE & CIVIL SYSTEMS HOMMEL-MOVOMATIC Standard products and application guide Precision is our business.

Your partner for industrial metrology Set new higher quality standards Hommel-Movomatic in-process gauging systems are engineered to establish new standards in repeatability and reliability for

2 Your partner for industrial metrology Set new higher quality standards Hommel-Movomatic in-process gauging systems are engineered to establish new standards in repeatability and reliability for grinding and finishing operations. In-process gauging eliminates dimensional tolerance variations caused by grinding wheel wear, workpiece and coolant temperature fluctuation, and inherent machine deviations. The result is consistent, high quality production, reduced cycle time, and improved productivity. All gauge operating elements, like the gauge arms engagement/ disengagement mechanism and the high stability, high linearity capacitive transducer, are fully enclosed in the sealed gauge head to protect them from coolant spray and swarf. Parallel measuring arms are as short as practicable to improve thermal stability and reduce mass inertia and elasticity, three common causes of inaccuracies. In 2002, Hommel-Movomatic introduced on the market the first ever fully digital range of in-process measuring systems. Precision : our tradition Hommel-Movomatic gauging systems are built to withstand the harshest production conditions while delivering repeatabilities to 0.1 µm guaranteed. Hommel-Movomatic gauging systems have been the preferred choice of grinding equipment manufacturers since Today, they re also being installed on operating machines throughout the world. Hommel-Movomatic electronics are the most accurate in the industry. Choose from simple diode displays to programmable, microprocessor-controlled systems that interface with existing computer systems for advanced SPC applications. 2

Digital gauge heads for outer diameters DM200 Bus - Digital gauge head for uninterrupted outer diameters - For plain (uninterrupted) surface parts - High precision measurement of minute diameters -

5 mm to Ø 60 mm - Gauging range without adjustment : ± 250 µm on workpiece diameter - 6s repeatability error under standard conditions : < 0.

interrupted or uninterrupted outer diameters - For plain (uninterrupted) or interrupted surface parts - High precision measurement for minute diameters - Compact unit - Option of two or more gauge

2 µm - Measuring force over the entire range ± 500 µm : 1 N ± 10% - Gauge arms electrical engagement/disengagement feature : Motorized - Ingress protection : IP65 DU200 Bus - Digital gauge head for

a knob, no tools required - Option of two or more gauge heads in parallel - Standard gauging range : from Ø 4 mm to Ø 80 mm - Gauging range without readjustment : ± 500 µm on workpiece diameter - 6s

5 µm - Measuring force over entire range of ± 500 µm : 2 N ± 10% - Gauge arms electrical engagement/disengagement feature : motorized - Ingress protection : IP65 DM400 Bus - Digital gauge head for

3 Digital gauge heads for outer diameters DM200 Bus - Digital gauge head for uninterrupted outer diameters - For plain (uninterrupted) surface parts - High precision measurement of minute diameters - Compact unit - Option of two or more measuring heads in parallel - Standard adjustment range : from Ø 1.5 mm to Ø 60 mm - Gauging range without adjustment : ± 250 µm on workpiece diameter - 6s repeatability error under standard conditions : < 0.2 µm - Measuring force over the entire range ± 250 µm : 1N ± 10% - Gauge arms electrical engagement / disengagement feature : motorized - Ingress protection : IP65 DM205 Bus - Digital gauge head for interrupted or uninterrupted outer diameters - For plain (uninterrupted) or interrupted surface parts - High precision measurement for minute diameters - Compact unit - Option of two or more gauge heads in parallel - Standard adjustment range : from Ø 1.5 mm to Ø 60 mm - Gauging range without adjustment : ± 500 µm on workpiece diameter - 6s repeatability error under standard conditions : < 0.2 µm - Measuring force over the entire range ± 500 µm : 1 N ± 10% - Gauge arms electrical engagement/disengagement feature : Motorized - Ingress protection : IP65 DU200 Bus - Digital gauge head for interrupted or uninterrupted outer diameters - For plain (uninterrupted) or interrupted surface parts - Break away gauge arms for crash protection - Quick adjustment to the diameter simply by turning a knob, no tools required - Option of two or more gauge heads in parallel - Standard gauging range : from Ø 4 mm to Ø 80 mm - Gauging range without readjustment : ± 500 µm on workpiece diameter - 6s repeatability error under standard conditions : < 0.5 µm - Measuring force over entire range of ± 500 µm : 2 N ± 10% - Gauge arms electrical engagement/disengagement feature : motorized - Ingress protection : IP65 DM400 Bus - Digital gauge head for uninterrupted outer diameters - For plain (uninterrupted) surface parts - Durable construction, high measurement accuracy - Designed specifically for in-process gauging and post-process quality control - Option of two or more measuring heads in parallel - Break away gauge arms for crash protection : optional - Standard gauging range : from Ø 5 mm to Ø 80 mm - 6s repeatability error under standard conditions : < 0.2 µm - Gauging range without readjustment : ± 500 µm - Measuring force over entire range of ± 500 µm : 1.5 N ± 20% - Ingress protection : IP67 3

