Notes. (Subject Code: 7EC5)

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1 COMPUCOM INSTITUTE OF TECHNOLOGY & MANAGEMENT, JAIPUR (DEPARTMENT OF ELECTRONICS & COMMUNICATION) Notes VLSI DESIGN NOTES (Subject Code: 7EC5) Prepared By: MANVENDRA SINGH Class: B. Tech. IV Year, VII Semester

2 Syllabus UNIT 1: - Basic MOS transistors, Enhancement Mode transistor action, Depletion Mode transistor action, NMOS and CMOS fabrication. UNIT-1 1. The MOS transistor The most basic element in the design of a large scale integrated circuit is the transistor. For the processes we will discuss, the type of transistor available is the Metal-Oxide-Semiconductor Field Effect Transistor (MOSFET). These transistors are formed as a ``sandwich'' consisting of a semiconductor layer, usually a slice, or wafer, from a single crystal of silicon; a layer of silicon dioxide (the oxide) and a layer of metal. These layers are patterned in a manner which permits transistors to be formed in the semiconductor material (the ``substrate''); a diagram showing a typical (idealized) MOSFET is shown in Figure. Silicon dioxide is a very good insulator, so a very thin layer, typically only a few hundred molecules thick, is required. Actually, the transistors which we will use do not use metal for their gate regions, but instead use polycrystalline silicon (poly). Polysilicon gate FET's have replaced virtually all of the older devices using metal gates in large scale integrated circuits. (Both metal and polysilicon FET's are sometimes referred to as IGFET's --- insulated gate field effect transistors, since the silicon dioxide under the gate is an insulator. We will still continue to use the term MOSFET to refer to polysilicon gate FET's.) Prepared By: MANVENDRA SINGH Page 2

3 Figure: 1.1 MOS Transistor The transistor consists of three regions, labeled the ``source'', the ``gate'' and the ``drain''. The area labeled as the gate region is actually a ``sandwich'' consisting of the underlying substrate material, which is a single crystal of semiconductor material (usually silicon); a thin insulating layer (usually silicon dioxide); and an upper metal layer. Electrical charge, or current, can flow from the source to the drain depending on the charge applied to the gate region. The semiconductor material in the source and drain region are ``doped'' with a different type of material than in the region under the gate, so an NPN or PNP type structure exists between the source and drain region of a MOSFET. Figure 1.1 shows a cross section of both types of MOSFET. In Figure 1.1 (a), the source and drain regions are doped with N type material and the substrate doped with P type material. Such a transistor is called an N channel MOSFET. If they were doped with P type material, and the substrate doped with N type material as in Figure 1.1 (b), the device would be called a P channel MOSFET. Prepared By: MANVENDRA SINGH Page 3

4 Figure: 1.1(a) N channel MOSFET Figure: 1.1(b) P channel MOSFET The source and drain regions are quite similar, and are labeled depending on to what they are connected. The source is the terminal, or node, which acts as the source of charge carriers; charge carriers leave the source and travel to the drain. In the case of an N channel MOSFET, the source is the more negative of the terminals; in the case of a P channel device, it is the more positive of the terminals. The area under the gate oxide is called the ``channel''. The MOSFET can operate as a very efficient switch for current flowing between the source and drain region of the device. For the simplest type of MOSFET, the ``enhancement mode MOSFET'', which acts as a ``normally open'' switch, the operation of the device can be described qualitatively with reference to Figure.1.3 Figure:1.3 enhancement mode Prepared By: MANVENDRA SINGH Page 4

5 Figure 1.3 (a) shows an N-channel MOSFET with the source and drain connected to power ( ) and ground ( ); the substrate, or body of the device, is also connected to ground. In this case, there is a reverse biased PN junction between at least one of the N wells and the substrate, so no current can flow through the substrate. In particular, there will be no current flow in the channel region under the gate of the transistor, and therefore no current will flow between the source and drain of the device. Under these conditions, the MOSFET is turned off. Figure1.3 (b) shows the same N-channel MOSFET with a positive charge applied to the gate of the device. Under these circumstances, if the gate is given a sufficiently large charge, negative charge carriers (electrons) will be attracted from the bulk of the substrate material into the channel region immediately below the oxide under the gate. When more electrons are attracted into this region than there are positive charge carriers (holes) in the channel, then the channel effectively behaves as an N type region, and current can flow between the source and the drain. When this happens, the MOSFET is turned on. Note that a certain minimum charge must be applied to the gate to overcome the excess of holes already in the channel region because of the P type doping in the substrate. This means that the switch is not turned on immediately, rather there must be some minimum amount of charge applied to the gate before the transistor is switched on. The voltage which must be applied to the gate before the transistor allows current to flow between the source and drain is called the ``threshold voltage'', designated as. This type of transistor is called an N channel enhancement mode MOSFET. (It is called N channel because the conduction in the channel is due to N type charge carriers; it is said to be an ``enhancement mode'' device because the channel conduction is enhanced by a charge applied to the gate.) Figure1.4 shows a set of typical characteristic curve for the current between the drain and source of a MOSFET as a function of the voltage for a range of gate voltages,. Prepared By: MANVENDRA SINGH Page 5

