High Power Test Fixture System
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1 High Power Test Fixture System Product Note B A 6501 W. Frye Road, Chandler, AZ Tel: (480) Fax: (480) Website: icmicrowave.com Page 1
2 Introduction to the ICM High Power Test Fixture System ICM High Power Test Fixture System Assembled The ICM High Power Test Fixture is very flexible and is able to test many different package sizes quickly and economically. Individual components can be interchanged to accommodate specific test applications. The launch sections can be in 50 ohms or can have pre-matching circuitry. The fixture can be operated with air or liquid cooling. The Heatsink can be removed in order to mount the test fixture onto a hot-cold plate for environmental control. (Click on the picture above for a full page view) High Power Test Fixture System Exploded The ICM High Power Test Fixture is assembled from individual components which are chosen for the specific test application. In order to test different packages, only the midsection has to be changed if the transistor has the same tab width. The launch sections can be interchanged in order to accommodate different tab widths. Different connector options are available for the transition assemblies. All components are mounted onto the base & Heatsink assembly. (Click on the picture above for a full page view) TRL Calibration Standards Calibration should be done inside the fixture in order to eliminate the influence of the test fixture (de-embedding). The TRL Standards are available for 50 ohm and lower impedances such as 11.3 ohms. The standards have to be compatible with the tab width of the DUT and the launches in order to get a good calibration. Different materials must be considered in order to physically realize the launches and the calibration standards. Complete calibration coefficients are supplied with every fixture. (Click on the picture above for a full page view) Page 2
3 Overview High Power Test Fixture System High power test fixtures are used in several different configurations: First, the Transistor packages have to be measured in a 50-ohm environment in order to establish the parasitic elements of the package. Internally matched transistors are also measured in a 50-ohm environment. Power transistors are measured in Load Pull Systems to establish the desired parameters. Another application is to measure packaged devices with matching circuits at the input and the output. Quarter wavelength matching circuits are used to present a lower impedance to the device under test (DUT). Page 3
4 High Power Test Fixture System Exploded The ICM High Power Test Fixture is assembled from individual components which can be chosen for the specific test application. The Midsection is chosen for the specific transistor package. The width of the transistor tabs influence the input and output Microstrip Launches. Different connector options are available for the Transition Assemblies. All components are mounted onto the Base & Heatsink. TRL Calibration Kits Calibration should be done inside the fixture in order to eliminate the influence of the test fixture (de-embedding). TRL Calibration standards are available for 50 ohms and for lower impedances such as 11.3 ohm. Different standards are needed for different package lead widths (e.g., lead width of 500, 225, etc.) Different materials have to be considered in order to physically realize the desired launch. Page 4
5 Midsections for High Power Transistors A = Width of package including tolerance, (RF-in to RF-out) B = Length of package (perpendicular to "A") Depth = Bottom of package to underside of RF-tab including tolerance C = center to center of mounting holes Typical Midsection Dimensions on midsection Page 5
6 Midsections DUT Package Number ICM p/n A B Depth C Special Note Manufacturer Tab Width A ** offset Dual A ** Ericsson A ** Ericsson A ** Ericsson , issue D, style , issue A A ? MRF 18060A Motorola A , issue D A S/A A Motorola 500 Style 101 A Tropian 360B-03, issue D A Motorola CS-12 A RF,4 GRD Kyocera P001 (type 465 pkg) A Kyocera 465C-01, issue O A no flange Motorola , issue F A Motorola C-01, issue A A Motorola 225 SOT502A A BLF Philips 500 * Depth between bottom of DUT to under leads (minimum value) For other models or custom designs, please contact the factory Page 6
7 Microstrip Launches for High Power Test Fixture 500 wide launch assembled 500 wide launch exploded 50 to 11 Ohm launch on 25 Alumina 50 to 11 Ohm launch on 25 Alumina exploded Page 7
8 50 Ohm Input / Output Launch Assemblies 50 ohm Launch (assembled) 50 ohm Launch (exploded) 50 Ohm Launch Assemblies Microstrip Width Material 0.25" FR " FR " FR " FR " FR-4 25 Alumina 50 Alumina 32 RO4003 ICM p/n Substrate Length (inch) Substrate Width (inch) Contacts Pusher A a DURA A A a DURA A A DURA A A DURA A A RF, 2 GRD A DURA A DURA A A DURA A A Tab p/n Remarks CS-12 Pkg For other models or custom designs, please contact the factory For non - 50 ohm, see Input Match Assemblies or Output Match Assemblies Page 8
