XT IEC Power Control Miniature Controls

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1 Product Family Overview May 07 Contents Description Page Selection Product Selection Non-reversing Mini Contactors Reversing Mini Contactors Star-Delta (Wye-Delta) Miniature Contactors Overload Relays Accessories Technical Data and Specifications Dimensions Reference Data XTMC Mini Contactor Product Description Eaton s new line of Cutler-Hammer XT includes nonreversing and reversing mini contactors, mini overload relays and snap-on accessories. A wide range of applications is possible including small electrical motors from fractional to hp (0V AC) or up to kw (00V AC). Application Description Due to its compact size, the XT line of mini controls is best suited to be applied in light duty loads such as hoisting, packaging, material handling, heating, lighting and automation systems. XT mini contactors are a particularly compact, economic and environmentally friendly solution wherever control of small motors or loads is required. Features Mini Contactors Types XTMC and XTMF, 9A AC Control from V to 0V 0 Hz, 00V 0 Hz DC Control from V to V Available with screw or spring cage terminals Reversing or Non-reversing and -Pole Configurations -Pole XTMC -Pole XTMF Panel or DIN rail mounting IP finger and back-of-hand proof Low noise operation High degree of climatic proofing Large ambient temperature range - to 0 C [- to F] Mini Overload Relays Bimetallic Type XTOM Phase failure sensitivity Direct mount to XTMC and XTMF Mini Contactors Trip Class settings to cover 0. to A Ambient temperature compensated - to 0 C [ to F] Manual and automatic reset by selector switch Make (NO) or Break (NC) auxiliary contact as standard Test/Off Button Trip-free release Standards and Certifications IEC EN 097 CE Approved UL CSA ATEX CCC Instructional Leaflets Pub9 Inside of Packaging XTMC, XTMF Mini Contactors, XTRM Mini Control Relay and Accessories Pub Inside of Packaging XTOM Mini Overload Relays Pub Mini Reversing Link Kits MN000E XTOM Mini Overload Relays Installation and User Manual CA00700E

2 May 07 Selection Selection Table. XT IEC Miniature Contactors ing System X T M C C A 0 A Designation XT = Type MC = -Pole FVNR Mini IEC Contactor MF = -Pole FVNR Mini IEC Contactor MR = -Pole FVR Mini IEC Contactor Terminations Blank = Screw Terminals C = Spring Cage Terminals Current Rating, AC- XTMC = A 9 = 8.8A XTMF 9 =8.8A Frame Size A = mm Mini A = V 0 Hz, V 0 Hz B = V 0 Hz, 0V 0 Hz F = 0V 0 Hz T = V 0/0 Hz TD = V DC C = V 0 Hz, 80V 0 Hz D = 0V 0 Hz, 00V 0 Hz E = 8V 0 Hz G = V 0 Hz, V 0 Hz H = 0V 0 Hz, 77V 0 Hz L = 80V 0 Hz, 0V 0 Hz Integral Auxiliary Contact 0 = NC = NO Coil Codes N = 00V 0 Hz P = 80V 0 Hz R = V 0/0 Hz U = V 0 Hz W = V 0 Hz, 8V 0 Hz Y = 8V 0 Hz AD = V DC BD = V DC RD = V DC WD = 8V DC Table. XT IEC Miniature Overload Relays ing System X T O M P A C Designation XT = Trip Class C = Class A Type OM = Mini Overload Relay Frame Size A = mm Mini Overload Release P = 0. 0.A P = 0. 0.A P0 = 0. 0.A P0 = 0. 0.A 00 = 0. A P =.A P =..A 00 =. A 00 = A 009 = 9A 0 = 9 A CA00700E