Analogue gauge head for outer diameters CR60 - Analogue gauge head for uninterrupted outer diameters - For plain surface parts - Easy size adjustment via dovetail - Standard adjustment

2% over ± 200 µm - Gauge arms retraction (hydraulic, electric) : 0.

- Easy size adjustment via dovetail - Standard adjustment range : Ø 4 to Ø 100 mm, extensible by special accessories - Repeatability : 0.2 µm (in standard conditions) - Linearity : 0.

plain or interrupted surface parts - Vibration absorption : hydraulic - Easy size adjustment via dovetail - Standard adjustment range : Ø 6 to Ø 96 mm, extensible by accessories -

5% over ± 400 µm - Gauge arm retraction (hydraulic, electric) : 0 to 5 mm per arm - Standard measuring force : 1.

4 Analogue gauge head for outer diameters CR60 - Analogue gauge head for uninterrupted outer diameters - For plain surface parts - Easy size adjustment via dovetail - Standard adjustment range : Ø 4 to Ø 56 mm, extensible by special accessories - Repeatability : 0.2 µm (in standard conditions) - Linearity : 0.2% over ± 200 µm - Gauge arms retraction (hydraulic, electric) : 0.5 mm - Standard measuring force : 2 N per arm - Hydraulic or pneumatic gauge slides (various strokes) CR100 - Analogue gauge head for uninterrupted outer diameters - For plain surface parts - Easy size adjustment via dovetail - Standard adjustment range : Ø 4 to Ø 100 mm, extensible by special accessories - Repeatability : 0.2 µm (in standard conditions) - Linearity : 0.2% over ± 200 µm - Gauge arms retraction (hydraulic, electric) : 0.5 mm - Standard measuring force : 2 N per arm - Hydraulic or pneumatic gauge slides (various strokes) CR257N - Analogue gauge head for interrupted or uninterrupted outer diameters - For plain or interrupted surface parts - Vibration absorption : hydraulic - Easy size adjustment via dovetail - Standard adjustment range : Ø 6 to Ø 96 mm, extensible by accessories - Repeatability : 0.5 µm (interrupted diameter) - Repeatability : 0.2 µm (plain diameter in standard conditions) - Linearity : 0.5% over ± 400 µm - Gauge arm retraction (hydraulic, electric) : 0 to 5 mm per arm - Standard measuring force : 1.6 N per arm - Hydraulic or pneumatic gauge slides (various strokes) TID10 - Analogue gauge head for uninterrupted outer diameters - For plain surface parts - Narrow gauge head (10 mm wide) - Standard adjustment range : Ø 20 to Ø 90 mm - Measuring range : ± 1000 µm - Repeatability : 0.3 µm (in standard conditions) - Gauge arm retraction : No - Adjustable mechanical stop - Measuring force at zero : 1.8 N ± 10% - Pneumatic or hydraulic gauge slides (various strokes) 4

Gauge head for locating axial position Digital gauge head for locating axial position DP200 Bus - Digital gauge head for locating axial position - For plain or interrupted surface parts - Break away

