Draw wire sensors, draw wire sensors for displacement, position

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1 Draw wire sensors, draw wire sensors for displacement, position Sensors based on potentiometer and encoder, for industrial and OEM applications for measurement of lengths, stroke, displacement, position, distance reliable draw wire sensors for measurement of lifting, liftings, displacement, distance, position, lengths, distance, for industrial applications in storage techniques and conveyor technique, industry sensors, absolute-encoder, automation, encoder, incremental-encoder, customer-specific, plastic housing, lengths measurement, measurement devices, potentiometer, potentiometric, position sensors, position measurement, profile housing, robust, wire-lengths-encoder, draw wire sensors, draw wire transducer, draw wire displacement transducer, draw wire displacement sensor, sensor, displacement measurement, angle encoder, displacement wire sensors, also for customer-specific OEM sensors

2 22 nalog series Very robust sensor housing Easy and flexible mounting Compact design with long ranges nalog string pots for applications Model -U/I (-P) with long measuring range The series offer measurement ranges from 3000 to mm. This string pots feature a rugged design and high measurement accuracy. Various types of signal out- 2x set screw M4 36 4x M6 puts and an optimized size make this wire ø58 sensor series suitable for a wide range of applications, also in harsh industrial environments U/I: 123 P: Measuring range / Model -U/I ( -P) 50 wire stripper 5 2x set screw M x slot nuts 115 Dimensions in mm, not to scale. Please ask for detailed reference drawings. 36 Measuring range

3 23 Model WDS WDS WDS WDS WDS WDS Measuring range Output Linearity Resolution Sensor element Temperature range 3000mm 4000mm 5000mm 7500mm 10000mm 15000mm P, U, I ±0.1% FSO ±3mm ±0.15 % FSO - ±6mm ±7.5mm ±11.3mm ±15mm ±22.5mm quasi infinite hybrid-potentiometer C Material Sensor mounting Wire mounting Wire acceleration Wire retraction force (min) Wire extension force (max) housing draw wire aluminum coated polyamid stainless steel (ø 0.45mm) coated polyamid stainless steel (ø 1.0mm) slot nuts wire clip appr. 6g 4.5N 4N 4N 8N 8N 8N 8N 8.5N 9N 24N 21N 25N Protection class DIN EN 529 IP 65 (only if connected) Vibration IEC g, 20Hz - 2kHz Mechanical shock Electrical connection IEC output P output U/I 50g, 20ms integral cable, axial, 1m long connector, radial, 8-pin, DIN45326 Weight FSO = Full Scale Output Specification for analog outputs on page 33. appr. 1.1kg 2.2kg 3.2kg 3.5kg rticle description WDS SR - U Model Measuring range in mm Output P: potentiometer connection C: -3000/4000/5000 connection S: -7500/10000/15000 U: voltage connection SR: -3000/4000/5000 connection S: -7500/10000/15000 I: current connection SR: -3000/4000/5000 connection S: -7500/10000/15000 Connection SR: radial plug (incl. female connector) S: axial plug (incl. female connector) C: integral cable, axial, 1m

4 24 Digital series Very robust sensor housing Easy and flexible mounting Compact design with long ranges Digital string pots for applications Model -HTL/TTL with long measuring range The series offer measurement ranges from 5000 to mm. This string pots feature a rugged design and high measure- wire stripper 50 ø20.2 ø30 2x set screw M4 36 2x slot nuts ment accuracy. Various types of signal outputs and an optimized size make this wire 145 ø58 sensor series suitable for a wide range of applications, also in harsh industrial environments x M6 Model -SSI ø58 ø58 Model -CO/P Measuring range Dimensions in mm, not to scale. Please ask for detailed reference drawings.

5 25 Model WDS WDS WDS WDS Measuring range Output Linearity 5000mm 7500mm 10000mm 15000mm HTL, TTL, SSI, P, CO ±0.01 % FSO - - ±1mm ±1.5mm ±0.02 % FSO ±1mm ±1.5mm - - Resolution Sensor element Temperature range Material Sensor mounting Wire mounting Wire acceleration Wire retraction force (min) Wire extension force (max) Protection class HTL, TTL SSI, P, CO housing draw wire 0.105mm (9.52 pulses/mm) 0.038mm incremental-/absolute-encoder C aluminum coated polyamid stainless steel (ø 1.0mm) slot nuts eyelet 5g 6g 3g 3g 4N 8N 8N 8N 16N 24N 21N 25N IP 65 (only if connected) Vibration IEC Mechanical shock IEC output HTL/TTL 20g, 20Hz - 2kHz 50g, 10ms integral cable, radial, 1m long Electrical connection output SSI output P, CO connector, radial, 12-pin bus cover Weight appr. 2kg appr. 2.5kg appr. 3.5kg appr. 4.5kg FSO = Full Scale Output Specifications for digital outputs page 34 and continuing. rticle description WDS SR - SSI Measuring range in mm Output option TTL HTL SSI CO: CNopen P: Profibus DP Connection SR (only SSI): radial plug (incl. female connector) CR (only HTL, TTL): integral cable, radial, 1m H (only CO, P) Model

