MICRO SWITCH Electromechanical Safety Switches GSS Series Issue 1. Datasheet FEATURES DESCRIPTION POTENTIAL APPLICATIONS DIFFERENTIATION
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1 MICRO SWITCH Electromechanical Safety Switches GSS Series DESCRIPTION Honeywell s MICRO SWITCH GSS Series electromechanical safety switches are comprised of different groups of safety switches designed to either EN50041 or EN500 standards. GSS Series safety switches are agency certified for global applications, and feature positive opening normally closed contacts. The switch s red body color easily identifies the switch for safety applications. Although these switches are designed for safety applications, they can also be applied in non-safety applications. The GSA Series metal limit switches are designed to the EN50041 standard with the 30 mm x 60 mm mounting pattern. Available with up to four contacts and a variety of actuator heads, the GSA Series limit switches are suitable for a wide variety of applications. The GSC Series and GSE Series metal safety switches are designed with an integral hinge lever. The body of the switch is designed to the EN500 standard with 20 mm to 22 mm mounting. For applications requiring a similar safety switch to the EN500 standard with a high-strength thermoplastic housing and the integral hinge lever, the GSD Series safety switch can fill the need for this requirement. Where there is limited space on equipment or machinery, the GSC and GSD Series switches with the smaller housing are the preferred solution. As an alternative, the GSC, GSD, and GSE Series can be supplied with the traditional style of side rotary lever or top plunger actuation. VALUE TO CUSTOMERS Operating heads can be rotated in increments for installation flexibility All NC contacts (normally closed contacts) are positive opening when actuated Removable contact block for ease of wiring Sensing and Productivity Solutions Datasheet FEATURES Epoxy coated metal zinc housing (GSA Series, GSC Series, or GSE Series) Glass-reinforced thermoplastic housing (GSD Series) Red body color for easy safety recognition Mounting to EN50041 (GSA Series), or EN500 (GSC Series, GSD Series, and GSE Series) Choice of head/actuator types: pin plunger, roller plunger, side rotary standard lever, side rotary offset lever, top roller lever, or hinge lever Wide selection of NC (normally closed) and NO (normally open) contact options Different threaded conduit options for global applications Environmentally sealed for indoor or outdoor applications CE, CSA, and UL agency certifications Designed and agency evaluated for safety functions up to and including a SIL3 level (GSA and GSD Hinge Lever) PENTIAL APPLICATIONS Gates, guards, or doors for: - Agricultural and construction equipment - Die cast machinery - Elevators and moving stairs - Machine tools - handling - Packaging machinery - Plastic molding machinery - Scissor/platform lifts - Special purpose machinery 0091 Issue 1 DIFFERENTIATION Up to four electrically independent contacts for control and monitoring as required contacts available for low energy applications Side rotary actuator incorporates dual bearing design for increased life Specialty contact option, sequential (GSA Series) Catalog listings designed and evaluated up to and including a safety integrity level 3 (SIL3) per IEC :2010 (GSA Series and GSD Hinge Lever Series) PORTFOLIO Honeywell offers other non-interlocking safety switches, noncontact safety switches (FF Series) and cable/rope-pull safety switches (1CPS & 2CPS Series). Honeywell safety interlocking switches include the metal EN50041 GK Series, metal solenoid GKL/R Series, miniature plastic GKM Series, EN500 plastic body GKE Series, and plastic body GKN Series.