6 Figure:1.4 characteristic curve enhancement mode A second type of MOSFET can also be constructed; this type of device is commonly used in purely NMOS designs, but is not used in CMOS designs. (Presently, we only have access to CMOS processes.) This type of MOSFET, the ``depletion mode MOSFET'', acts as a ``normally closed'' switch. Its behavior can qualitatively be explained with reference to Figure 1.5 which shows an N channel depletion mode MOSFET. Prepared By: MANVENDRA SINGH Page 6

7 Figure: 1.5 (a) N channel depletion mode MOSFET Figure: 1.5 (b) P channel depletion mode MOSFET In the depletion mode MOSFET, a thin layer of semiconductor material immediately beneath the gate oxide is permanently doped with the same type material as the source and drain regions (but different from the bulk of the substrate semiconductor material). This thin layer allows conduction to occur in the channel region when no charge is applied to the gate. If a negative charge is applied to the gate, then the negative charge carriers in the thin N-doped region immediately beneath the gate oxide will be repelled from this region, leaving no free charge carriers, and conduction will cease. In the depletion mode MOSFET, a charge (with the same polarity as the drain dopant) applied to the gate turns the transistor off. Depletion mode MOSFETs find their most common use not as switches but as resistors. As a permanently ``on'' transistor, the device has a high resistance compared with the doped semiconductor material itself, and the resistance is readily variable by modifying the size of the transistor. (At fabrication time, the resistance can be modified by varying the number of ions which are implanted in the gate region of the device). The commonly used circuit symbols for N- and P- channel enhancement and depletion mode MOSFETs are shown in Figure 1.6. Figure 1.6 (a) shows the commonly used circuit symbols for P- and N- channel enhancement mode MOSFETs; the corresponding circuit symbols for depletion mode devices are shown in Figure 1.6 (b). Prepared By: MANVENDRA SINGH Page 7

8 Figure: 1.6 N- and P- channel enhancement and depletion mode MOSFETs Both enhancement and depletion mode transistors are used in many of today's microelectronic circuits. The most popular circuit technology using both enhancement and depletion mode devices is the conventional NMOS technology. In this technology, depletion mode transistors are mainly as resistors, and enhancement mode transistors are used as switches. Figure 1.7 shows a typical inverter implemented in this technology, together with its switch equivalent. Also shown is a plot of the output of a typical example of such an inverter for a given input pulse. (The input pulse has a rise and fall time of 0.5 ns.) Prepared By: MANVENDRA SINGH Page 8

9 Figure: 1.7 An NMOS inverter The gate of the depletion mode transistor is connected to its drain, to keep the transistor permanently turned on. The depletion mode transistor is used as a ``pull-up'' resistor, and the enhancement mode transistor is used as a switch to ``pull down'' the output when the switch is turned on. Note that in this technology, the resistance of the permanently turned on depletion mode transistor must be large compared with the ``on'' resistance of the enhancement mode transistor, but small compared with the ``off'' resistance of the transistor. This type of logic is often called a ``ratioed logic'', since the ratio of the pull-up resistance to the pull-down resistance effectively determines the voltage at which the output of the device changes state. Typically, with this technology:. The large resistive pull-up transistor causes three particular problems 1. The depletion mode transistor must be made large ( i.e., long and thin) to create the large ``on'' resistance. 2. When driving a capacitive output load such as the gate of another transistor, the charging time (proportional to ) will be long compared to the discharging time (proportional to ). This effect is clearly evident in Figure 1.7 (c). 3. The device consumes DC power whenever the enhancement mode pull down device is turned on, due to the resistive losses in the pull-up transistor. Prepared By: MANVENDRA SINGH Page 9