9 Pusher Assemblies Pusher Assemblies are used to clamp the DUT leads securely to the Pusher Pusher center matches the width of the tab and the Tab for calibration kit (to bridge from to ) Pusher Assemblies ICM p/n Pusher Tab Width Tab Notes A " n/a A " n/a A B 0.500" n/a A " for A A Page 9
10 Transition Assemblies Transition Assemblies for High Power Test Fixtures Transition with 7/16 Conn. RF-Pin for interface Transition Assemblies Connector Style Microstrip Launch Pin Interface ICM p/n Notes APC-7 18 A for 25 Alumina APC-7 50 A for 50 Alumina APC A N (f) 109 A for 250 & 500 trace on FR4 for 250 & 500 trace on FR4 7/16" (14mm) (f) 18 A A for 25 & 50 Alumina 7/16" (14mm) (m) 18 A for 25 & 50 Alumina 7/16" (14mm) (f) 109 A A APC A Super-SMA (3.5 mm) (f) for 250 & 500 trace on FR4 for 250 & 500 trace on FR4 18 A for 25 & 50 Alumina For other models or custom designs, please contact the factory Page 10
11 Base and Heatsink Assemblies Version Standard ICM p/n A For custom versions, please contact the factory. Page 11
12 TRL Calibration Kits 125 FR-4 TRL Cal Kit A A 250 FR-4 TRL Cal Kit A ICM p/n Material Thickness TRL Calibration Kits Frequency Range Impedance A FR " DC - 4 GHz 50 ohm A FR " DC - 3 GHz 50 ohm A A FR " DC - 3 GHz 50 ohm A FR " DC - 4 GHz 50 ohm A FR " DC - 8 GHz 50 ohm A FR " GHz 50 ohm A FR " GHz 50 ohm Trace Width approx. 62 approx. 125 approx. 250 approx. 500 approx. 125 approx. 250 approx. 500 A Alumina 25 DC GHz 50 ohm 25 A A Alumina 50 DC - 10 GHz 50 ohm 50 A Alumina 50 DC - 10 GHz approx. 11 ohm 500 A Alumina GHz approx. 11 ohm 500 A A Alumina GHz approx. 11 ohm 500 A Alumina GHz approx. 11 ohm 250 A Alumina GHz approx. 11 ohm 250 A RO " DC GHz 50 ohm For other models or custom designs, please contact the factory approx. 66 Page 12
13 Input Match Assemblies (with Matching Circuit) Input Launch with matching circuit Input Launch with matching circuit (exploded) Microstrip Width 25 / / / 500 Material 25 Alumina 50 Alumina 50 Alumina ICM p/n Substrate Length (inch) Substrate Width (inch) Contacts Pusher A DURA A A DURA A A A DURA A Tab p/n Remarks input section 50 to 11 ohm input section 50 to 11 ohm custom taper 50 to 11 ohm Customer to supply DXF-file for matching circuit For other models or custom designs, please contact the factory For 50 ohm Input and Output launches, see Input / Output Launches Page 13
14 Output Match Assemblies (with Matching Circuit) Output Launch with matching circuit Output Launch with matching circuit (exploded) Microstrip Width 250 / / / 50 Material 25 Alumina 50 Alumina 50 Alumina ICM p/n Substrate Length (inch) Substrate Width (inch) Contacts Pusher A DURA A A DURA A A A DURA A Tab p/n Remarks output section 11 to 50 ohm output section 11 to 50 ohm custom taper 11 to 50 ohm Customer to supply DXF-file for matching circuit For other models or custom designs, please contact the factory For 50 ohm Input and Output launches, see Input / Output Launches Page 14
15 High Power Test Fixture Example #1 Task: DUT: Measure Transistor Package in 50 Ohm Environment Case , Issue F Condition: Transistor Tab Width: Dielectric Material: 50 Ohm 215 FR-4 Components Selected Midsection A (Select dimensions A, B, C and depth for package to be tested) Base and Heatsink A (Heatsink can be removed to mount base onto Hot/Cold plate) Page 15
16 Input Microstrip Launch A (Microstrip trace width should match the width of the DUT Leads) Output Microstrip Launch A (Microstrip trace width should match the width of the DUT Leads) Transition A (Select transition assembly with desired RF-Connector and correct RF-pin for interface to launches) Pusher (input side) A (The width of the pusher assembly should be the same as the width or wider) Pusher (output side) A (The width of the pusher assembly should be the same as the width or wider) Calibration Kit A A (Select TRL Calibration kit for desired impedance, launch material, thickness and frequency range) For other models or custom designs, please contact the factory Page 16
17 High Power Test Fixture Example #2 (with 10 Ohm pre-matching) Task: Device to be Tested: Condition: Transistor Tab Width: Dielectric Material: Measure Transistor Package in 10 Ohm Environment Case , Issue F Approx. 10 Ohm Alumina Components Selected Midsection A (Select dimensions A, B, C and depth for package to be tested) Base and Heatsink A (Heatsink can be removed to mount base onto Hot/Cold plate) Page 17
18 Input Microstrip Launch A (Microstrip trace width should match the width of the DUT Leads) Output Microstrip Launch A (Microstrip trace width should match the width of the DUT Leads) Transition A (Select transition assembly with desired RF-Connector and correct RF-pin for interface to launches) Pusher (input side) A (The width of the pusher assembly should be the same as the width or wider) Pusher (output side) A (The width of the pusher assembly should be the same as the width or wider) Calibration Kit A (Select TRL Calibration kit for desired impedance, launch material, thickness and frequency range) For other models or custom designs, please contact the factory Page 18
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