3 µm - Measuring force over entire range of ± 2000 µm : 1.

head for locating axial position TIM20 - Gauge head for locating axial position - Single point gauge head for plain or interrupted surface parts - Compact unit - Vibration absorption : hydraulic -

4 µm (in standard conditions) - Linearity (within range ± 2 mm) : 0.6% - Gauge arm retraction (hydraulic or pneumatic) : 3.5 mm from zero position - Standard measuring force : 1.

interrupted surface parts - Accurate, reliable system ideal for CNC grinders - Reversible measuring direction (option) - Easy adjustment via dovetail mounting - Maximum measuring range : ± 2500 µm -

5 Gauge head for locating axial position Digital gauge head for locating axial position DP200 Bus - Digital gauge head for locating axial position - For plain or interrupted surface parts - Break away gauge arm for crash prevention - Option of two or more measuring heads in parallel - Gauging range without readjustment : ± 2000 µm - 6s repeatability error under standard conditions : < 0.3 µm - Measuring force over entire range of ± 2000 µm : 1.5 N ± 20% - Gauge arm electrical engagement / disengagement and reversing feature : motorized (central position, measurement on the left or on the right) - Ingress protection : IP65 Analogue gauge head for locating axial position TIM20 - Gauge head for locating axial position - Single point gauge head for plain or interrupted surface parts - Compact unit - Vibration absorption : hydraulic - Easy adjustment via dovetail mounting - Adjustable double mechanical stop (± direction) - Maximum measuring range : ± 3000 µm - Repeatability : 0.4 µm (in standard conditions) - Linearity (within range ± 2 mm) : 0.6% - Gauge arm retraction (hydraulic or pneumatic) : 3.5 mm from zero position - Standard measuring force : 1.2 N - Pneumatic or hydraulic gauge slides (various strokes) - Ingress protection: IP64 Touch trigger probe TMP91 - Gauge head for locating axial position - Single point gauge head for plain or interrupted surface parts - Accurate, reliable system ideal for CNC grinders - Reversible measuring direction (option) - Easy adjustment via dovetail mounting - Maximum measuring range : ± 2500 µm - Repeatability : 0.4 µm (in standard conditions) - Linearity : 0.6% (over ± 800 µm) - Gauge arm retraction (hydraulic or pneumatic) : 2.8 mm from zero position - Standard measuring force : 1.5 N ± Pneumatic or hydraulic gauge slides (various strokes) C25 - Touch trigger probe - May be used as an active positional locator on CNC machines, or as a touch trigger probe for other types of machines - Sense directions ± X, ± Y, -Z - Break away safety stylus - Maximum displacement on X and Y axes : 14 - Maximum displacement on Z axis : mm - Trigger force with 30 mm stylus on X and Y axes : 1 N - Trigger force on Z axis : 4 N - Repeatability (X, Y, Z) at 480 mm/min, with 30 mm stylus : 1 µm - Ingress protection : IP67 5

Other measurement systems Analogue gauge head for inner diameters CI213I / CI213V - Internal gauge head for match grinding -

vertical, horizontal or inclined measuring head - Large variety of measuring spindles for bores up to Ø 157 mm, and tolerances up

4 N Measuring system Movotelit - Precision length measuring system - Measuring range : 0 to 30.1 mm (0 to 1.

Using the appropriate accessories, adjustable from 0.2 up to 2.

6 Other measurement systems Analogue gauge head for inner diameters CI213I / CI213V - Internal gauge head for match grinding - Precise grinding of the shaft according to bores finished with constant pairing clearance - Measurement by mechanical contact, vertical, horizontal or inclined measuring head - Large variety of measuring spindles for bores up to Ø 157 mm, and tolerances up to ± 100 µm - Repeatability : 0.2 µm (in standard conditions) - Linearity # 0.1% over ± 100 µm - Measuring force : 0.8 to 1.4 N Measuring system Movotelit - Precision length measuring system - Measuring range : 0 to 30.1 mm (0 to 1.185") - Total error : < 0.2 µm - Repeatability : 0.02 µm - Measuring force : 2.4 N in vertical position. Using the appropriate accessories, adjustable from 0.2 up to 2.2 N in horizontal or vertical position - Digital display (7 digits) : to mm with 0.01 µm resolution - Commutable bar graph : ± 5 µm or ± 1 µm - Output : RS-232C - Operating temperature : + 10 C to + 30 C - Power voltage : 110 VAC to 250 VAC (50 to 60 Hz) 6