10 The third problem becomes more serious as feature sizes for transistors decrease, because the number of such resistors per unit area increases, and the devices may not dissipate the heat as well, resulting in device failure due to overheating. 1.Types of FETs The family of FETs may be divided into : (i) Junction FET (ii) Depletion Mode MOSFET (iii) Enhancement Mode MOSFET (i) JFET Definition JFET is a unipolar-transistor, which acts as a voltage controlled current device and is a device in which current at two electrodes is controlled by the action of an electric field at a reversed biased p-n junction. (ii) Enhancement Mode MOSFET The Insulated Gate FET (IGFET). The Metal Oxide Silicon FET (MOSFET) or Metal Oxide Silicon Transistor (M.O.S.T.) has an even higher input resistance (typically to ohms) than that of the JFET. In the MOSFET device the gate is completely insulated from the rest of the transistor by a very thin layer of metal Prepared By: MANVENDRA SINGH Page 10

11 oxide (Silicon dioxide SiO 1 ). Hence the general name applied to any device of this type, is the IGFET or Insulated Gate FET. Fig. 1.8 Construction of a N Channel Enhancement Mode MOSFET The basic construction of a MOSFET is shown in Fig A body or substrate of P type silicon is used, then two heavily doped N type regions are diffused into the upper surface, to form a pair of closely spaced strips. A very thin (about 10 4 mm) layer of silicon dioxide is then evaporated onto the top surface forming an insulating layer. Parts of this layer are then etched away above the N type regions using a photographic mask to leave these regions uncovered. On top of the insulating layer, between the two N type regions, a layer of aluminum is deposited. This acts as the GATE electrode. Metal contacts are also deposited on the N type regions, which act as the SOURCE and DRAIN connectors. Prepared By: MANVENDRA SINGH Page 11

12 Fig.1.9 Enhancement Mode Operation. The gate has a voltage applied to it that makes it positive with respect to the source. This causes holes in the P type layer close to the silicon dioxide layer beneath the gate to be repelled down into the P type substrate, and at the same time this positive potential on the gate attracts free electrons from the surrounding substrate material. These free electrons form a thin layer of charge carriers beneath the gate electrode (they can't reach the gate because of the insulating silicon dioxide layer) bridging the gap between the heavily doped source and drain areas. This Prepared By: MANVENDRA SINGH Page 12

13 layer is sometimes called an "inversion layer" because applying the gate voltage has caused the P type material immediately under the gate to firstly become "intrinsic" (with hardly any charge carriers) and then an N type layer within the P type substrate. Any further increase in the gate voltage attracts more charge carriers into the inversion layer, so reducing its resistance, and increasing current flow between source and drain. Reducing the gate source voltage reduces current flow. When the power is switched off, the area beneath the gate reverts to P type once more. As well as the type described above, devices having N type substrates and P type (inversion layer) channels are also available. Operation is identical, but of course the polarity of the gate voltage is reversed. This method of operation is called "ENHANCEMENT MODE" as the application of gate source voltage makes a conducting channel "grow", therefore it enhances the channel. Other devices are available in which the application of a bias voltage reduces or "depletes" the conducting channel. Fig Circuit Symbols for Enhancement Mode MOSFETs (IGFETs) Prepared By: MANVENDRA SINGH Page 13

14 (iii) Depletion Mode MOSFET Fig: 1.11 Depletion Mode N Channel MOSFET The depletion mode MOSFET shown as a N channel device (P channel is also available) in Fig 1.11 is more usually made as a discrete component, i.e. a single transistor rather than IC form. In this device a thin layer of N type silicon is deposited just below the gate insulating layer, and forms a conducting channel between source and drain. Therefore when the gate source voltage V GS is zero, current (in the form of free electrons) can flow between source and drain. Note that the gate is totally insulated from the channel by the layer of silicon dioxide. Now that a conducting channel is present the gate does not need to cover the full width between source and drain. Because the gate is totally insulated from the rest of the transistor this device, like other IGFETs, has a very high input resistance. Prepared By: MANVENDRA SINGH Page 14

