JUMPFLEX 857 Series ma ma V. Signal Conditioning/Relay and Solid State Modules

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1 JUMPFLEX Series Signal Conditioning/Relay and Solid State Modules...0 V ma...0 ma

2 JUMPFLEX Series Today s factory automation and process control applications require conversion, isolation, and transmission of many different signal types. With these requirements comes the challenge of managing signal types, maximizing panel space, reducing signal wiring and downtime, while controlling overall system costs. The new Series signal conditioners and relays meet this challenge and much more with... Isolation Amplifiers Industries smallest pitch at just mm wide, reduces panel space Pluggable relays for easy replacement Flexible jumpering system eliminates redundant wiring Configurable modules increase flexibility and reduce inventory/part number requirements Safe operation with three-way isolation (.kv) Maintenance-free wiring with CAGE CLAMP S termination technology And support for all signal types... Passive Isolators Repeater Supplies Signal Splitter Relay and Solid State Modules W DC Relay Modules DC AC/DC DC Relay Modules with Gold Contacts

3 Signal Conditioners I U, I W mv U,I mv Signal Conditioner I I U, I Limit Value Switch I I (I) U (I) U PT00 U, I Signal Conditioner for RTDs U, I I I ϑ U, I Signal Conditioner for Thermocouples Solid State AC/DC Relay Modules AC/DC Relay Modules with Gold Contacts JUMPFLEX - The Intelligent Solution!

4 With Unlimited Potential For Extreme Applications Extended range of temperatures from - C to +0 C allows for wide application areas. Highest Safety All devices provide safe isolation with.kv test voltage to EN 0. Commoning, Not Discrete Wiring Jumper slot at every connection point. Same module outline allows the use of a single in-line jumper. Application example, shared 0V potential on relay and signal conditioner.

5 Uniquely Compact True.0mm/0.in width allows for space saving. Flexibility at Its Finest Configuration via DIP switch. Select signal conditioners can also be configured via software. Clear Identification Clear marking using the WMB Multi marking system. Vibration-Proof, Fast and Maintenance-Free CAGE CLAMP S connection for all types of wires. solid stranded ferruled AWG... AWG... AWG mm.... mm 0. mm.... mm 0. mm.... mm

6 LISTED Signal Conditioners Technical Data for Signal Conditioners Isolation Amplifier, Configurable with Zero/Span Adjustment Isolation Amplifier, Confi with Digital Outp Module width: Test voltage: Transmission error: Supply Voltage: Temperature range: Approvals: *pending < 9 mm/. in > < 9 mm/. in >.0 mm/0. in. kv AC / 0 Hz / min < 0. % of full scale value. V.... V - C C, r, g* Class Div. Groups A, B, C, D + GND GND + GND GND + GND DO GND U,I DO U,I Item no Configuration DIP switch or DIP switch configuration softw Input signal 0 () V, 0 () 0V, -0 +0V, -0 + (switchable in a calibrated way) 0 () 0mA, 0 +0 V (.V U ; Output signal 0 () V, 0 () 0V, 0 () V, 0 () (switchable in a calibrated way) Load impedance 0 () 0mA, 0 () 0mA, 0 () 00 Ω (I-output) kω (U-output) 00 Ω (I-outpu kω (U-output Max. operating frequency 00Hz / > khz (switchable via DIP switch) Supply voltage U N VDC VDC Signal Conditioner for RTDs Signal Conditioner for RTDs Signal Conditioner for Thermocouples Signal Conditioner for Thermocouples + GND GND + GND GND TC+ TC + GND GND TC+ TC + GND GND Item no Configuration DIP switch or DIP switch or DIP switch DIP switch configuration software configuration software Input signal Pt 00, Pt 00, Pt 00, Pt 000 Thermocouple of type J, K 0 kω, 0. kω Sensor connection -wire, -wire, -wire Measuring range -00 C +0 C Type J: -0 C +00 C Type K: -0 C +0 C Cold junction compensation on/off (default: on) Output signal 0 () V, 0 () 0V, 0 () V, 0 () 0V, 0 () 0mA; 0 () 0mA 0 () 0mA; 0 () 0mA Output signal (can be inverted) via configuration software via configuration software Load impedance 00 Ω (I-output) kω (U-output) 00 Ω (I-output) kω (U-output) Step response - and -wire: 0ms - and -wire: 0ms... s Cold junction off: 0ms Cold junction off: 0ms... s -wire: 0ms -wire: 0ms... s Cold junction on: 0ms Cold junction on: 0ms... s Supply voltage U N VDC VDC Additional configuration options for -0/- Series via configuration software Configuration software Selection of additional sensor types - FDT frame application 9-0 Inversion of output signal - DTM (Device Tool Manager) 9-0 Adjustable step response WAGO USB service cable 0-9 Jumpers for Series Signal Conditioning and Relay Module Jumper Comb, Insulated White, A Part Number Pole 9-0 Pole 9-0 Pole 9-0 Pole 9-0 Pole 9-0 Pole 9-0 Pole Pole Pole 9-0 Red insulated part number adder.../ Blue insulated part number adder.../ Example, Blue insulated pole 9-0/000-00