2 Table 1. Specifications Characteristic Description Certifications Housing material Actuator heads Conduit/electrical connection 1 Contact/switch options 2 Contact type Contact design Contact material Utilization category Rated operational voltage (Ue) Rated operational current (Ie) Thermal current (Ith) Rated insulation voltage (Ui) Rated impulse withstand voltage (Uimp) Short circuit protective device (SCPD) Pollution degree 3 Environmental sealing Operating temperature Parameter GSA Safety Switch Series: EN50041 mounting (30 mm x 60 mm) GSC/GSD/GSE Safety Switch Series: EN500 mounting (20 mm to 22 mm) CE; DOC # 231, EN/IEC CSA; File 57323, CSA C22.2 No. 14 UL; File E37138, UL508 GSA/GSC/GSE Series; electrostatic epoxy coated die-cast zinc GSD Series; high strength glass-filled thermoplastic GSA Series: Side rotary, top pin plunger, top roller plunger, top roller lever GSC/GSD/GSE Series: hinge lever positioned at left, top, or right position NPT; 20 mm; PG 13,5; G1/2 (PF1/2) GLA & GLE Series; 1NC/1NO, 2NC, 2NC/2NO, 3NC/1NO, 4NC GLC & GLD Series; 1NC/1NO, 2NC Snap, snap sequential (2 step), slow break-before-make (BBM), slow make-before-break (MBB), slow Double break, electrically separated (standard), gold- (low energy applications) AC-15, A300/A600 3 ; DC-13, Q Vac, 600 Vac, 250 Vdc 3 A, 1.2 A, 0.27 A 10 A 300 V, 600 V 2500 V Class J fuse (10 A/600 V) Shock 50 G per IEC Vibration 10 G per IEC MCTF (Mechanical life) MCTF (Electrical life) SIL capability Proof test interval GSA Series (metal body): IP67, NEMA 1, 4, 12, and 13 GSC & GSE Series (metal body): IP66, NEMA 1, 4, 12, and 13 GSD Series (plastic body): IP66/67, NEMA 1, 4X (indoor), 12, and 13 GSA Series with side rotary actuator head: -40 C to 85 C [-40 F to 185 F] GSA Series without side rotary actuator head: -25 C to 85 C [-13 F to 1F] GSC/GSD/GSE Series: -25 C to 85 C [-13 F to 1F] GSA Series: >1,000,000 cycles with single-sided confidence limit of 100% GSD Series (hinge lever actuator): >1,000,000 cycles GSA Series: >25,000 cycles with single-sided confidence limit of 100% GSD Series (hinge lever actuator): >25,000 cycles with single-sided confidence limit of 100% GSA & GSD Series (hinge lever actuator); IEC :2010; SIL2 capable with HFT=0*; SIL3 capable with HFT=1* 1 year 1 GSE Series has three (3) threaded conduits. 2 All normally closed (NC) contacts are positive opening. 3 A600 for GSA Series only. GSA Series with 2NC contacts (06 or 36 switch code) limited to A300. * Hardware Fault Tolerance (HFT) 2 sensing.honeywell.com
3 Table 2. Electrical Rating ac dc gold- contacts A300/A600** AC15 Ue Ie VA Rating Ue Ie VA Rating 1 V 10 μa min. Volts Amps Make Break Volts Amps Make Break 50 V 100 ma max * * * * *GSA Series only. GSA Series with 2NC contacts (06 or 36 switch code) limited to A300. Figure 1. GSA Safety Switch Application Two GSA limit switches used to monitor gate position. GSS GSS Figure 2. GSS Hinge Safety Switch Application Hinge-lever safety switches used to monitor gate position Sensing and Productivity Solutions 3