3 Product Selection May 07 Product Selection Non-reversing Mini Contactors Table. Full Voltage Non-reversing Contactors Operational Current AC- Amp Rating 80/00V Conventional Free Air Thermal Current AC- at 0 C Maximum kw Ratings AC- -Phase Motors 0 0 Hz 0V 80 00V. / / -/ NO XTMCA_ XTMCCA_ / / -/ NC XTMCA0_ XTMCCA0_ / -/ NO XTMC9A_ XTMCC9A_ / -/ NC XTMC9A0_ XTMCC9A0_ / -/ XTMF9A00_ Underscore (_) indicates Magnetic Coil required. See Table. Reversing Mini Contactors 0V 0/ V Maximum Three-phase Motor Rating -Phase Horsepower Ratings -Phase Horsepower Ratings No. of Power Poles Screw Terminals Spring Cage Terminals V 0V 0V 0V 0V 0V 7V AC Coil DC Coil Table. Full Voltage Reversing Contactors Aux. Contacts Operational Current AC- Amp Rating 80/00V Conventional Free Air Thermal Current AC- at 0 C Maximum kw Ratings AC- Maximum -Phase Current Motor Rating Spare Auxiliary Contacts -Phase Motors 0 0 Hz -Phase hp Ratings -Phase hp Ratings KM KM / 0/ 0V 80/ 00/ 0V 00V 0/ V V 0V 0V 0V 0V 0V 7V AC DC. / / -/ XTMRA_ / -/ XTMR9A_ Underscore (_) indicates Magnetic Coil required. See Table. The factory installed reversing mini contactor includes () XTMC 0 Contactors, () XTMCXFA NO Front Mount Auxiliary Contacts () XTMCXRL Reversing Link Kit and () XTMCXML Mechanical Interlock. Overload Relays Page 9 Accessories Page Dimensions Page 8 Discount Symbol CD7 CA00700E

4 May 07 Product Selection 7 Table. Magnet Coil Code With DC Operation: Integrated diode resistor combination, coil rating.w. Figure 9. XTMR Reversing Contactor Control Wiring Diagram Code Figure. XTMR Reversing Contactor Power Wiring Diagram Code V 0 Hz, V 0 Hz A V 0 Hz, 80V 0 Hz C 00V 0 Hz N V DC AD V 0 Hz, 0V 0 Hz B 0V 0 Hz, 00V 0 Hz D 80V 0 Hz P V DC BD 0V 0 Hz F 8V 0 Hz E V 0/0 Hz R V DC RD V 0/0 Hz T V 0 Hz, V 0 Hz G V 0 Hz U 8V DC WD V DC TD 0V 0 Hz, 77V 0 Hz H V 0 Hz, 8V 0 Hz W 80V 0 Hz, 0V 0 Hz L 8V 0 Hz Y 0 II I KM KM KM KM A KM A KM A A KM M KM U V W M Code Notes: IEC Utilization Categories, see Page 7, Reference Data. AC-: Non-inductive or slightly inductive loads. AC-: Squirrel-cage motors starting, switching of motors during running. AC-: Squirrel-cage motors starting, plugging, inching. CA00700E

5 8 Product Selection May 07 Star-Delta (Wye-Delta) Miniature Contactors Table 7. Star-Delta (Wye-Delta) Miniature Contactor Configuration Maximum kw Ratings AC- Maximum -Phase Current Motor Rating Max. Spare Components -Phase Motors 0 0 Hz -Phase hp Ratings -Phase hp Ratings Changeover Auxiliary Description Time (sec.) Contacts /0/ 80/00/ 00V V 0V 0V 0V 0V 0V 7V KM 0V 0V.. / -/ 7-/ 0 KM Main XTMC9A_ Contactor KM Auxiliary XTMCXFC Contact KM Delta XTMC9A0_ Contactor KM Star XTMC9A_ Contactor KM Auxiliary XTMCXFC0 Contact KT Timing XTTRA0SB Relay Operating Frequency: 0 Starts/hour Underscore (_) indicates magnet coil suffix required. See Table 9. Table 8. Mini Overload Relay Settings (A) B Setting Starting A: I N x 0.8 sec KM KM A KM C Motor Protection in the Y and Delta Configurations. B: I N x 0 sec Only partial motor protection in star position C: I N x 0.8 > 0 sec Motor not protected in star position. U V W M M V W U Timing Relay set to approximately sec. Figure. Star-Delta (Wye-Delta) Power Wiring Diagram Note: Depending on the coordination type required (i.e. Type or Type ) it must be established whether the fuse protection and the input wiring for the main and delta contactors are to be common or separate. Table 9. Magnet Coil Code Code V 0 Hz, V 0 Hz A V 0 Hz, 80V 0 Hz C 00V 0 Hz N V DC AD V 0 Hz, 0V 0 Hz B 0V 0 Hz, 00V 0 Hz D 80V 0 Hz P V DC BD 0V 0 Hz F 8V 0 Hz E V 0/0 Hz R V DC RD V 0/0 Hz T V 0 Hz, V 0 Hz G V 0 Hz U 8V DC WD V DC TD 0V 0 Hz, 77V 0 Hz H V 0 Hz, 8V 0 Hz W 80V 0 Hz, 0V 0 Hz L 8V 0 Hz Y With DC Operation: Integrated diode resistor combination, coil rating.w. Code Code Overload Relays Page 9 Accessories Page Dimensions Page 8 Discount Symbol CD7 CA00700E

