Agenda: Excellence in Connectivity Solutions
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- Hugh Sims
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2 Agenda: Company introduction Product introduction minibend family SMPM-T Custom Ganged CONs High Freq. CAY Phase shifters Dynamic High Flex Solutions SUCOFLEX 229 VITA 67
3 Company introduction H+S Astrolab Organization Headquarter Warren, NJ, USA facility: Approximately 120 employees AS9100/ISO 9001:2008 certified Costa Rica facility: Approximately 80 employees Duplicates the New Jersey facility in layout using state of the art machinery for S&D products covered by a US DDTC Manufacturing License Agreement (MLA)
4 Company introduction Cable Assembly, Connector & Adaptor Manufacturing Area
5 Company introduction Cable Manufacturing- Horizontal Taping Machines
6 Company introduction Cable Manufacturing- Vertical Taping Machine Fine Pitch & Diameter Control Taping Processes High resolution tape tension control with gravitational variances removed 0.7 Density PTFE tape thicknesses as small as in. [0.025 mm] Taping head rotation up to 3,000 RPM Diameter control within ± in. [±0.013 mm]
7 Company Introduction Wardwell Speedmaster- and Rapid Braider Fine Wire Braiders
8 Company introduction In-house electrical testing Our in-house testing lab is equipped with automatic network analyzers including model numbers: Agilent 8361A 67 GHz PNA Agilent 8364A 50 GHz PNA Agilent 8364B 50 GHz PNA Agilent N5230A 50 GHz PNA-L Agilent N5225A 50 GHz PNA 110GHz NWA available in 2015
9 Product introduction Minibend Family
10 Product introduction minibend, mini141 & microbend Advanced Solderless Connection Family of Flexible coaxial cable assemblies Point-to-point interconnections between RF modules, use in low profile Frequency range up to 90 GHz Triple shielded for high isolation (minibend H / 5 shielded) Direct replacement for.047,.086 and.141 semi rigid cables Eliminates need for costly right angle connectors Pull force >10-25 lbs ( N) minimum
11 Product introduction minibend, mini141 & microbend Solderless Connection
12 Product introduction Advantages of minibend, mini141 & microbend.vs. semi rigid cables Reduction of customer operational costs: Eliminating the need for predefined custom lengths and bend configurations No expensive CAD drawings necessary Lower integration costs Lower failure rate due to solder joint failures during assembly
13 Product introduction Advantages of minibend, mini141 & microbend.vs. semi rigid cables Cost efficiency: No additional costs for generation of CNC programs No development and production of expensive mechanical tools No cost-intensive soldering process Eliminates need for costly right angle connector Reduced packing costs
14 Product introduction Advantages of minibend, mini141 & microbend vs. conformable semi rigid & flexible microwave CAY Installation advantages: Tightest bend configuration available vs. flexible assemblies Shortest male connectors, no right angle connectors necessary, no taper sleeve, standard lengths stocked Extremely reliable 30X bending (+/- 90 ) without degradation in VSWR or insertion loss. Lower weight than Semi Rigid CAYs Wider Temperature Range than Semi Rigid Phase Stable Flexible CAYs available
15 Product introduction Additional technical advantages minibend L 30% lower loss than.086 semi-rigid and conformable cable Excellent phase and insertion loss stability over temperature mini141 20% lower loss than.141 semi-rigid and conformable cable Excellent phase and insertion loss stability over temperature Extensive connector portfolio up to 40 GHz microbend 30% lower loss than.047 semi-rigid and conformable cable Excellent phase and insertion loss stability over temperature SMPM-T design allows for the smallest possible spacing between connector centerlines for a threaded connector. Extensive connector portfolio up to 90 GHz
16 Attenuation [db/m] MULTIFLEX 86 vs. Minibend L 32024E Insertion Loss Expected loss savings on a 610mm / 24inches assembly: GHz Frequency [GHz] (nom) MF86 (nom) (max) MF86 (max)
17 Confidential Astrolab - Products & performance minibend minibend 1.85mm plug minibend SMA bulkhead jack minibend SMP socket Excellence in in Connectivity Solutions September 2013 Astrolab 47
18 Confidential Astrolab - Products & performance minibend minibend 2.9mm plug minibend SMP shroud minibend SMP shroud Excellence in in Connectivity Solutions September 2013 Astrolab 48
19 Confidential Astrolab - Products & performance minibend minibend BMA bulkhead plug minibend SMA plug (Hi-Rel) minibend SSMA shroud Excellence in in Connectivity Solutions September 2013 Astrolab 49
20 Confidential Astrolab - Products & performance minibend minibend SMA Jack minibend SMA Jack minibend SMP Float Mount Excellence in in Connectivity Solutions September 2013 Astrolab 50
21 Confidential Astrolab - Products & performance mini141 mini141 SMA mini141 BMA Excellence in in Connectivity Solutions September 2013 Astrolab 51
22 Confidential Astrolab - Products & performance microbend microbend SMPM microbend 2.9 mm Excellence in in Connectivity Solutions September 2013 Astrolab 52
23 Minibend Radiation Resistance 80MRad Radiation Resistance Tests have been performed by Airbus Space: No RF Performance degradation up to 80MRad FEP cable Jacket started to get brittle at 38MRad Standard minibend CAYs are rated 30MRad