Measurement and control systems ESZ400 - Multifunctional electronic display and control unit - Powerful measurement, processing and display functions in one instrument - Maximum flexibility for

5 TFT colour display - Rotary button and soft keys for easy navigation - Programmable display format - For easier data editing, a standard PS/2 Keyboard can be connected - Resolution : 0.

for one or two measuring and control functions - Has two inputs for capacitive, inductive sensors or digital gauge heads - For in-process, post-process measurements or checking - For plain or

BCD-output - User-friendly, results can be displayed in metrics or imperial - Backlight graphical LCD display - Power supply range : 85 VAC to 255 VAC (50 Hz to 60 Hz) or 24 VDC ES400 -

surfaces - For match grinding of diameters or lengths, passive or active positioning - Input/output for commutation touch trigger C25-4 inputs for capacitive or inductive sensors - 4 analog value

7 Measurement and control systems ESZ400 - Multifunctional electronic display and control unit - Powerful measurement, processing and display functions in one instrument - Maximum flexibility for configuring interfaces and measurement tasks - Integrated PLC programming - Simultaneous processing of up to 32 measurement channels TFT colour display - Rotary button and soft keys for easy navigation - Programmable display format - For easier data editing, a standard PS/2 Keyboard can be connected - Resolution : 0.01 µm - Analogue sensor channels : 32 maximum with add on modules - Digital sensor channels : 16 maximum with add on modules ES124 - Multifunctional measurement and control system - Can be configured for one or two measuring and control functions - Has two inputs for capacitive, inductive sensors or digital gauge heads - For in-process, post-process measurements or checking - For plain or interrupted workpiece surfaces - For match grinding of diameters or lengths, passive or active positioning - 3 to 5 relays for controlling the machine. BCD-output - User-friendly, results can be displayed in metrics or imperial - Backlight graphical LCD display - Power supply range : 85 VAC to 255 VAC (50 Hz to 60 Hz) or 24 VDC ES400 - Multifunctional measurement and control system - Entirely programmable, imperial/metric - For pre-process, in-process, post-process or match grinding applications - For plain or interrupted workpiece surfaces - For match grinding of diameters or lengths, passive or active positioning - Input/output for commutation touch trigger C25-4 inputs for capacitive or inductive sensors - 4 analog value inputs (± 10VDC), pneumoelectric converters - Post-process control loop to machine controller - Relay outputs, optocouplers, BCD, RS232, PROFIBUS - Serial interface : RS-232, connector SUB-D-9, configurable formats - Backlight graphical LCD display - Up to 32 control inputs and 26 control outputs - Power supply range: 85 VAC to 255 VAC (50 Hz to 60 Hz) or 24 VDC ES600 - Multifunctional measurement and control system for universal and complex applications - Up to 16 measuring channels (capacitive, inductive or analog) - For pre-process, in-process, post-process or match grinding applications - Backlight graphical LCD display - Alpha-numerical display, bar graph, programming information and help menus - Gauge size control on grinding machines with measurement of diameter, cylindricity check, active or passive positioning, longitudinal and match grinding, thickness, excessive thickness calculation and measurement before machining - Programmable integrated automation, for managing measurement and automation functions - Integrated 14 bits A/D converter - 64 control inputs and 56 control outputs - Analog outputs, relays, BCD, RS232, RS422 and separate printer port 7

8 Our global presence. Germany France Switzerland Spain Czech Republic United States Mexico China South Korea India Group companies, affiliates and representation worldwide Subject to change without notice May 2009

Movoline. In-Process Metrology

Movoline. In-Process Metrology Movoline In-Process Metrology Industrial Metrology Your partner for measuring solutions We deliver solutions that help you optimize your manufacturing process regarding qualitative and economic objectives.