6 May 07 Product Selection 9 Overload Relays Table 0. Mini Overload Relays Overload Release I t Trip Class Contact Sequence Contact Configuration Short Circuit Protection (A) Type Coordination, gg/gl Type Coordination, gg/gl Circuit Breaker CEC/NEC Fuse 0. 0.A 0. 0.A 0. 0.A 0. 0.A 0. A.A..A. A A 9A 9 A A NO-NC 97 9 A 989 NO-NC A NO-NC Short-circuit protection: Observe the maximum permissible fuse of the contactor with direct device mounting. See MN000E for more information. When fitted directly to the contactor, a clearance of at least mm is required between the overload relays. 0. XTOMPAC XTOMPAC XTOMP0AC XTOMP0AC XTOM00AC XTOMPAC XTOMPAC XTOM00AC XTOM00AC XTOM009AC XTOM0AC Tripping Characteristics Chart These tripping characteristics are mean values of the spread at C ambient temperature in a cold state. Tripping time depends on response current. With devices at operating temperature, the tripping time of the overload relay reduces to approx. % of the read off value. Specific characteristics for each individual setting range can be found on Page 7. Seconds Minutes h 0 XTOM Phase -Phase x Setting Current Figure. Tripping Characteristics Dimensions Page 8 Discount Symbol CD7 CA00700E

7 Accessories May 07 Accessories Auxiliary Contacts Front mounted snap-on auxiliary contacts for mini contactors are available with screw or spring cage terminals in a variety of contact configurations. Auxiliary contact modules are standard with interlocked opposing contacts, except in the case of earlymake or late-break contacts. Table. Front Mount Auxiliary Contacts for Use with Mini Contactors Conventional Free Air Contact Contact Thermal Current, Configuration Sequence Screw Spring Cage I th = I e, AC- in Amps Terminals Terminals NC XTMCXFC0 9. NO-NC XTMCXFD XTMCXFDC 9. NO-NC XTMCXFC XTMCXFCC. NC XTMCXFA0 9. NO-NC XTMCXFA XTMCXFAC 9. NO XTMCXFA 9. NO E -NC L XTMCXFAL NC 7 8 XTMCXFA0 XTMCXFAC NO-NC XTMCXFA XTMCXFAC NO-NC 7 8 XTMCXFA XTMCXFAC. 7 8 NO-NC 7 8 XTMCXFA XTMCXFAC. 7 8 NO XTMCXFA0 XTMCXFAC NO-NC N O E -NC L listed is for a quantity of one (). Orders must be placed in multiples of package quantity listed. early-make contact (NO E ), late-break contact (NC L ) XTMCXFAL XTMCXFCLC.00 Discount Symbol CD7 CA00700E