24 Radiation Resistance Improved Minibend HBR Development Project Target: Minibend HBR rated to 200MRad To be used for non radiation protected Space flight environment Free samples available by End of January 2015 How do we achieve that: Radiation Resistance tests will be done Minibend H 5 shielded construction to add additional shielding against Radiation to protect the cable core Using 200MRad rated ECTFE jacket material by End of February 2015
25 SPACE FLIGHT 28
26 THERMAL VACUUM TESTING 29
27 32071 High Power 14 GHz Microwave CAY
28 Product introduction SMPM-T to 67 GHz
29 Product introduction High Density Interconnect Solution with High Electrical Stability Key Features Excellent DC to 67 GHz performance coaxial-tocoaxial or coaxial-to-pcb transition No electrical length and phase delay variation under vibration, shock or movement Excellent return loss The threaded Nut improves the shielding performance level by 10 db over the entire frequency band low cross talk The SMPM-T is the smallest threaded interface available that complies with MIL-STD-348 Meets the high density interconnect requirements of the industry with 5.08 mm pitch (0.2 inch)
30 Product introduction Component Solutions SMPM-T Straight Cable Jack (female) SMPM-T Hermetic Shrouds With Square Contact Ends SMPM-T Panel Mount Connector SMPM-T male PCB Mount Connector
31 Product introduction Component Solutions SMPM-T male Right Angle PCB Mount Connector SMPM-T male Edge Mount Connector SMPM-T male 2.9 mm Plug Adaptor SMPM-T male 2.9 mm Jack Adaptor
32 Product introduction SMPM-T Interface Connector Design SMPM-T Design Concept and Objectives Design objectives: Electrical and mechanical stability of a threaded connector with center-line pitch of 5mm Incorporate an standard industry interface (settled on SMPM, aka mini SMP, GPPO ) Provides excellent RF performance up to 67 GHz. Result: Sub-Miniature Push-On Micro-Miniature Threaded (SMPM-T) interface.
33 Product introduction SMPM-T Interface Connector Design SMPM-T Size Reduction 75% reduction in the connector centerline spacing in comparison to SMA panel mount connectors. 5mm pitch distance, allows reducing the size of RF modules with multiple connections on a single surface. The SMPM-T connector pair is 85% less mass than an SMA pair
34 Product introduction SMPM-T Interface Connector Design SMPM-T Performance Torqued down nut provides constant positive axial force at the interface reference planes and removes any possibility for separation during vibration or shock. Coupling nut is improving the insulation performance 10dB vs. SMPM Eliminates need for full detents, improves the mating cycles from 100 to 1000
35 Phase Variation ( ) Product introduction SMPM-T Interface Connector Design SMPM-T vs. SMPM Phase Variation under Vibration. 10 Interface Separation Phase Variation vs. Frequency SMPM Interface Phase Variation Allowance SMPM-T Measured Phase Variation SMPM Measured Phase Variation Frequency (GHz)
36 RF Leakage (db) Product introduction SMPM-T Interface Connector Design SMPM vs. SMPM-T RF Leakage Measurements in a Triaxial Chamber 0 RF Leakage Measurements in a Triaxial Chamber SMPM-T Connector Pair SMPM Connector Pair Frequency (GHz)
37
38
39 Product introduction SMPM-T Testing Heritage TEST PARAMETER TEST METHOD PERFORMANCE LEVEL Random Vibration MIL-STD-202, Method G rms Sine Vibration MIL-STD-202, Method G peak Mechanical Shock MIL-STD-202, Method ,000 G peak MIL-STD-883, Method ,500 G peak Thermal Shock MIL-STD-202, Method cycles: -55 C/+125 C Constant Acceleration MIL-STD-883, Method ,000 G
40 MXP with SMPM-T
41 Custom Ganged Connectors
42 Custom Ganged Connectors
43 Custom & High Performance CAY Test Cables Cable Assemblies
44 Product introduction 100 GHz mm (M)/1.0 mm (M) to Instrument Test Cable Highest Performance/$ ratio with proven performance to 110 GHz
45 Product introduction Microbend 1R-2.5 to -16, 1mm Plug to 1mm Plug Cable Assembly (85GHz CAR Radar)
46 High Performance Phase Shifters & Microwave Adaptors Phase Shifters Microwave Adaptors
47 Product introduction Phased array Antenna Phase matched Assemblies with phase tolerance of +/- 2 connecting power divider and antennas Phase shifters adjust the required phase requirement of the antennas Phase requirement between antennas: +/- 0.5 Input signal Amplifier Power divider Phase shifters
48 Product introduction HUBER+SUHNER Space Flight Phase Shifters ments/industrial/spacebrochureen/
49 Dynamic Flex Application Solutions
50 Product introduction Flexure requirements must be clearly defined: bend radii, angular sweeps, and axis of motion
51 Product introduction
52 SUCOFLEX 229
53 Development Projects VITA 67: Multi-position Backplane RF Modules
54 Development Projects Vita 67 RF SMPM Modules VITA VME bus International Trade Association Members TE, SV, Mercury, Boeing, Harris, General Dynamics, H+S Astrolab VITA 67 COAXIAL SMPM CONTACTS
55 Development Projects Vita 67 Configurations
56 Development Projects Vita 67 Configurations Description: Modular, high density, blind-mate RF backplane connection system Combining a high performance, broad bandwidth multi-position RF interconnect in a customer configurable platform. Applications: Backplane/daughter card appl. Ground BTS & COMM systems Central computing, satellite on-board and ship-board computing Land and sea anti-ballistic signal processing Avionics and ground based radar systems UAV electronic sensing and processing Electronic countermeasure systems Potential Customers: Cobham Mercury Raytheon BAE Airbus
57 TE compatible Astrolab Vita 67.2 / microbend solution
58 Thank you
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