Plug & Play. No Calibration Required
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- Muriel Carpenter
- 6 years ago
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1 No Calibration Required Plug & Play No K-actor Programming Read the User's Manual Carefully before Starting to Use the Unit. All TK Series low Meters are actory Calibrated. Manufacturer reserves the right to implement changes without prior notice.
2 Product Selection EXAMPLE : TKP 25 A PVC (1) (2) (3) (4) SERIES TKM = Paddle Wheel low Meter with Transmitter 4-20mA + (low Rate NPN Pulse + Totalizer NPN Pulse) TKP = Paddle Wheel low Meter & low Totalizer + ( low Rate NPN Pulse + low Totalizer NPN Pulse) TKS = Paddle Wheel low Meter with Relay Output + ( low Rate NPN Pulse) PIPE SIZE 15 = (1/2") / 20 = (3/4") 25 = (1") / 40 = (1 1/2") 50 = (2") / 80 = (3") 100 = (4") COMMUNICATION OR TRANSMITTER Non = Without Communication RS = TKP Series with RS-485 MODBUS Selectable A = TKM Series with Transmitter (4-20mA) + NPN Pulse Output BODY MATERIAL PVC = PVC PP = Polypropylene ST = 316 SST ( Special Order) CONNECTION METHOD STD = Wire Lead (3m) - Other Lengths Available 01
3 Parts TK Series low Controller Lead Wire Hall Sensor Paddle Wheel Body (PVC, PP, 316 SST) General Data SPECIICATION luid Accuracy Max low Velocity Min low Operating press Turndown Response time > ± 1.0% 20 C (68 ) - Repeatability ±.5% of ull Scale 10 m/s max - (32.8 ft/s max) (8 ft/s is recommended max Velocity for Plastic Piping) 0.3 m/s min. - (.98 ft/s min) 150 psi 10 BAR 33:1 Real Time DESCRIPTION Water or Liquid Chemicals - Viscosity Range: 5-20 centistokes Material of Construction Paddle : Tefzel Shaft : Zirconium Ceramic Body : PVC/PP/316 Seals : EPDM/PM Operating Temperature Electronics Protection Class PVC < 60 C (140 ) PP < 80 C (176 ) 316 SST< 120 C (248 ) 122 (50 C) IP66 NEMA 4X Approval Operating Voltage CSA CE 10-30VDC Rohs 02
4 Programming TKP/TKM Model Please ollow Hand To Program 24V DC POWER ONLY DISPLAY DESCRIPTION Step-1 Home Screen (Together) [] + Step-2 + HOLD (3 sec) Programming of Lock Out eature Step-3 [] Programming Units of low [] No Programming Required Step-4 Coefficient of low Volume [] Power On low Meter with DC Power Display will Show 0 Totalizer (Top) 0 low Rate (Bottom) Programming Lock Out eature TKP/TKM Series Lck = 10 (Unlocked) : actory Default, I Lck is Changed from the # 10 the low Meter will be in Lockout Mode. LCK 10 (Default) To Unlock ensure Lck # is set to 10. Programming Units of low Program low Units 0,1,2,3 Ut = 0 : () Ut = 1 : (GPM) Ut = 2 : {Kiloliter (KL)} UT 1 (Default) TKP/TKM Series K-actor : (K-actor is actory Preset) K-actor Preset (Do Not Change) Step-5 Program Range of Transmitter (TKM Series Only) [] Step - 5 or Programming 4-20mA Analog Output TKM (4-20mA) and TKP with (RS 485 Option) Only TKM + TKP (RS 485 Only) Programming Analog Transmitter Range Output 4-20mA Range : ma = 0 20 ma = Entered Number. TR 100 (Default ) 4 ma = 0 GPM 20mA =100 GPM This can be Change to Conform to Customers Application Ex. Number Changed to
5 Programming NPN Pulse Output (TKP / TKM Series) Please ollow Hand To Program Important Steps Only Necessary If NPN Pulse Output is Required UNCTION O METER DISPLAY DESCRIPTION Step-1 Programming low Meter Then 1 2 then Set & Adjust TKM OP2 OP1 GPM GPM Display Reads 0 Display Reads 0 0 Totalizer Default 0.0 low Rate Default = Current Value = Programmed Value 1 Step-3 Op1 Step-2 Programming low Rate Pulse Output To Change Value Op2 Programming low total Pulse Output Then 2 TKM OP2 OP1 GPM to Move to Save and Move to Next Screen TKM OP2 OP1 GPM GPM