6 32 ccessories and mounting WE-x-M4, WE-x-Clip Wire extension x=length TR1-WDS Pulley wheel, adjustable pplication example with accessories TR3-WDS Pulley wheel, fixed GK1-WDS ttachment head for M4 MH1-WDS Magnetic holder for wire mounting MH2-WDS Magnetic holder for sensor mounting MT--WDS mounting clips MH1-WDS magnetic holder measuring range MT--WDS Mounting clamp for WDS-P FC8 Female connector for WDS, 8-pin FC8/90 Female connector 90 for WDS, 8-pin WE-x-Clip wire extension PC 3/8 Sensor cable, length 3 m PS 2010 Power supply (chassis mounting 35 x 7. 5 mm); input 120/230 VC; output 24 VDC / 2.5 ; L//H 120 x 20 x 40 mm TR3-WDS pulley wheel, fix WDS-MP Mounting plate for P sensors TR1-WDS pulley wheel, adjustable x ø4.5 2x ø5.3 Mounting plate WDS-MP Installation information: Wire attachment: The free return of the measurement wire is not permissible and it is essential that this is avoided during installation. Wire exit angle: When mounting a draw-wire displacement sensor, a straight wire exit (±3 tolerance) must be taken into account. If this tolerance is exceeded, increased material wear on the wire and at the wire aperture must be expected. wire aperture 0 (±3 tolerance)

7 33 Electrical data analog Potentiometric output (P) Supply voltage max. 32 VDC at 1kOhm / 1W max Resistance 1kOhm ±10 % (potentiometer) input + 1 Temperature coefficient ± % FSO/ C ground signal % Sensitivity depends on measuring range individually shown on test report 1 = white 2=brown 3=green 0% R1K Voltage output (U) Supply voltage Current consumption VDC (non stabilized) 30m max Output voltage VDC option / ±5 V Load impendance >5kOhm Signal noise 0.5mV eff supply ground signal ground zero gain U 0-10 Vdc Temperature coefficient Electromagnetic compatibility (EMC) djustment ranges Zero ±0.005 % FSO/ C EN EN ±20 % FSO Sensitivity ±20 % Current Output (I) Supply voltage Current consumption Output current Load Signal noise VDC (non stabilized) 35m max m <0Ohm <1.6 µ eff Temperature coefficient ±0.01 % FSO/ C supply ground zero I 4-20 m gain Electromagnetic compatibility (EMC) djustment ranges Zero EN EN ±18 % FSO Sensitivity ±15 % 8

8 34 bsolute encoder output specifications: SSI Contact description 1U 2 GND 3 Pulse + 4 Data + 5 ZERO 6 Data - 7 Pulse - 8/10 DTVLID DTVLID MT UP/DOWN 11/12 Encoder power supply connection. Encoder ground connection. The voltage drawn to GND is U. Positive SSI pulse input. Pulse + forms a current loop with pulse -. current of approx. 7 m in direction of Pulse + input generates a logical 1 in positive logic. Positive, serial data output of the differential line driver. High level at the output corresponds to logical 1 in positive logic. Zero setting input for setting a zero point at any desired point within the entire resolution. The zeroing process is triggered by a High pulse (pulse duration 100 ms) and must take place after the rotating direction selection (UP/DOWN). For maximum interference immunity, the input must be connected to GND after zeroing. Negative, serial data output of the differential line driver. High level at the output corresponds to logical 0 in positive logic. Negative SSI pulse input. Pulse - forms a current loop with pulse +. current of approx. 7 m in direction of Pulse - input generates a logical 0 in positive logic. Diagnosis outputs DV and DV MT Jumps in data word, e.g. due to defective LED or photoreceiver, are displayed via the DV output. In addition, the power supply of the multiturn sensor unit is monitored and the DV MT output is set when a specified voltage level is dropped below. oth outputs are Low-active, i.e. are switched through to GND in the case of an error. UP/DOWN counting direction input. When not connected, this input is on High. UP/ DOWN-High means increasing output data with a clockwise shaft rotating direction when looking at the flange. UP/ DOWN-Low means increasing values with a counter-clockwise shaft rotating direction when looking at the flange. Not in use Pin assignment Pin Cable color ssignment 1 brown U 2 black GND 3 blue Pulse + 4 beige Data + 5 green ZERO 6 yellow Data - 7 violet Pulse - 8 brown/yellow DTVLID 9 pink UP/DOWN 10 black/yellow DTVLID MT Inputs Control signals UP/DOWN and Zero Level High > 0.7 U Level Low < 0.3 U Connection: SSI pulse Optocoupler inputs for electrical isolation Please use leads twisted in pairs for extension cables. UP/DOWN input with 10 kohms to U, zeroing input with 10 kohms to GND. Outputs SSI data Diagnostic outputs Push-pull outputs are short-circuit-proof Level High Level Low RS485 driver > U -3.5 V (with I = -20 m) < 0.5 V (with I=20m)