8 May 07 Accessories RC Suppressor Mechanical Interlock Table. RC Suppressor Voltage For Use with 8 XTMCA, XTMC9A 8 XTMCA, XTMC9A 0 XTMCA, XTMC9A 8 XTMCCA, XTMCC9A 8 XTMCCA, XTMCC9A 0 XTMCCA, XTMCC9A For AC operated contactors, 0/0 Hz. Note drop-out delay. listed is for a quantity of one (). Orders must be placed in multiples of package quantity listed. Varistor Suppressor Circuit Symbol A A XTMCXRSW.00 XTMCXRSA.00 XTMCXRSB.00 XTMCXRSCW.00 XTMCXRSCA.00 XTMCXRSCB.00 Table. Mechanical Interlock Description Mechanical Interlock XTMCXML 9. listed is for a quantity of one (). Orders must be placed in multiples of package quantity listed. Note: For two contactors with AC or DC operated magnet system that are horizontally or vertically mounted, the distance between contactors is 0 mm, and the mechanical lifespan is. x operations. Reversing Link Kit Table. Reversing Link Kit Description Main current wiring for XTMCXRL.00 reversing contactors and starters. Notes: The following control cables are integrated as part of the electrical interlock: KM: A KM: ; KM: KM: A Reversing Link Kit does not include mechanical interlock. See Table for Mechanical Interlock. Table. Varistor Suppressor Star-Delta (Wye-Delta) Link Kit Voltage For Use with Circuit Symbol 8 XTMCA, XTMC9A 8 XTMCA, XTMC9A 0 XTMCA, XTMC9A 80 XTMCA, XTMC9A 8 XTMCCA, XTMCC9A 8 XTMCCA, XTMCC9A 0 XTMCCA, XTMCC9A A A XTMCXVSW 7.7 XTMCXVSA 7.7 XTMCXVSB 7.7 XTMCXVSN 7.7 XTMCXVSCW 7.7 XTMCXVSCA 7.7 XTMCXVSCB 7.7 For AC operated contactors, 0/0 Hz. DC operated contactors have integrated varistor suppressors. listed is for a quantity of one (). Orders must be placed in multiples of package quantity listed. Table. Star-Delta (Wye-Delta) Link Kit Description Main current wiring for star-delta XTMCXSDL. (wye-delta) combinations. Includes the Star-Delta Bridge. Notes: The following control cables are integrated in addition to the electrical interlock: KM: A KM: ; KM: KM: A; KM: A KM: A When combined with overload relay use separate mounting. Discount Symbol CD7 CA00700E

9 Accessories May 07 Star-Delta (Wye-Delta) Bridge Connector Table 7. Star-Delta (Wye-Delta) Bridge Contact Sequence listed is for a quantity of one (). Orders must be placed in multiples of package quantity listed. Protected against direct contact in accordance with IEC. Paralleling Link Set for Main Contacts XTMCXSDB 7.0 Table 9. Connector Description For mechanically arranging 0 XTMCXCN. contactors and timing relays in combinations. listed is for a quantity of one (). Orders must be placed in multiples of package quantity listed. 0 mm distance between contactors. IP0 Sealable Transparent Shroud Table 8. Paralleling Link Set for Main Contacts Contact Sequence XTMCXPLK 7.0 listed is for a quantity of one (). Orders must be placed in multiples of package quantity listed. Protected against direct contact in accordance with IEC. th pole can be broken off: -pole: I th = 0A; -pole: I th = 0A AC- current carrying capacity of the open contactor increases by a factor of.. Table 0. IP0 Sealable Transparent Shroud Description IP0 Sealable Transparent Shroud, snap fitting on mini contactor. XTMCXSHROUD. Discount Symbol CD7 CA00700E

