RC-H5 1350V Next Generation Reverse Conducting IGBT. January 2014
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1 RC-H5 1350V Next Generation Reverse Conducting IGBT January 2014
2 Overview What is the RC-H5? What is driving the induction cooking market? How does the RC-H5 help customers meet their needs? When & where can I get more information? Page 2
3 What is RC-H5? Next generation Reverse Conducting discrete IGBT for resonant switching applications, like Induction Cooking Builds on the successful RC-H3 technology Designed to meet specific trends in IH applications Extends performance leadership First device in the RC-H5 is IHW20N135R5: 20A, 1350V More products based on similar technology to follow Page 3
4 Induction Cooking Application Landscape Half Bridge Topology Single Ended Topology Most common applications: Multi-Hob Induction Stoves Inverterized Microwave Ovens Most common applications: Table Top Induction Cooker Induction Rice Cooker Inverterized Microwave Ovens Page 4
5 RC-H5 Offers a Comprehensive Solution with No Compromises Better Efficiency Higher Reliability RC-H5 = Complete System Leadership Lower System Costs Compact Design (Thermal Performance) Page 5
6 IGBT Topologies in Induction Heating and Microwave Ovens Half Bridge Topology: 600V+ Single Ended Topology: 1200V+ P+ SW1 SW2 SW1 Reverse Conducting IGBTs designed specifically for soft switching topologies RC-H family of devices optimized for the requirements of Induction Cooking systems Page 6
7 Reverse Conducting IGBTs Overview Technology Concept Free-wheeling diode monolithically integrated with IGBT chip RC-H : soft switching for resonant topologies RC-Drives/Drives Fast : hard switching for consumer drives Same DC current rating of diode and IGBT Page 7
8 IGBT Portfolio Induction Cooking Table Top Cookers, Multi-Hob Stoves, Induction Rice Cookers, Inverterized Microwave Ovens, Multi-function Printers TO-247 Continuous Collector Current at T c = 100 C 15A 600V 1100V 1200V 1350V 1600V IHW15N120R3 20A 25A IHW20N120R3 IHW20N120R5 IHW25N120R2 IHW20N135R3 IHW20N135R5 30A IHW30N110R3 IHW30N120R3 IHW30N135R3 IHW30N160R2 40A IHW40N60R/RF IHW40N120R3 IHW40N135R3 50A In Production Coming Soon! Page 8
9 RC-H5 Targeted Application Leadership IHW20N135R5: Created to set new benchmarks in 3 key focus areas for Induction Cooking Efficiency Reliability Design Benefits lower losses due to less switching losses and improved diode performance meet tough energy standards with lower power consumption reduced turn-on spike current improved thermal performance improved product service during lifetime higher switching frequencies enable system optimization lower design-in effort system cost reduction Page 9
10 IHW20N135R5 Focus on: Efficiency Industry leading performance up to 30% improvement over competitor devices Designed for maximum efficiency: Combines best in class switching losses plus low on-state losses Improved diode performance Reduced V f dependency on applied gate voltage results in low conduction losses and better efficiency Page 10
11 System Efficiency - RC-H5 Industry Leadership Page 11
12 UCE (V) IC (A), UGE (V) Efficiency Reduced Tail Current for Improved Conduction Losses RC-H5 tail-current reduction RC-H5, U [V] RC-H3, U [V] RC-H5, I [A] RC-H3, I [A] Soft-switching, 600V, 20A, 10 Ohm, 25 C t (µs) Page 12
13 IHW20N135R5 Focus on: Reliability Turn-on spike current reduced by 10% Less stress for passive components in system Lower EMI less filtering requirements Improved thermal performance Results in lower case temperature, especially under bad cooling conditions and high ambient temperatures Less thermal stress on system and reduced cooling effort required 1350V blocking voltage offers better ruggedness against lightning surges Page 13
14 System Reliability Improvement Turn-on peak current reduction of the RC-H5 IHW20N135R3 I c peak = 170A 7% further reduction of max peak current Competitor 1 I c peak = 284A IHW20N135R5 I c peak = 162A 175% higher peak current than RC-H5 Low inductance characterization board T j = 25 C, C res = 200nF, V bus = 300V Copyright Infineon Technologies AG All rights reserved. Page 14
15 Reliability: Thermal Performance Improvements % reduction in temperature Thermal test IHW20N135R3 Tc IHW20N135R3 Tplastic-mold IHW20N135R5 Tc IHW20N135R5 Tplastic-mold Test with restricted airflow at maximum system power rating Page 15
16 IHW20N135R5 Focus on: System Design Reduced losses offer opportunity for increased system switching frequency Higher frequencies up to 30kHz offer efficiency improvements or system cost reductions from smaller coil sizes Updated form factors made possible with smaller coils, less cooling requirements Simple design-in Easy plug & play for current RC-H3 designs Reduced effort for diode/igbt control Page 16
17 E off [mj/a] RC-H5: Next Generation Reverse Conduction IGBT First device available: IHW20N135R5-20A, 1350V Optimal combinations of lowest switching losses up to 30 % reduction! low conduction losses Results in highest system efficiency lower temperatures lower coil losses less cooling effort 0,07 0,065 0,06 0,055 0,05 0,045 0,04 0, V Trade-off optimization RC-H2 RC-H3 RC-H5 Competitor 0,03 1,45 1,5 1,55 1,6 1,65 1,7 1,75 1,8 1,85 1,9 V CE(sat) [V] and... Superior thermal behavior up to T j(max) = 175 C Reduced EMI due to soft and fast switching behavior Page 17
18 RC-H5 1350V House of Features & Benefits Company brand Product brand RC-H5 1350V Value added Lower system replacement costs for manufacturer. Lower power consumption, operating costs, and fan noise for end user. Main benefits Improved Efficiency Better Reliability Customer benefits Higher frequency designs (to 30kHz) Lower power with same cooking performance Smaller size coil required Lower case temp at higher ambient temp less thermal stress on device Better EMI performance and less filtering required Features 30% reduction in E off /switching losses Lower V f dependence on gate voltage Reduced turn-on spike current by 10% Improved thermal performance High blocking voltage, 1350V Page 18
19 More Information: Page 19
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