7 gurable ut Bipolar Isolation Amplifier Isolation Amplifier Fixed (Current/Voltage) Passive Isolator -Channel Passive Isolator -Channel Repeater Supply, Configurable (Current/Voltage) + GND GND U+ U I+ I U; I U; I + - GND + GND GND + GND GND + GND + GND + GND + GND + GND + GND USensor+ GND GND + GND GND / are 0mA, 00mA I ) 0V, 0mA t) ) DIP switch DIP switch ± V, 0 () V, ± 0V, 0 () 0V ± 0mA, 0 () 0mA, ± 0mA, 0 () 0mA ± V, 0 () V, ± 0V, 0 () 0V ± 0mA, 0 () 0mA, ± 0mA, 0 () 0mA 00 Ω (I-output) kω (U-output) 00Hz / > khz (switchable via DIP switch) 0 () 0mA (-) 0 () 0V (-) 0 () 0mA (-) 0 () 0V (-) 00 Ω (-) kω (-) 0 () 0mA 0 () 0mA 0 () 0mA 0 () 0mA 0 () 0mA 00 Ω 00 Ω 00Hz 00Hz 00Hz 0 () V, 0 () 0V, 0 () 0mA, 00 Ω (I-output) kω (U-output) 00Hz / khz VDC VDC VDC Repeater Supply HART Signal Splitter with Configurable Current Outputs Millivolt Signal Conditioner Limit Value Switch USensor+ + GND GND + GND + GND + GND GND + mv U,I + GND GND DO DO U,I + GND GND Item no Configuration DIP switch or DIP switch, teach-in, DIP switch configuration software configuration software Input signal 0 () V, 0 () 0V, -00mV mV, -0 +0V, -0 +0mA, 0mA 0mV... 00mV to 0mV mV (switchable in a calibrated way) 0 () 0mA (in steps of 00) 0 +0V (.V U ;00mA I ) Output signal 0 () V, 0 () 0V, changeover contact (relay max. A) 0mA x 0 () 0mA 0 () 0mA digital switching output (switchable in a calibrated way) Load impedance Max. operating frequency 00 Ω x 00 Ω 00Hz Signal / >.khz HART 00Hz / > khz (switchable via DIP switch) 00 Ω (I-output) kω (U-output) Supply voltage U N VDC VDC VDC VDC -Channel Adapter for System Wiring Item no. -90 (analog output) Connection type, signal level Accessories -pin ribbon cable WAGO ribbon cable on request JUMPFLEX - -channel adapter for signal conditioners

8 LISTED Pluggable Relay and Solid State Modules Technical Data for Relay Modules Relay Modules with Pluggable Miniature Switching Relay < 9 mm/. in > < mm/. in > Module width:.0 mm/0. in Input voltage range: U N - % % Max. switching voltage: AC 0 V Max. continuous current: A Ambient operating temperature: - C C Approvals:, r LISTED Max. continuous current Max. switching voltage Nominal operating mode Mechanical life DC ( changeover contact (u) f U N I N Item no. V DC ma -0 V DC 0 ma -0 V DC. ma -0 0 V DC. ma -0 0 V DC. ma -0 0 V DC. ma -0 A 0 V AC 00 % ED x 0 switching operations Technical Data for Solid State Modules Pluggable Solid State Relay - < 9 mm/. in > < mm/. in > DC A A Max. switching voltage V DC Max. switchin Max. continuous current 0. A Max. continuo Nominal input voltage Item no. Nom V DC -0 V AC/DC -0 0 V AC/DC -0 AC/DC Module width: Ambient operating temperature: Approvals: * pending.0 mm/0. in - C C, r* Jumpers for Series Signal Conditioning and Relay Modules Jumper Comb, Insulated White, A Part Number Pole 9-0 Pole 9-0 Pole 9-0 Pole 9-0 Pole 9-0 Pole 9-0 Pole Pole Pole 9-0 Red insulated part number adder.../ Blue insulated part number adder.../ Example, Blue insulated pole 9-0/000-00