10 May 07 Technical Data and Specifications Technical Data and Specifications Table. XT General Specifications Description XTMCA XTMC9A XTMF9A AC Coils DC Coils AC Coils DC Coils AC Coils DC Coils Physical and Electrical (Continued) Standards IEC/EN 097, VDE 00, CSA, UL, CCC Weights in kg [lb] 0. [0.] 0.7 [0.7] 0. [0.] 0.7 [0.] 0. [0.] 0.7 [0.7] Mechanical Life Operations,000,000,000,000,000,000,000,000,000,000 Mechanical Life 0 Hz Maximum mechanical operating frequency (ops/hr) 00 Insulation Voltage (U i ) VAC Impulse Withstand Voltage (U imp ) VAC Operational Voltage (U e ) VAC Safe Isolation to VDE 0 Part and Part /A between coil and contacts (VAC) between contacts (VAC) Making Capacity (amps) Breaking Capacity (amps) /0V 80/00V 00V 0/V Short-Circuit Protection rating maximum fuse (gl/gg) Type Coordination (A) Type Coordination (A) Degree of Protection Protection against direct contact when actuated from front (IEC ) Terminal Capacity of main and auxiliary contacts Solid (mm) x (0.7.) x (0.7.) Flexible with ferrule (mm) x (0.7.) x (0.7.) x (0.7.) x (0.7.) x (0.7.) x (0.7.) IP Finger- and back-of-hand proof x (0.7.) x (0.7.) x (0.7.) x (0.7.) x (0.7.) x (0.7. x (0.7.) x (0.7.) x (0.7.) x (0.7.) x (0.7.) x (0.7.) Solid or Stranded (AWG) Terminal Screw M. M. M. M. M. M. Pozidriv screwdriver Size Size Size Size Size Size Standard screwdriver (mm) 0.8 x. x Max. Tightening Torque Nm Lb-in.. Terminal Capacity of spring cage main terminals Solid (mm) x (.) x (.) Flexible with ferrule (mm) x (.) x (.) 0.8 x. x.. x (.) x (.) x (.) x (.) 0.8 x. x.. x (.) x (.) x (.) x (.) 0.8 x. x.. x (.) x (.) x (.) x (.) 0.8 x. x.. x (.) x (.) x (.) x (.) x (0.7.) x (0.7.) x (0.7.) x (0.7.) 0.8 x. x.. x (.) x (.) x (.) x (.) Standard screwdriver (mm) 0. x. 0. x. 0. x. 0. x. 0. x. 0. x. Mounting Position As required, except vertical with terminals A/A at the bottom Environmental Ambient Temperature - to 0 C [- to F] Mechanical Shock Resistance (IEC/EN ) Half-sinusoidal shock ms Contactor without auxiliary contact module Main contact make contact Main contact break/make contact Contactor with auxiliary contact module Main contact make contact Main contact make/break contact /8g /g /8g /g /8g /g /8g /g /g Climatic Proofing Damp heat, constant, to IEC ; Damp heat, cyclic, to IEC Pollution Degree III/ III/ III/ III/ III/ III/ A A /g CA00700E

11 Technical Data and Specifications May 07 Table. XT Magnet Systems Description XTMCA XTMC9A XTMF9A AC Coils DC Coils AC Coils DC Coils AC Coils DC Coils Voltage Tolerance Pick-Up (x U c ) Single-voltage coil 0 Hz and dual-voltage coil 0 Hz, 0 Hz Dual frequency coil 0/0 Hz DC operated Power Consumption AC Operation Pick-Up VA Single-voltage coil 0 Hz and dual-voltage coil 0 Hz, 0 Hz Dual frequency coil 0/0 Hz at 0 Hz Dual frequency coil 0/0 Hz at 0 Hz Pick-Up W Single-voltage coil 0 Hz and dual-voltage coil 0 Hz, 0 Hz Dual frequency coil 0/0 Hz at 0 Hz Dual frequency coil 0/0 Hz at 0 Hz Sealing VA Single-voltage coil 0 Hz and dual-voltage coil 0 Hz, 0 Hz Dual frequency coil 0/0 Hz at 0 Hz Dual frequency coil 0/0 Hz at 0 Hz Sealing W Single-voltage coil 0 Hz and dual-voltage coil 0 Hz, 0 Hz Dual frequency coil 0/0 Hz at 0 Hz Dual frequency coil 0/0 Hz at 0 Hz DC operated Power consumption pick-up = sealing (VA/W)... Duty Factor (%) Switching Time at 0% U c Make Contact Closing delay min (ms) Closing delay max (ms) Opening delay min (ms) Opening delay max (ms) Closing delay with top mounting auxiliary contact (ms) 8 8 max. max max. max max. max. 70 Reversing contactors Changeover time at 0% U c Min (ms) Max (ms) Smoothed DC or three-phase bridge rectifier. Arcing time at V AC (ms) max. max. max. max. max. max CA00700E

12 May 07 Technical Data and Specifications Table. XT Description XTMCA XTMC9A XTMF9A AC Coils DC Coils AC Coils DC Coils AC Coils DC Coils AC- Operation Conventional free air thermal current, -pole, 0 0 Hz (A) at 0 C (I th ) at 0 C (I th ) at C (I th ) At maximum permissible ambient temperature. Table. XT Rated operation current (l e ) in amperes, at maximum permissible ambient temperature. 9 Conventional free air thermal current, -pole (I th ) AC- Operation Rated Operational Current, 0/0 Hz (I e ) in amperes (A) /0V 0V 80/00V V 0V 00V 0/V Rated power (P) in kilowatts (kw) /0V 0V 80/00V V 0V 00V 0/V AC- Operation Rated Operational Current, 0/0 Hz (I e ) in amperes (A) /0V 0V 80/00V V 0V 00V 0/V Rated power (P) in kilowatts (kw) /0V 0V 80/00V V 0V 00V 0/V Description XTMCA XTMC9A XTMF9A AC Coils DC Coils AC Coils DC Coils AC Coils DC Coils DC- Operation V V 0V V V DC- Operation V V 0V V V DC- Operation V V 0V V V Current Heat Loss (- or -pole) in watts at I th at I e to AC-/00V CA00700E