15 Fig. 1.11Operation of a Depletion Mode MOSFET In the N channel device, shown in Fig the gate is made negative with respect to the source, which has the effect of creating a depletion area, free from charge carriers, beneath the gate. This restricts the depth of the conducting channel, so increasing channel resistance and reducing current flow through the device. Depletion mode MOSFETS are also available in which the gate extends the full width of the channel (from source to drain). In this case it is also possible to operate the transistor in enhancement mode. This is done by making the gate positive instead of negative. The positive voltage on the gate attracts more free electrons into the conducing channel, while at the same time repelling holes down into the P type substrate. The more positive the gate potential, the deeper, and lower resistance is the channel. Increasing positive bias therefore increases current flow. This useful depletion/enhancement version has the disadvantage that, as the gate area is increased, the gate capacitance is also larger than true depletion types. This can present difficulties at higher frequencies. Prepared By: MANVENDRA SINGH Page 15

16 Fig Circuit Symbols for Depletion Mode MOSFETs (IGFETs) Notice the solid bar between source and drain, indicating the presence of a conducting channel. Note: Making the gate more negative reduces conduction between source & drain In N channel devices, but increases conduction between source & drain In P channel devices. Applications of FETs Although FETs have a lower gain than bipolar transistors, their very high input impedance makes them suitable for applications where input signals may be severely reduced if applied to a bipolar transistor base that needs base current to operate. The planar technology used to make FETs is the same as that used to make integrated circuits, so most of the transistors found in I / Cs are of this type. A useful feature of FETs is that they tend to produce less background noise than Bipolar types and so are useful in the initial stages of systems such as amplifiers; radios etc. where signal levels are very small and could be swamped by excessive background noise. 3. THRESHOLD VOLTAGE The threshold voltage of a MOSFET is usually defined as the gate voltage where an inversion layer forms at the interface between the insulating layer (oxide) and the substrate (body) of the transistor. The purpose of the inversion layer's forming is to allow the flow of electrons through the gate-source junction. The creation of this layer is described next. In an n-mosfet Prepared By: MANVENDRA SINGH Page 16

17 the substrate of the transistor is composed of p-type silicon (see doping (semiconductor)), which has positively charged mobile holes as carriers. When a positive voltage is applied on the gate, an electric field causes the holes to be repelled from the interface, creating a depletion region containing immobile negatively charged acceptor ions. A further increase in the gate voltage eventually causes electrons to appear at the interface, in what is called an inversion layer, or channel. Historically the gate voltage at which the electron density at the interface is the same as the hole density in the neutral bulk material is called the threshold voltage. Practically speaking the threshold voltage is the voltage at which there are sufficient electrons in the inversion layer to make a low resistance conducting path between the MOSFET source and drain. In the figures, the source (left side) and drain (right side) are labeled n+ to indicate heavily doped (blue) n-regions. The depletion layer dopant is labeled N A to indicate that the ions in the (pink) depletion layer are negatively charged and there are very few holes. In the (red) bulk the number of holes p = N A making the bulk charge neutral. If the gate voltage is below the threshold voltage (top figure), the transistor is turned off and ideally there is no current from the drain to the source of the transistor. In fact, there is a current even for gate biases below threshold (subthreshold leakage) current, although it is small and varies exponentially with gate bias. If the gate voltage is above the threshold voltage (lower figure), the transistor is turned on, due to there being many electrons in the channel at the oxide-silicon interface, creating a low-resistance channel where charge can flow from drain to source. For voltages significantly above threshold, this situation is called strong inversion. The channel is tapered when V D > 0 because the voltage drop due to the current in the resistive channel reduces the oxide field supporting the channel as the drain is approached. In modern devices the threshold voltage is a much less clear-cut parameter subject to variation with the biases applied to the device; see drain induced barrier lowering. Prepared By: MANVENDRA SINGH Page 17

18 Scaling Fig MOSFET Scaling and Small Geometry Effects To increase the number of devices per IC, the device dimensions had to be shrunk from one generation to another (i.e. scaled down) In theory, there are two methods of scaling: 1. Full-Scaling (also called Constant-Field scaling): In this method the device dimensions (both horizontal and vertical) are scaled down by 1/S, where S is the scaling factor. In order to keep the electric field constant within the device, the voltages have to be scaled also by 1/S such that the ratio between voltage and distance (which represents the electric field) remain constant. The threshold voltage is also scaled down by the same factor as the voltage to preserve the functionality of the circuits and the noise margins relative to one another. As a result of this type of scaling the currents will be reduced and hence the total power per transistor (P=IxV) will also be reduced, however the power density will remain constant since the number of transistors per unit area will increase. This means that the total chip power will remain constant if the chip size remains the same (this usually the case). Prepared By: MANVENDRA SINGH Page 18