4 Figure 3. Product Nomenclature: GSA Series Safety Switch GSA C 01 A1 A Switch Type Conduit Switch Code Head/Actuator Roller Modification Codes GSA Series Safety Limit Switch A B 1/2-14 NPT PG SPDT snap 03 SPDT, BBM slow SPDT, MBB slow, A1 A5 Side rotary, fixed length lever Side rotary. offset lever A None (blank) Plastic roller 1 Standard orientation & switching CW rotation only C M20 x SPDT, MBB slow 40 4NC, slow B Top pin plunger B Metal roller 2 CCW rotation only D G 1/2 (PF 1/2) 06 2NC slow 41 4NC, slow, C Top roller plunger 3 Lever to right 07 SPDT, snap, 42 2NC/1NO, BBM slow D Top roller lever 4 Lever to left 20 DPDT, snap 43 2NC/1NO, BBM slow, R Top roller ball 5 Lever to mounting surface 21 DPDT, snap, sequential 22 DPDT, snap, NC/2NO, BBM slow 2NC/2NO, BBM slow, 6 Head with roller perpendicular to mtg surface 28 DPDT, snap, sequen. 46 3NC/1NO, BBM slow 33 SPDT, BBM slow 3NC/1NO, BBM slow, Figure 4. Product Nomenclature: GSS Series Hinge Safety Switch GS D A 03 S 3 Switch Type GSS Series Hinge Lever Safety Limit Switch C D E Body Code Zinc die-cast body & head Red thermoplastic body & zinc diecast head Zinc die-cast body & head, 3 conduit A B C Conduit Thread 1/2 NPT x 14 PG 13.5 M20 x 1.5 GSC, GSD, and GSE 01 SPDT, snap SPDT, 07 snap 03 SPDT, BBM slow Switch Code GSE only 4NC, BBM slow 4NC, BBM, slow, 2NC/1NO, BBM slow Actuator Code Lever to left Lever to top Lever to right D G 1/2 (PF 1/2) 33 Slow, BBM, gold contacts 43 2NC/1NO, BBM slow, 4 No lever 06 36, NC/2NO, BBM slow 2NC/2NO, BBM slow, 46 3NC/1NO, BBM slow 3NC/1NO, BBM slow, 4 sensing.honeywell.com
5 Figure 5. GSS Series Product Circuitry/Switch Code Available for GSA Switches Only Available for GSC, GSD, and GSE Switches Available for GSE Switches Only Sensing and Productivity Solutions 5
6 Table 3. GSA Safety Switch (Side Rotary) with NPT Conduit Order Guide Catalog Listing NPT Conduit* Head and Lever Type Contacts Contact Operating Torque max. Bar Chart (degrees) contact closed contact open GSAA01A1B FP ** 12 Differential Travel GSAA04A1B, MBB FP ** GSAA06A1B GSAA36A1B FP ** GSAA20A1B GSAA22A1B FP **,, Differential Travel GSAA42A1B 2NC/1NO slow, BBM FP ** GSAA44A1B 2NC/2NO slow, BBM FP ** GSAAA1B 3NC/1NO slow, BBM FP ** GSAA40A1B GSAA41A1B FP ** GSAA01A5B Side rotary with 38,1mm [1.5 in] offset lever with steel roller FP ** 12 Differential Travel *Other conduit options are available, reference Product Nomenclature on page 4. **Positive opening occurs. 6 sensing.honeywell.com
7 Table 4. GSA Safety Switch (Top Plunger) with NPT Conduit Order Guide Catalog Listing NPT Conduit* Head and Lever Type Contacts Contact Operating Force max. Bar Chart (mm) contact closed contact open GSAA01B Top pin plunger 37,5 FP 35 33** 0,9 mm Differential Travel 30,5 GSAA20B GSAA22B Top pin plunger Top pin plunger,, ,5 FP ** 0,9 mm Differential Travel 30,5 GSAA42B Top pin plunger 2NC/1NO slow, BBM GSAA01C GSAA07C 0,9 mm Differential Travel GSAA36C GSAA20C GSAA22C,, ,9 mm Differential Travel GSAA28C 2NC/2NO snap, sequential (2 step) ,8 mm Differential Travel 0,8 mm Differential Travel 44,8** GSAA43C 2NC/1NO slow, BBM GSAAC 3NC/1NO slow, BBM GSAA40C GSAA01D Top roller lever 9.5 N [2.1 lb] 65,2 FP 61 56,9** 1,7 mm Differential Travel 52 GSAA20D Top roller lever 9.5 N [2.1 lb],, ,2 FP 61 56,9** 1,7 mm Differential Travel 52 *Other conduit options are available, reference Product Nomenclature on page 4. **Positive opening occurs. Sensing and Productivity Solutions 7