13 Technical Data and Specifications May 07 Table. XT Auxiliary Contacts Description Built-in Auxiliary XTMC Add-on Auxiliary XTMCXF Interlocked opposing contacts to ZH/7, including auxiliary Yes Yes contact module Rated impulse withstand voltage, U imp (VAC) Overvoltage category / pollution degree III/ III/ Rated insulation voltage, U i (VAC) Rated operational voltage, U e (VAC) Safe isolation to VDE 0 Part and Part (A) in VAC between coil and auxiliary contacts between the auxiliary contacts Rated Operational Current AC-, I e /0V 80/V 00V DC- (Contacts in Series) : V : 0V : 0V : V A A.A.A.A.A 0.A A A.A.A.A.A 0.A Conventional thermal current, I th A A Control circuit reliability (at U e = VDC, U min = 7 V, I min =. ma) Component Lifespan at U e = 0V AC-, operations x DC- L/R = 0 ms: contacts in series at I e = 0.A, operations x Short Circuit rating without welding Short Circuit protection rating maximum fuse, 00V gg/gl Short Circuit protection rating maximum fuse, 00V fast A A <-8, < one failure at 0 million operations Current heat loss at conventional free air thermal current I th per contact, W A A CA00700E

14 May 07 Technical Data and Specifications 7 Electrical Switching Operation Charts Squirrel-cage motors Operating characteristics Starting: from rest Stopping: after attaining a full running speed Electrical Characteristics Make (NO): Up to x rated motor current Breaking (NC): x rated motor current Squirrel-cage motors Operating characteristics Jogging, plugging, reversing Electrical Characteristics Make (NO): x rated motor current Breaking (NC): x rated motor current Rated output of three-phase motors, 0 0 Hz kw Rated operational current l e 0 0 Hz A AC-/00V XTMC 9A XTMC A XTMC DC Coil XTMC AC Coil Component lifespan (millions of operations) Rated output of three-phase motors, 0 0 Hz kw Rated operational current l e 0 0 Hz A XTMC 9A XTMC A.... AC-/00V Component lifespan (millions of operations) Figure. Normal Switching Duty AC-/00V Figure. Extreme Switching Duty AC-/00V Breaking current AC-/00V Short-time current A AC-/00V XTMC A XTMC 9A XTMC A XTMC 9A Component lifespan (millions of operations) Seconds 7 0 Duration of load min min min min min Figure. Switching Duty for Non-motor Loads, - & -Pole AC-/00V Figure. Short Time Loading, -Pole AC-/00V (time interval between two loading cycles: minutes) CA00700E

15 8 Dimensions May 07 Dimensions D M. [.] 8 [8] 0 [.97] [] [.7] 9 [.9] [.77] D [.] 8 [8] XTMC XTMCC [.77] [.] D [.0] [.] D 8 [.7] 8 [.9] Figure 0. Non-reversing Mini Contactor with Overload Relay Figure 7. Non-reversing Mini Contactor [.0]. [.] [.77] [.0] Figure. XTMCXRSA, XTMCXVSA Mini Suppressors Approximate Dimensions in mm [in] [.9] 8 [.] 80 [7.09] 8 [.7] 8 [8] [.77] Figure 8. Star-Delta Starter Combinations [.77] 9 [.7] [.0] Figure. XTMCXTSA Mini Sealable Shroud Approximate Dimensions in mm [in] 8 [.] 8 [8] [.] 9 [.70] [.] [.8] Figure 9. Reversing Mini Contactor 8 [8] [.] 9 [.70] Figure. XTMCXML Mechanical Interlock Approximate Dimensions in mm [in] CA00700E

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