19 tox Gate L W Xj Fig. 1.15The table below summarizes how each device parameter scales with S (S>1) Parameter Before scaling After scaling Channel length L L/S Channel width W W/S Oxide thickness tox tox/s S/D junction depth Xj Xj/S Power Supply VDD VDD/S Threshold voltage V TO V TO /S Doping Density N A & N D N A *S and N D *S Oxide Capacitance Cox S*Cox Drain Current I DS I DS /S Power/Transistor P P/S 1 Power Density/cm 1 p p 2. Constant-Voltage scaling (CVS): In this method the device dimensions (both horizontal and vertical are scaled by S, however, the operating voltages remain Prepared By: MANVENDRA SINGH Page 19

20 constant. This means that the electric fields within the device will increase (filed =Voltage/distance). The threshold voltages remain constant while the power per transistor will increase by S. The power density per unit area will increase by S 3! This means that for the same chip area, the power chip power will increase by S 3. This makes constant-voltage-scaling (CVS) very impractical. Also, the device doping has to be increased more aggressively (by S 1 ) than the constant-field scaling to prevent channel punch-through. Channel punch-through occurs when the Source and Drain Depletion regions touches one another. By increasing the doping by S 1, the depletion region thickness is reduced by S (the same ratio as the channel length). However, there is a limit for how much the doping can be increased (the solid solubility limit of the dopant in Silicon). Again, this makes the CVS impractical in most cases. The following table summarizes the changes in key device parameters under constantvoltage scaling: Parameter Before scaling After scaling Channel length L L/S Channel width W W/S Oxide thickness tox tox/s S/D junction depth Xj Xj/S Power Supply VDD VDD Threshold voltage V TO V TO Doping Density N A & N D N A * S 1 and N D * S 1 Prepared By: MANVENDRA SINGH Page 20

21 Oxide Capacitance Cox S*Cox Drain Current I DS I DS * S Power/Transistor P P*S Power Desity/cm 1 p p * S 3 In almost all cases, the scaling is a combination of constant-field scaling and constant-voltage scaling, such that the number of devices is increased and the total power/chip does not increase much. CMOS fabrication can be accomplished using either of the three technologies: N-well/P-well technologies Twin well technology Silicon On Insulator (SOI) Twin Well Technology Using twin well technology, we can optimise NMOS and PMOS transistors separately. This means that transistor parameters such as threshold voltage, body effect and the channel transconductance of both types of transistors can be tuned independenly. n+ or p+ substrate, with a lightly doped epitaxal layer on top, forms the starting material for this technology. The n-well and p-well are formed on this epitaxial layer which forms the actual substrate. The dopant concentrations can be carefully optimized to produce the desired device characterisitcs because two independent doping steps are performed to create the well regions. Prepared By: MANVENDRA SINGH Page 21

22 The conventional n-well CMOS process suffers from, among other effects, the problem of unbalanced drain parasitics since the doping density of the well region typically being about one order of magnitude higher than the substrate. This problem is absent in the twin-tub process. Silicon on Insulator (SOI) To improve process characteristics such as speed and latch-up susceptibility, technologists have sought to use an insulating substrate instead of silicon as the substrate material. Completely isolated NMOS and PMOS transistors can be created virtually side by side on an insulating substrate (eg. sapphire) by using the SOI CMOS technology. This technology offers advantages in the form of higher integration density (because of the absence of well regions), complete avoidance of the latch-up problem, and lower parasitic capacitances compared to the conventional n-well or twin-tub CMOS processes. But this technology comes with the disadvantage of higher cost than the standard n-well CMOS process. Yet the improvements of device performance and the absence of latch-up problems can justify its use,especially in deep submicron devices. N-well Technology In this discussion we will concentrate on the well established n-well CMOS fabrication technology, which requires that both n-channel and p-channel transistors be built on the same chip substrate. To accomodate this, special regions are created with a semiconductor type opposite to the substrate type. The regions thus formed are called wells or tubs. In an n-type substrate, we can create a p-well or alternatively, an n-well is created in a p-type substrate. We present here a simple n-well CMOS fabrication technology, in which the NMOS transistor is created in the p-type substrate, and the PMOS in the n-well, which is built-in into the p-type substrate. Historically, fabrication started with p-well technology but now it has been completely shifted to n-well technology. The main reason for this is that, "n-well sheet resistance can be made lower than p-well sheet resistance" (electrons are more mobile than holes). Prepared By: MANVENDRA SINGH Page 22