8 Table 5. GSC, GSD, GSE Safety Switch (Hinge) with NPT Conduit Order Guide Catalog Listing with NPT Conduit* Hinge Lever Position on Head (safety contacts closed) Body GSCA01S1 Left Metal GSCA07S1 Left Metal GSCA03S1 Left Metal GSCA33S1 Left Metal GSCA06S1 Left Metal GSCA01S2 Top Metal Contacts, BBM, BBM Contact Operating Torque max. Bar Chart (degrees) contact closed contact open 5 26 ** 2 26 ** 5 ** 5 ** 26 ** ** GSCA03S2 Top Metal, BBM ** 5 5 ** GSCA06S2 Top Metal GSCA36S2 Top Metal ** 5 5 ** GSCA01S3 Right Metal GSCA07S3 Right Metal 26 ** GSCA03S3 Right Metal, BBM **5 18 GSCA06S3 Right Metal **5 18 *Other conduit options are available, reference Product Nomenclature on page 4. ** Positive opening occurs. 8 sensing.honeywell.com
9 Table 5. GSC, GSD, GSE Safety Switch (Hinge) with NPT Conduit Order Guide, continued Catalog Listing with NPT Conduit* Hinge Lever Position on Head (safety contacts closed) Body Contacts Contact Operating Torque max. Bar Chart (degrees) contact closed contact open GSDA01S1 Left Plastic 5 26 ** 2 26 ** GSDA03S1 Left Plastic, BBM 5 ** 18 GSDA06S1 Left Plastic 5 ** 18 GSDA01S2 Top Plastic 26 ** ** 2 2 GSDA03S2 Top Plastic, BBM ** 5 5 ** GSDA06S2 Top Plastic ** 5 5 ** GSDA01S3 Right Plastic 26 ** GSDA03S3 Right Plastic, BBM **5 18 GSDA06S3 Right Plastic **5 18 *Other conduit options are available, reference Product Nomenclature on page 4. ** Positive opening occurs. Sensing and Productivity Solutions 9
10 Table 5. GSC, GSD, GSE Safety Switch (Hinge) with NPT Conduit Order Guide, continued Catalog Listing with NPT Conduit* Hinge Lever Position on Head (safety contacts closed) Body GSEA44S1 Left Metal Contacts 2NC/2NO slow, BBM Contact Operating Torque max. Bar Chart (degrees) contact closed contact open 5 ** GSEA46S1 Left Metal 3NC/1NO slow, BBM 5 ** GSEA41S1 Left Metal 5 ** Three Conduits GSEA44S2 Top Metal 2NC/2NO slow, BBM ** 5 5 ** GSEA46S2 Top Metal 3NC/1NO slow, BBM ** 5 5 ** GSEA40S2 Top Metal GSEA41S2 Top Metal ** 5 5 ** GSEA44S3 Right Metal 2NC/2NO slow, BBM ** GSEA46S3 Right Metal 3NC/1NO slow, BBM ** GSEA41S3 Right Metal ** *Other conduit options are available, reference Product Nomenclature on page 4. ** Positive opening occurs. 10 sensing.honeywell.com
11 Figure 4. GSA Side Rotary (Head Code A1) Dimensions 70,0 mm [2.75 in] max. Ø 19,1 mm [Ø 0.75 in] 20,0 mm [0.79 in] 38,1 mm [1.50 in] 56,0 mm [2.21 in] 6,4 mm [0.25 in] 50,4 mm [1.98 in] Figure 5. GSA Side Rotary (Head Code A5) Dimensions 70,0 mm [2.76 in] max. Ø 19,1 mm [Ø 0.75 in] 38,1 mm [1.50 in] 6,4 mm [0.25 in] 83,7 mm [3.29 in] 50,4 mm [1.98 in] 2X Ø 7,3 mm [Ø 0.29 in] 75,9 mm [2.99 in] 62,4 mm [2.46 in] 82,0 mm [3.23 in] 102,9 mm [4.05 in] 20,0 mm [0.79 in] 75,9 mm [2.99 in] 2X Ø 7,3 mm [Ø 0.29 in] 62,4 mm [2.46 in] 82,0 mm [3.23 in] 102,9 mm [4.05 in] 30,0 mm [1.18 in] Conduit thread 31,5 mm [1.24 in] 30,0 mm [1.18 in] Conduit thread 31,5 mm [1.24 in] Figure 6. GSA Pin Plunger (Head Code B) Dimensions Figure 7. GSA Roller Plunger (Head Code C) Dimensions Ø 10,0 mm [Ø 0.39 in] 16,0 mm [0.63 in] Ø 12,4 mm [Ø 0.49 in] steel roller 4,7 mm [0.18 in] 16,0 mm [0.63 in] 37,5 mm [1.48 in] mm [1.99 in] 75,9 mm [2.99 in] 7,3 mm [0.29 in] 82,0 mm [3.23 in] 2X 7,3 mm [0.29 in] 75,9 mm [2.99 in] 82,0 mm [3.23 in] 30,0 mm [1.18 in] Conduit thread 31,5 mm [1.24 in] 30,0 mm [1.18 in] Conduit thread 31,5 mm [1.24 in] Figure 8. GSA Roller Arm (Head Code D) Dimensions 13,0 mm [0.51 in] 16,0 mm [0.63 in] 7,9 mm [0.31 in] 14,0 mm [0.55 in] Figure 9. GSA Pin Plunger (Head Code R) Dimensions Ø 18,7 mm [Ø 0.74 in] plastic roller 35,0 mm [1.38 in] 65,2 mm [2.57 in] 44,6 mm [1.76 in] Ø 10,0 mm [Ø 0.39 in] S Ø 7,9 mm [Ø 0.31 in] steel ball 16,0 mm [0.63 in] 35,0 mm [1.38 in] 2X Ø 7,3 mm [Ø 0.29 in] 82,0 mm [3.23 in] 2X 7,3 mm [0.29 in] 75,9 mm [2.99 in] 82,0 mm [3.23 in] 30,0 mm [1.18 in] Conduit thread 31,5 mm [1.24 in] 30,0 mm [1.18 in] Conduit thread 31,5 mm [1.24 in] Sensing and Productivity Solutions 11
