Temposonics. Magnetostrictive Linear Position Sensors. ET Start/Stop Data Sheet. High operating temperature Compact sensor housing ATEX certified
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1 Temposonics Magnetostrictive Linear Position Sensors ET Start/Stop High operating temperature Compact sensor housing ATEX certified The Measurable Difference
2 Temposonics ET Start/Stop MEASURING TECHNOLOGY For position measurement, the absolute, linear Temposonics position sensors make use of the properties offered by the specially designed magnetostrictive waveguide. Inside the sensor a torsional strain pulse is induced in the waveguide by momentary interaction of two magnetic fields. The interaction between these two magnetic fields produces a strain pulse, which is detected by the electronics at the head of the sensor. One field is produced by a moving position magnet, which travels along the sensor rod with the waveguide inside. The other field is generated by a current pulse applied to the waveguide. The position of the moving magnet is determined precisely by measuring the time elapsed between the application of the current pulse and the arrival of the strain pulse at the sensor electronics housing. The result is a reliable position measurement with high accuracy and repeatability. Mechanical strain pulse Magnet field of position magnet Magnetostrictive sensing element (waveguide) Magnet field of current pulse Movable position magnet Strain (torsion) pulse converter Fig. 1: Time-based magnetostrictive position sensing principle ET SENSOR Robust, non-contact and wear-free, the Temposonics linear position sensors provide best durability and accurate position measurement solutions in harsh industrial environments. The position measurement accuracy is tightly controlled by the quality of the waveguide which is manufactured by MTS Sensors. The position magnet is mounted on the moving machine part and travels contactlessly over the sensor rod with the built-in waveguide. ET sensor specifications: High operating temperature up to +105 C Compact sensor housing ATEX certified Parameter upload function for start/stop interface Protection type II 3G Ex nc IIC T4 Gc II 3D Ex tc IIIC T130 C Dc IP66 / IP68 40 C Ta 105 C Fig. 2: Typical application: for example metal processing I2I Current interrogation pulse
3 TECHNICAL DATA Output Interface Data protocol Measured value Measurement parameters Resolution Cycle time Linearity 1 Repeatability Operating conditions Operating temperature Humidity Ingress protection Start/Stop RS-422 differential signal additionally available: serial parameter upload of stroke length, offset, gradient, status and manufacturer number Position Controller dependent Controller and stroke length dependent Recommendation: stroke length mm ( 2 40 in.): 500 µs stroke length mm (40 79 in.): 900 µs stroke length mm ( in.): 1250 µs < ±0.02 % FS (minimum ±60 µm) % FS (minimum ±20 µm) 90 % humidity, no condensation Option f = A - ATEX: IP66, IP68 2 bar (29 30 minutes Option f = N - Non-ATEX: IP68 Shock test 100 g (single shock) / IEC-Standard Vibration test 15 g / Hz IEC (resonance frequencies excluded) EMC test Electromagnetic emission according to EN Electromagnetic immunity according to EN Magnet movement velocity 2 Design/Material Sensor electronics housing Sensor rod Operating pressure Mechanical mounting Mounting position Mounting instruction Electrical connection Connection type Any Stainless steel , AISI 303; option , AISI 316L Stainless steel , AISI 304L; option , AISI 316L mm (2 118 in.) Up to 350 bar (5076 psi) Any Operating voltage 24 VDC ( 15 / +20 %) Ripple Current consumption Dielectric strength Polarity protection Overvoltage protection Please consult the technical drawings and the operation manual (document number: ) Cable outlet Option f = A - ATEX: cable with Teflon jacket 3 Option f = N - Non-ATEX: cable with Teflon jacket, cable with silicone jacket 0.28 Vpp max. 50 ma ATEX: 700 VDC Non-ATEX: 500 VDC Up to 30 VDC Up to 32 VDC 1/ With position magnet # / If there is contact between the moving magnet including the magnet holder and the sensor rod, make sure that the maximal speed of the moving magnet is 1 m/sec. (ATEX requirement due to ESD [Electro Static Discharge]) 3/ The sensor is ATEX certified inclusive Teflon cable. Therefore a change of the cable is only allowed by the manufacturer. A change to another type of cable is only feasible as part of an ATEX recertification. I 3 I