GPM (Pulse ON-O) Program Value of (low Rate) Pulse (NPN) Output Preset Value of low Rate Change to a Value that meets your low Rate Pulse Output > low Rate Pulse Output ON < low Rate Pulse Output O 1000 Default (One Pulse Per Gallon Default) (low Rate) Pulse Program Value of low Totalizer Pulse (NPN) Output : Preset value of low Total > low Rate output ON 2000 Default this can be Changed to Desired Valve Refer to Previous Page Programming OP2 Output for Options for Totalizer low Totalizer Pulse Button to Move to Save Add Move to Next Screen Step-4 Programming low total Pulse Output TKM OP2 OP1 GPM GPM Return to Home Screen 0 Totalizer Default 0.0 low Rate Default Op1 & Op2 = 150mA Max Switching Currency Current + Consumption is 60mA Max. = Current Value = Current low Rate on Display = Selected Value (Programmed Value Customer Entered) NPN Pulse is a Relay Transistor 04
6 Programming NPN Pulse Control unction (TKP / TKM Model Only) Please ollow Hand To Program OP1 = NPN Pulse Output (low Rate) OP2 = NPN Pulse Output (low Totalizer) UNCTION O METER DISPLAY DESCRIPTION Step-1 Home Screen (low Rate) [] HOLD (3 sec) Power On low Meter With 24V DC Power 0 low Totalizer 0.0 low Rate Step-2 Programming OP2 Output Pulse Control (Totalizer) Step-3 [] Programming OP2 Output Pulse Reset Time Step-4 [] Programming (OP1) Output Pulse Option (low Rate) HOLD [] OP2 OP2 OP1 (3 sec) Progam (NPN) Pulse Output (OP2) Totalizer Range E.n.r.c. Con = n : Manual Reset; Con = c : time (1=10 Secs) Auto Reset Using Timer Con = r : Auto Reset when Total Volume Value = Con = E : Pulse Output of Unit volume Default = One GAL/Pulse Con = ----> Paddle Pulse ----> requency Max 5 KHZ Con = E (Default) (Time Pulse remains On) Program Output NPN Pulse Reset Time or Totalizer Range : sec T1 Only Applicable if Con r or Con C are Selected above if (Con = n or E ----> Timer Control ----> will not be an option) T Sec (Default) Program low Rate Pulse (NPN) Output (OP1) Range: 0-1 > ----> Pulse (NPN) ON < - HYS ----> Pulse (NPN) O > ----> Pulse (NPN) ON > + HYS ----> Pulse (NPN) O ALT 0 (Default) Most Common = Current Value = Programmed Value Hys = See below Step-5 Programming Hysteresis of Output low Rate Pulse HOLD [] OP1 (3 sec) Program Hysteresis of NPN Output Pulse Range (GAL) Hysteresis HYS ± 1.0 GPM (Default) Hys - Hysteresis is a buffer around the Programmed Set Point Example Liquid Caused by Pump Stopping or Valve Closing i.e.-sloshing Step-6 Programming OP1 Power on Delay Time or Initial Start UP (Sec) [] OP1 - low Rate Program Time Delay for NPN Pulse (OP1) Range : (Secs) Time Delay of Pulse Output (low Rate) T2 = 10 (Secs) (Default) low Rate OP1 = NPN Pulse Output (low Rate) OP2 = NPN Pulse Output (low Totalizer) = Current Value = Programmed Value 05
7 Mode of NPN Pulse Output TKP/TKM Models ALT NO. ALt = 0 ALt = 1 ALt = 2 ALt = 3 DESCRIPTION > ON: < - HyS O < ON: > + HyS O + HyS > > - HyS ON: > + HyS or < - HyS O + HyS > > - HyS O: > + HyS or < - HyS ON Current Value = low Rate = Selected Value = Programmed Value (Customer) Hys = Hysteresis AC+S Lika Buffer ± Around Pulse Output (Measured in GPM) K-actors for TK Series low Meters (All Models) Size ½" ¾" 1" 1 ½" 2" 3" 4" GPM Required when programming remote display or controller. K-actor Pre Programmed by actory - No low Meter Programming of a K-actor is required. 06