12 Figure 10. GSC/GSD Series with Hinge Overall Dimensions mm [in] Figure 11. GSE Series with Hinge Overall Dimensions mm [in] 5,1 mm [0.20 in] 11,5 mm [0.45 in] 11,5 mm [0.45 in] 2,0 mm [0.08 in] 2,0 mm [0.08 in] 45,0 mm [1.77 in] 6X R 2,2 [0.08] min. min. 70,0 mm [2.76 in] 28,0 mm [1.10 in] 12,5 mm [0.49 in] 24,8 mm [0.97 in] 3,0 mm [0.12 in] 20,0 mm [0.79 in] 40,0 mm [1.57 in] 22,0 mm [0.87 in] 24,8 mm [0.97 in] 12,5 mm [0.49 in] 3,0 mm [0.12 in] 55,0 mm [2.17 in] 30,5 mm [1.20 in] 20,0 mm [0.79 in] 22,0 mm [0.87 in] PG13.5 conduit thread 32,90 mm max. [1.295 in max.] 13,8 mm [0.54 in] 52,0 mm [2.05 in] 57,0 mm [2.24 in] 65,0 mm [2.56 in] 2,5 mm [0.10 in] 4,0 mm [0.157 in] 30,9 mm [1.22 in] 14,5 mm [0.57 in] 12,0 mm [0. in] Actuator Code 2 Actuator Code 2 93,3 mm [3.67 in] 70,0 mm [2.76 in] 45,0 mm [1.77 in] 18 min. 70,0 mm [2.76 in] 104,0 mm [4.09 in] 45,0 mm [1.77 in] 18 min. Actuator Code 1 Actuator Code 3 Actuator Code 1 Actuator Code 3 12 sensing.honeywell.com
13 ADDITIONAL MATERIALS The following associated literature is available on the Honeywell web site at sensing.honeywell.com: Product installation instructions Product range guide Product line guide m WARNING RISK TO LIFE OR PROPERTY Never use this product for an application involving serious risk to life or property without ensuring that the system as a whole has been designed to address the risks, and that this product is properly rated and installed for the intended use within the overall system. Failure to comply with these instructions could result in death or serious injury. m WARNING MISUSE OF DOCUMENTATION The information presented in this product sheet is for reference only. Do not use this document as a product installation guide. Complete installation, operation, and maintenance information is provided in the instructions supplied with each product. Failure to comply with these instructions could result in death or serious injury. Find out more Honeywell serves its customers through a worldwide network of sales offices, representatives and distributors. For application assistance, current specifications, pricing or name of the nearest Authorized Distributor, contact your local sales office. To learn more about Honeywell s sensing and switching products, call or , visit sensing.honeywell.com, or inquiries to info.sc@honeywell.com Warranty/Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Honeywell s standard product warranty applies unless agreed to otherwise by Honeywell in writing; please refer to your order acknowledgement or consult your local sales office for specific warranty details. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace, at its option, without charge those items it finds defective. The foregoing is buyer s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. In no event shall Honeywell be liable for consequential, special, or indirect damages. While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. Honeywell Sensing and Productivity Solutions 9680 Old Bailes Road Fort Mill, SC honeywell.com EN IL50 GLO March Honeywell International Inc. All rights reserved.
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