4 TECHNICAL DRAWING AF 41 Grounding 26.5 mm (1.04 in.) Teflon cable: Ø 7.6 mm (Ø 0.3 in.) Silicone cable: Ø 7.2 mm (Ø 0.28 in.) 76.5 mm (3.01 in.) 50 mm (2 in.) 51 mm (2 in.) 25 mm (1 in.) M g ¾"-16 UNF-3A mm (2 118 in.) 63.5 mm (2.5 in.) Ø 10 mm ± 0.13 mm (Ø 0.39 in. ± 0.01 in.) Controlling design dimensions are always in metric units Unless otherwise stated, apply to the general tolerances according to DIN ISO 2768 CONNECTOR WIRING Cable Start/Stop GY Stop ( ) PK Stop (+) YE Start (+) GN Start ( ) BN +24 VDC ( 15 / +20 %) WH DC Ground (0 V) I 4 I
5 ACCESSORIES (More accessories see ) Position magnets Ø 32.8 mm (Ø 1.29 in.) Ø 23.8 mm (Ø 0.94 in.) Ø 13.5 mm (Ø 0.53 in.) Ø 4.3 mm (Ø 0.17 in.) 7.9 mm (0.31 in.) Ø 25.4 mm (Ø 1 in.) Ø 13.5 mm (Ø 0.53 in.) 7.9 mm (0.31 in.) Ø 17.4 mm (Ø 0.69 in.) Ø 13.5 mm (Ø 0.53 in.) 7.9 mm (0.31 in.) Ø 32.8 mm (Ø 1.29 in.) Ø 4.3 mm (Ø 0.17 in.) Ø 23.8 mm (Ø 0.94 in.) Ø 13.5 mm (Ø 0.53 in.) mm (0.12 in.) 7.9 mm (0.31 in.) Standard ring magnet Part no Ring magnet OD25.4 Part no Ring magnet OD17.4 Part no U-magnet OD33 Part no Material: PA ferrite GF20 Weight: ca. 14 g Operating temperature: Surface pressure: max. 40 N/mm 2 Fastening torque for M4 screws: max. 1 Nm Material: PA ferrite Weight: ca. 10 g Operating temperature: Surface pressure: max. 40 N/mm 2 Material: PA neobind Weight: ca. 5 g Operating temperature: Surface pressure: max. 20 N/mm 2 Material: PA ferrite GF20 Weight: ca. 11 g Operating temperature: Surface pressure: max. 40 N/mm 2 Fastening torque for M4 screws: max. 1 Nm Optional installation hardware Ø 15.3 mm (Ø 0.6 in.) Ø 2.2 mm (Ø 0.09 in.) O-ring Part no Material: Fluoroelastomer 75 ± 5 durometer Application: M-style housings Controlling design dimensions are always in metric units I 5 I
6 ORDER CODE E T 1 R 3 a b c d e f g a b Specification F M S W c Sensor model E T Rod version Flat faced flange, ¾"-16 UNF, rod Ø 10 mm Material sensor electronics housing and sensor rod: , AISI 316L Flat faced flange, M18 1.5, rod Ø 10 mm Material sensor electronics housing: , AISI 303 Material sensor rod: , AISI 304L Flat faced flange, ¾"-16 UNF, rod Ø 10 mm Material sensor electronics housing: , AISI 303 Material sensor rod: , AISI 304L Flat faced flange, M18 1.5, rod Ø 10 mm Material sensor electronics housing and sensor rod: , AISI 316L X X X X M mm. X X X X U in. Standard stroke length (mm) Ordering steps mm 5 mm mm 10 mm mm 25 mm mm 50 mm mm 100 mm Standard stroke length (in.) 2 20 in. 0.2 in in. 0.5 in in. 1.0 in in. 2.0 in in. 4.0 in. Ordering steps e Operating voltage VDC ( 15 / +20 %) f A N g Certification ATEX Non-ATEX Output R 3 Start/Stop with sensor parameters upload function DELIVERY Sensor, O-ring Accessories have to be ordered separately. Operation manuals & software are available at: d Connection type T X X T02: 2 m (7 ft) Teflon cable Option: T01 T10 (1 10 m / 3 33 ft) V X X V02: 2 m (7 ft) silicone cable Option: V01 V10 (1 10 m / 3 33 ft) Note: Cable can only be used with non-atex certified sensor version (Option f = N). I 6 I
7 NOTES I 7 I
8 Document Part Number: Revision A (EN) 03/2015 LOCATIONS USA MTS Systems Corporation Sensors Division 3001 Sheldon Drive Cary, N.C , USA Tel Fax info.us@mtssensors.com JAPAN MTS Sensors Technology Corp. 737 Aihara-machi, Machida-shi, Tokyo , Japan Tel Fax info.jp@mtssensors.com GERMANY MTS Sensor Technologie GmbH & Co. KG Auf dem Schüffel Lüdenscheid, Germany Tel Fax info.de@mtssensors.com CHINA MTS Sensors Room 504, Huajing Commercial Center, No. 188, North Qinzhou Road Shanghai, China Tel Fax info.cn@mtssensors.com LEGAL NOTICES MTS, Temposonics and Level Plus are registered trademarks of MTS Systems Corporation in the United States; MTS SENSORS and the MTS SENSORS logo are trademarks of MTS Systems Corporation within the United States. These trademarks may be protected in other countries. All other trademarks are the property of their respective owners. Copyright 2015 MTS Systems Corporation. No license of any intellectual property rights is granted. MTS reserves the right to change the information within this document, change product designs, or withdraw products from availability for purchase without notice. Typographic and graphics errors or omissions are unintentional and subject to correction. Visit for the latest product information. Product change notification alerts are available through the MTS Product Change Management System; register at /PCMS. Reg.-No QN FRANCE MTS Systems SAS Zone EUROPARC Bâtiment EXA 16 16/18, rue Eugène Dupuis Creteil, France Tel Fax info.fr@mtssensors.com ITALY MTS Systems Srl. Sensor Division Via Diaz, Provaglio d Iseo (BS), Italy Tel Fax info.it@mtssensors.com
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