23 The simplified process sequence for the fabrication of CMOS integrated circuits on a p-type silicon substrate is as follows: N-well regions are created for PMOS transistors, by impurity implantation into the substrate This is followed by the growth of a thick oxide in the regions surround the NMOS and PMOS active regions. The thin gate oxide is subsequently grown on the surface through thermal oxidation. After this n+ and p+ regions (source, drain and channel-stop implants) are created. The metallization step (creation of metal interconnects) forms the final step in this process Prepared By: MANVENDRA SINGH Page 23

24 Fig no Fig Simplified Process Sequence For Fabrication Of CMOS ICs The integrated circuit may be viewed as a set of patterned layers of doped silicon, polysilicon, metal and insulating silicon dioxide, since each processing step requires that certain areas are defined on chip by appropriate masks. A layer is patterned before the next layer of material is applied on the chip. A process, called lithography, is used to transfer a pattern to a layer. This must be repeated for every layer, using a different mask, since each layer has its own distinct requirements. Prepared By: MANVENDRA SINGH Page 24

25 We illustrate the fabrication steps involved in patterning silicon dioxide through optical lithography, using Figure which shows the lithographic sequences. Prepared By: MANVENDRA SINGH Page 25

26 Fig Process steps required for patterning of silicon dioxide Prepared By: MANVENDRA SINGH Page 26

27 N-well Technology First an oxide layer is created on the substrate with thermal oxidation of the silicon surface. This oxide surface is then covered with a layer of photoresist. Photoresist is a light-sensitive, acidresistant organic polymer which is initially insoluble in the developing solution. On exposure to ultraviolet (UV) light, the exposed areas become soluble which can be etched away by etching solvents. Some areas on the surface are covered with a mask during exposure to selectively expose the photoresist. On exposure to UV light, the masked areas are shielded whereas those areas which are not shielded become soluble. There are two types of photoresists, positive and negative photoresist. Positive photoresist is initially insoluble, but becomes soluble after exposure to UV light, where as negative photoresist is initially soluble but becomes insoluble (hardened) after exposure to UV light. The process sequence described uses positive photoresist. Negative photoresists are more sensitive to light, but their photolithographic resolution is not as high as that of the positive photoresists. Hence, the use of negative photoresists is less common in manufacturing high-density integrated circuits. The unexposed portions of the photoresist can be removed by a solvent after the UV exposure step. The silicon dioxide regions not covered by the hardened photoresist is etched away by using a chemical solvent (HF acid) or dry etch (plasma etch) process. On completion of this step, we are left with an oxide window which reaches down to the silicon surface. Another solvent is used to strip away the remaining photoresist from the silicon dioxide surface. Prepared By: MANVENDRA SINGH Page 27

28 Fig The result of single photolithographic patterning sequence on silicon dioxide The sequence of process steps illustrated in detail actually accomplishes a single pattern transfer onto the silicon dioxide surface. The fabrication of semiconductor devices requires several such pattern transfers to be performed on silicon dioxide, polysilicon, and metal. The basic patterning process used in all fabrication steps, however, is quite similar to the one described earlier. Also note that for accurate generation of high-density patterns required in submicron devices, electron beam (E-beam) lithography is used instead of optical lithography. Prepared By: MANVENDRA SINGH Page 28

29 Prepared By: MANVENDRA SINGH Page 29

30 Prepared By: MANVENDRA SINGH Page 30

31 Fig. 1.19Process flow for the fabrication of an n-type MOSFET on p-type silicon (Introduction of IC) Beyond the Syllabus ICs were made possible by experimental discoveries showing that semiconductor devices could perform the functions of vacuum tubes and by mid-20th-century technology advancements in semiconductor device fabrication. The integration of large numbers of tiny transistors into a small chip was an enormous improvement over the manual assembly of circuits using discrete electronic components. The integrated circuit's mass production capability, reliability, and building-block approach to circuit design ensured the rapid adoption of standardized Integrated Circuits in place of designs using discrete transistors. There are two main advantages of ICs over discrete circuits: cost and performance. Cost is low because the chips, with all their components, are printed as a unit by photolithography rather than being constructed one transistor at a time. Furthermore, much less material is used to construct a packaged IC die than to construct a discrete circuit. Performance is high because the components switch quickly and consume little power (compared to their discrete counterparts) as a result of the small size and close proximity of the components. As of 2012, typical chip areas range from a few square millimeters to around 450 mm 2, with up to 9 million transistors per mm 2. Prepared By: MANVENDRA SINGH Page 31

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