8 TKS Series Only Programming TKS Model Only Please ollow Step-1 Step-2 Home Screen [] + + HOLD (3 sec) Progamming Lock Output Step-3 [] No Programming Required K Value Step-4 [] Programming of Relay Set Point Hand To Program [] TKS Series Only UNCTION O METER DISPLAY DESCRIPTION TKS Series Only Power Up low Meter with DC Power Programming Lock - Out Secure eature Lk = 10 (Unlocked Status) - (Default) Changing Number will Lock low Meter LK.10 (Default) 10 = Unlocked If any other Number is entered the Programming will be restricted K-actor Range : (Depends on Meter Size-actory Pre- Programmed) K Value Preset (Do Not Change) Programming Relay Setpoint ON - O Options Select ALT.0 ALT.1 ALT.2 ALT.3 ALT.0 (Default) See Next Page for Relay Alarm Options Step-5 Programming Communication Output Type [] Programming NPN Pulse Output con.e - Output = 1 Pulse / Gal con. - Paddle Pulse Output 5KHZ MAX con.e (Default) Step-6 Programming Relay Time Delay [] Programming Initial Start-Up Relay Time Delay Range : 0-99 sec Delay Time to Power on Alarm Output Relay T.20 (Default) Initial Start up of low Meter or Process (Allows for System Steady State before Relay Switch becomes Active). 07
9 Programming TKS Model Only Program Relay Set Point And Relay Delay (Prevents Relay Chatter) Please ollow Hand To Program TKS Series Only UNCTION O METER DISPLAY DESCRIPTION TKS Series Only Step-1 Home Screen Step-2 HOLD (3 sec) Programming Relay Set Point Step-3 [] [] Programming Relay Hysteresis [] Power On low Meter - 24VDC (Defaut) Home Screen Programming Relay Set Point. (When Relay Switches) Range : GPM GPM (Defaut) Relay will Activate when this Set Point or (low Rate) is Reached Program Relay Hysteresis - Prevents Relay Chatter -Due to Constant low Rate Change around Setpoint in Dynamic low Process (Cushion ±) (Prevents Relay d = Delay 0.10 (Defaut)= 1 GPM In the Programming Stage, the Display will lash ALt Relay ON - O Options or TKS Series Only (Not for TKP/TKM Series) ALT NO. DESCRIPTION TKS Series Only ALt = 0 > Relay ON : < - d Relay O ALt = 1 < Relay ON : > + d Relay O ALt = 2 + d > > - d Relay ON: > + d or < - d Relay O ALt = 3 + d > > - d Relay O: > + d or < - d Relay ON = Current Display Value = low Rate = Selected Value = Programmed Value d = Hysteresis Measured around Relay Set Point. (Measured in GPM) 08
10 General Terms 1) K : Coefficient of low Volume, Note : actory Set Do Not Change 2) 3) 5) tr NPN : Con : TKM Range of Transmitter - low Rate 4-20 ma 4mA = 0 20mA = Max Range TKP - RS 485 Option Transistor Relay - No Moving Parts : Output Control of low Total OP2, Con = n Manual Reset Con = C - Time Reset (1=10 Secs) Auto Reset, Con = r Auto Reset, Based on Volume (GPM) Con = E Pulse Output of Unit Volume, Con = Pulse Output of Paddle = 5 KHZ Max Important Totalizer Reset TKP/TKM To Reset the low Totalizer to Zero Please for (3 sec) [] + Important Standard Pipe Size Pipe Size (O.D.) ANSI (ID) (Inches) Sch (40) Sch (80) DIN (ID) (mm) low rate () / USGPM 0.3m/s min. 10m/s max. DN15 (1/2") Ø / / 32 DN20 (3/4") Ø / / 45 DN25 (1") Ø / / 79 DN40 (1 ½") Ø / / 225 DN50 (2") Ø / / ½ Ø / / 357 DN80 (3") Ø / / 739 DN100 (4") Ø / /
11 MODEL TKP LOW RATE + LOW TOTALIZER + NPN PULSE MODEL TKM(4-20mA Or 0-5V DC + NPN Pulse) LOW RATE + LOW TOTALIZER + PULSE low Meter Output Circuit Brown Black White Yellow Grey Blue Totalizer Load low Rate Load RS-485 Yellow & Grey with RS485 (Only) Black Wire can be Changed for low Total Limit Output or Unit Volume Pulse Output + +V Pulse (NPN) Pulse (NPN) OPT 0V low Meter Output Circuit Green Brown Black White Yellow Grey Blue Totalizer low Rate Load Load Ground +V Pulse (NPN) Pulse (NPN) A or V 5V DC 0V Black Wire can be Changed for low Total Limit Output or Unit Volume Pulse Output Brown VDC (+) Yellow (+) RS-485 (OPT) Brown VDC (+) Yellow + (4-20mA) or (0-5V) Blue 0V (-) Grey (-) RS OPT RS485 is a Special Order Item