9 ON 1 35 bsolute encoder output specifications: CNopen CNopen features us protocol CNopen Device profile CNopen - Ci DSP 406, V 3.0 CNopen Features Device Class 2, CN 2.0 Operating modes Polling Mode (asynch, via SDO) (with SDO progr.) Cyclic Mode (asynch-cyclic) The encoder cyclically sends the current process actual value without a request by a master. The cycle time can be parameterized for values between 1 and ms. Synch Mode (synch-cyclic) The encoder sends the current actual process value after receiving a synch telegram sent by a master. The synch counter in the encoder can be parameterized so that the position value is not sent until after a defined number of synch telegrams. Preset value Rotating direction Diagnosis cyclic Mode (synch-acyclic) With the "Preset" parameter the encoder can be set to a desired actual process value that corresponds to the defined axis position of the system. The offset value between the encoder zero point and the mechanical zero point of the system is saved in the encoder. With the operating parameter the rotating direction in which the output code is to increase or decrease can be parameterized. Scaling The steps per revolution and the total revolution can be parameterized. The encoder supports the following error messages: - Position and parameter error - Lithium cell voltage at lower limit (Multiturn) Default setting 50 kbit/s, node number 0 CN_L CN_H U GND CN_L CN_H U GND ON Setting CNopen baud rate aud rate Setting Dip Switch kit/s OFF OFF OFF 20kit/s OFF OFF ON 50kit/s OFF ON OFF 125kit/s OFF ON ON 250kit/s ON OFF OFF 500kit/s ON OFF ON 800kit/s ON ON OFF 1Mit/s ON ON ON Contact description CNopen CN_L CN_H U GND Setting of terminating Resistor for CNopen ON CN us Signal (dominant Low) CN us Signal (dominant High) Supply voltage VDC Ground contact for U (Terminals with the same designation are internally interconnected) 1 ON = Last user OFF = User X Settings of user address for CNopen ddress can be set with rotary switch. Example: User address 23

10 36 bsolute encoder output specifications: Profibus Profibus-DP features us protocol Profibus-DP Profibus features Device Class 1 and 2 Data exch. functions Input: Position value dditional parameterized speed signal (readout of the current rotary speed) Output: Preset value Preset value With the "Preset" parameter the encoder can be set to a desired actual value that corresponds to the defined axis position of the system. Parameter functions Scaling: Diagnosis Rotating direction: With the operating parameter the rotating direction for which the output code is to increase or decrease can be parameterized. The steps per revolution and the total revolution can be parameterized. The encoder supports the following error messages: - Position error - Lithium cell voltage at lower limit (Multiturn) Default setting User address 00 Settings of user address for Profibus-DP ddress can be set with rotary switch. Example: User address ON U GND U GND Settings of terminating resistors for Profibus-DP ON Contact description Profibus-DP negative serial data line Positive serial data line U Supply voltage VDC GND Ground contact for U (Terminals with the same designation are internally interconnected) 1 2 ON = last user OFF = user X

11 37 Output specifications Incremental-encoder Signal output O Pin assignment TTL, HTL Pin Cable color ssignment 1 pink inv blue red black U Sense N (reference pulse) N inv. (reference pulse inv.) 5 6 brown green inv grey white/green GND 11 white GND Sense 12 brown/green U O Output TTL Linedriver (5 VDC) Pin 2 and Pin 12 are internally connected as well as Pin 11 and 10. For cable lengt h >10 m twisted pair wires are required. Level High > 2.5V (with I = -20m) Level Low < 0.5V (with I = 20m) Load High < 20m Output,,,, O Output HTL Push-pull ( VDC) Level High > U -3V (with I = -20m) Level Low < 1.5V (with I = 20m) Load < 40m Output,,,, O Output E Push-pull (5 VDC) Level High U -2.5V Level Low < 0.5V Load < 50m Output,, O Output E830 Push-pull ( VDC) Level High U -3V Level Low < 2.5V Load < 50m Output,, O Connection assignment E, E830 Pin Cable color ssignment - white 0V - brown +U - green yellow grey 0

12 More Precision. Sensors and systems Sensors and measurement devices Measurement systems for displacement, position and dimension for non-contact temperature measurement for online/offline quality control Modifications reserved / Y E030019JKR MICRO-EPSILON Headquarters Koenigbacher Str Ortenburg / Germany Tel. +49 (0) 8542 / Fax +49 (0) 8542 / info@micro-epsilon.com MICRO-EPSILON UK Ltd. Unit 1 Pioneer usiness Park Ellesmere Port CH65 1D Phone +44 (0) info@micro-epsilon.co.uk MICRO-EPSILON US 8120 rownleigh Dr. Raleigh, NC / US Phone +1/919/ Fax +1/919/ info@micro-epsilon.us

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