9 Relay Modules with Pluggable Miniature Switching Relay Relay Modules with Pluggable Miniature Switching Relay Relay Modules with Pluggable Miniature Switching Relay A A A A AC/DC DC AC/DC or normal switching power) U N I N Item no. V AC/DC. ma - V AC/DC ma - 0 V AC/DC. ma - with gold contacts ( changeover contact (u) for normal switching power) U N I N Item no. U N I N Item no. V DC 0 ma - V AC/DC. ma - 0 V DC. ma - V AC/DC ma - 0 V DC. ma - 0 V AC/DC. ma - A 0 V AC 00 % ED x 0 switching operations Max. continuous current 0 ma* / ( A ) 0 ma* / ( A ) Max. switching voltage V DC* / (0 V AC/DC) (0 V AC/DC)* Nominal operating mode 00 % ED 00 % ED Mechanical life x 0 switching operations x 0 switching operations * In order to prevent the gold layer from being damaged, these values should not be exceeded. Higher switching power leads to evaporation of the gold layer. The resulting deposits in the housing may cause sparkovers between the coil and the contact. In case of damaged gold layer, the values in brackets apply. Pluggable Solid State Relay Pluggable Solid State Relay A A A A DC AC/DC DC AC/DC g voltage 0 V AC Max. switching voltage V DC us current A Max. continuous current A inal input voltage Item no. Nominal input voltage Item no. V DC - V DC - V AC/DC - V AC/DC - 0 V AC/DC - 0 V AC/DC - Spare Relays Mechnical Gold Solid State Relay Contact 0.A/VDC A/0VAC A/VDC V DC V AC/DC V AC/DC * Contact factory for spare parts on all other voltages JUMPFLEX - -channel adapter for relay modules Item no. -0 (VAC/DC) -9 (high-side switching input) -9 (D-sub input) -0 (0VAC/DC) -9 (high-side switching output) -0 (0VAC/DC) Pluggable connection -pin ribbon cable -pin D-sub connector Accessories WAGO ribbon cable on request WAGO ribbon cable on request

10 Software Configuration of a JUMPFLEX Signal Conditioner Some JUMPFLEX signal conditioners can also be configured with software (WAGOframe). WAGOframe is FDT/DTM-based software used for parameterization, start-up and diagnostics of field devices. DTM device drivers are required to use the WAGOframe FDT frame application. The WAGOframe FDT frame application provides a wizard, which simplifies the operation of components such as WAGO JUMPFLEX DTMs. This wizard guides the user through the different operating modes of DTM device drivers. Depending on the PC communication interface used, an appropriate communication cable including DTM is required. Description Item No. Pack. Unit WAGOframe 9-0 Series JUMPFLEX configuration WAGO USB Service Cable 0-9

11 Avoiding Analog Signal Corruption Industrial applications have numerous requirements for safe and efficient signal matching that demand appropriately engineered solutions. The strength of analog technology is in managing these various signal types. Analog solutions have reliably served all sectors of the electrical/electronic industry, including factory automation and process control applications. Potential Difference or Ground Loops Potential differences or ground loops are the most common cause of analog signal corruptions. As transmission lengths increase, the ground resistance also increases, creating potential differences of up to 00V. A ground loop occurs when signals have a ground reference both at the input and output. This allows current to flow between the grounds, which interferes with the actual signal and causes faulty signal assessment. In this application example, an isolation amplifier prevents the ground loop. Galvanic isolation between the input and output circuit disrupts the ground loop, and allows for perfect signal transmission. Smaller overvoltages with a lower energy level arising from switching operations are also safely dissipated. Additionally, galvanic isolation protects the PLC or controller downstream of the isolation amplifier. Signal Filtering If the signal to be processed is burdened with electrical interference or noise, intolerable errors may result in the electronic control or measurement system. An internal filter within the input of the isolation amplifier eliminates disturbances in the process signal. The isolation amplifier can be adapted to the frequency range in which the disturbance is found via DIP switches. The disturbances are thus filtered out safely, and the signal is transmitted without error to the controller. Linked Measurement Circuits Potential differences are often caused by linked measurement circuits, where the reference voltage is raised by combining several signals. Isolation amplifiers eliminate this problem, as the galvanic isolation removes the influence of various reference voltages. The Series JUMPFLEX signal conditioners strengthen system safety and eliminate typical problems through continuous galvanic -way isolation with test voltages of.kv between all channels (input/output/supply).

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