Blue 0V (-) Grey Totalizer Output NPN (4-20mA or 0-5V DC) (4-20mA Default -0-5VDC Option-Special Order) Black Totalizer Pulse Output NPN White low Rate Pulse Output (NPN) Black Totalizer Pulse Output NPN White low Rate Pulse Output NPN Brown Blue Black MODEL TKS NPN (LOW RATE - RELAY + PULSE) TKS low Meter Output Circuit VDC (+) White COM 0V (-) Brown Black Grey White Blue low Rate Pulse Output (NPN) Grey Load 1 AMP Black Wire is a Unit Volume NPN Pulse Output-1 pulse for every gallon NO +V NO 1 Amp COM 0V NOTES TKP - Yellow & Grey wires with RS Option Only Current output (4-20mA) : 120 Voltage output (0-5V) : 10K NOTE - DC Power Only TKM Series (0-5VDC) Optional 4-20mA is Standard max. min. 10
12 Dimensions 1.81±0.05(inch) Ød ØD ØC H L Pipe Size H (inch) L (inch) Ød (inch) ØD (inch) ØC (inch) (1/2") DN (15) 4.09± ± ± ± ±0.05 (3/4") DN (20) 4.17± ± ± ± ±0.05 (1") DN (25) 4.30± ± ± ± ±0.05 (1-1/2") DN (40) 5.02± ± ± ± ±0.05 (2") DN (50) 5.56± ± ± ± ±
13 " DN15-UNION-NPT-PP " DN15-UNION-NPT-PP SDR 11 IR USION Ø 1.18±0.05(inch) Ø 0.63±0.05(inch) NPT-1/2" Ø 1.10±0.05(inch) Ø 1.15±0.05(inch) Ø 0.58±0.05(inch) Ø 0.78±0.05(inch) Ø 1.05±0.05(inch) 0.24±0.05(inch) 0.98±0.05(inch) 0.75±0.05(inch) 0.23±0.05(inch) 0.58±0.05(inch) 0.97±0.05(inch) 0.39±0.05(inch) 3/4" DN20-UNION-NPT-PP 3/4" DN20-UNION-NPT-PP SDR 11 IR USION Ø 1.53±0.05(inch) Ø 0.86±0.05(inch) NPT-3/4" Ø 1.41±0.05(inch) Ø 1.48±0.05(inch) Ø 0.78±0.05(inch) Ø 0.97±0.05(inch) Ø 1.38±0.05(inch) 0.20±0.05(inch) 0.98±0.05(inch) 0.79±0.05(inch) 0.20±0.05(inch) 0.70±0.05(inch) 1.09±0.05(inch) 0.39±0.05(inch) 1" DN25-UNION-NPT-PP 1" DN25-UNION-NPT-PP SDR 11 IR USION Ø 1.75±0.05(inch) Ø 1.02±0.05(inch) NPT-1" Ø 1.63±0.05(inch) Ø 1.72±0.05(inch) Ø 0.97±0.05(inch) Ø 1.25±0.05(inch) Ø 0.61±0.05(inch) 0.24±0.05(inch) 0.98±0.05(inch) 0.75±0.05(inch) 0.23±0.05(inch) 0.82±0.05(inch) 1.21±0.05(inch) 0.39±0.05(inch) 12
14 1 " DN40-UNION-NPT-PP NPT-1-1/2" Ø 2.48±0.05(inch) Ø 1.57±0.05(inch) Ø 2.30±0.05(inch) 1 " DN40-UNION-NPT-PP SDR 11 IR USION 0.28±0.05(inch) 1.28±0.05(inch) 1.00±0.05(inch) Ø 2.43±0.05(inch) Ø 1.56±0.05(inch) Ø 1.95±0.05(inch) Ø 2.23±0.05(inch) 0.27±0.05(inch) 0.90±0.05(inch) 1.48±0.05(inch) 0.58±0.05(inch) 2" DN50-UNION-NPT-PP NPT-2" Ø 3.08±0.05(inch) Ø 2.16±0.05(inch) Ø 2.91±0.05(inch) 2" DN50-UNION-NPT-PP SDR 11 IR USION 0.31±0.05(inch) 1.27±0.05(inch) 0.97±0.05(inch) Ø 3.01±0.05(inch) Ø 1.95±0.05(inch) Ø 2.46±0.05(inch) Ø 2.83±0.05(inch) 0.30±0.05(inch) 1.01±0.05(inch) 1.60±0.05(inch) 0.58±0.05(inch) 13
15 3" ANSI JIS Ø190.5 Ø " 0.75" 2.6" 7.3" 8.94" PVC 4" ANSI JIS 9.0" 3.94" 2.6" 7.50" 0.75" 2.6" 8.0" 9.4" Remarks : Different Options Are Available 14
16 Installation Positions 10x CORRECT 3x INCORRECT 10x CORRECT 3x INCORRECT CORRECT 10x 3x INCORRECT CORRECT INCORRECT 10x 3x 15
17 Installation Positions Please make sure the pipe is filled with the fluid under normal operation. TK Series can be installed in a horizontal or vertical direction. Please ensure enough length of straight pipe to avoid turbulence that can effect readings. Note: Min 10x Pipe Diameters Upstream 3x Pipe Diameters Downstream. A Plastic Basket Strainer, Bag ilter or Y Strainer iltering Device upstream to Avoid the Paddle Wheel from being damaged by the solids or fibers - max 10% Particle Size - Not to Exceed.5mm Cross Section or Length. Please do not flush the pipe after the low Meter is installed with Compressed Air this may damage the ceramic shaft and will Void Warranty 16
18 Specifications may be modified without notice in advance. or More Information Visit Truflosales.com
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