MODCVI & MULTICVI Release 3.5 Technical Manual Manual reference:

Transcription

1 MODCVI MULTICVI Release 3.5 Technical Manual Manual reference: The features and descriptions of our products are subject to change without prior notice. MODCVI MULTICVI

2 MODCVI MULTICVI

3 (1) DÉCLARATION DE CONFORMITÉ CE (EN) EC DECLARATION OF CONFORMITY (2) Nous : (We) Ets Georges RENAULT 199, rte de Clisson ST-SEBASTIEN S/LOIRE France (3) déclarons que le(s) produit(s): RACKS DASSERVISSEMENT (EN) declare that the product(s) CONTROLLER (D) STEUERUNG (NL) STUURKAST (S) MANÖVER (N) (DK) (FIN) (ES) COFRE DE CONTROL (P) CAIXA DE CONTROL (I) CONTROLLORE DI ASSERVIMENTO (GR) (4) type(s) (EN) Machine type(s) : MODCVI MODCVIC MULTICVI MULTICVIC (5) est (sont) en conformité avec les exigences de la Directive du conseil, concernant les législations des états membres relatives : (EN) is in conformity with the requirements of the council Directives on the approximation of the laws of the Member States relating : (6) à la compatiblité électro-magnétique 89/336/CEE (03/05/89) - 93/68/CEE (22/07/93) (EN) to Electromagnetic Compatibility 89/336/CE (03/05/89) - 93/68/CE (22/07/93) (7) à la basse tension 73/23/CEE (19/02/73) - 93/68/CEE (22/07/93) (EN) to Low voltage 73/23/CE (19/02/73) - 93/68/CE (22/07/93) (8) norme(s) harmonisée(s) applicable(s) : (EN) applicable harmonised standard(s): EN EN Class A/Industrial EN EN (9) NOM et FONCTION de lémetteur : J. BUCK (Responsable Sécurité Produits) (EN) Name and position of issuer : (Product Safety Manager) (10) Date : 30/03/2004 (EN) Date _02_Rack_Asservissement.doc 1/2 SUPPORT(s)-CADRE(s) : SCD_223

4 DEUTSCH (GERMAN) (1) EG-KONFORMITÄTSERKLÄRUNG - (2) Wir, Ets Georges RENAULT - (3) erklären hiermit, daß das (die) Produkt(e) : - (4) Typ(en) : - (5) den Anforderungen der EG-Richtlinie zur Angleichung der Rechtsvorschriften der Mitgliedsstaaten - (6) für Elektromagnetische Störfreiheit 89/336/EG (03/05/89) - 93/68/EG (22/07/93) - (7) für Niederspannung 73/23/EG (19/02/73) - 93/68/EG (22/07/93) entspricht (entsprechen). -(8) geltende harmonisierte Norme(n) - (9) NAME und EIGENSCHAFT des Ausstellers : - (10) Datum : NEDERLANDS (DUTCH) (1) E.G.-VERKLARING VAN OVEREENSTEMMING - (2) De firma : GEORGES RENAULT - (3) verklaart hierbij dat het (de) produkt(en) : - (4) type : - (5) in overeenstemming is (zijn) met de vereisten van de richtlijn van de Raad inzake de onderlinge aanpassing van de wetgevingen van de lidstaten betreffende : (6) elektromagnetische compatibiliteit 89/336/EG (03/05/89) - 93/68/EG (22/07/93) - (7) laagspanning 72/23/EG (19/02/73) - 93/68/EG (22/07/93) - (8) geldige geharmoniseerde norm(en) - (9) NAAM en FUNCTIE van de opsteller : - (10) Datum SVENSKA (SWEDISH) (1) EG-DEKLARATION OM ÖVERENSSTÄMMELSE - (2) Vi Ets GEORGES RENAULT - (3) Förklarar att maskinen : - (4) Maskintyp : - (5) För vilken denna deklaration gäller, överensstämmer med kraven i Ministerradets direktiv om harmonisering av medlemsstaternas lagar rörande - (6) elektromagnetisk kompatibilitet 89/336/EEG (03/05/89) - 93/68/EEG (22/07/93) - (7) lågspänning 73/23/EEG (19/02/73) - 93/68/EEG (22/07/93) - (8) Harmoniserade standarder som tillämpats : - (9) Utfärdarens namn och befattning : - (10) Datum : NORSK (NORWEGIAN) (1) EF ERKLÆRING OM OVERENSSTEMMELSE - (2) Vi Ets GEORGES RENAULT - (3) Erklærer at produktet/produktene : - (4) av type : - (5) er i overensstemmelse med de krav som finnes i Ministerrådets direktiver om tilnærming av Medlemsstatenes lover vedrørende : - (6) elektromagnetisk kompatibilitet 89/336/EF(03/05/89) - 93/68/EF (22/07/93) - (7) lavspenning 73/23/EF (19/02/73-93/68/EF (22/07/93) - (8) Harmoniserende standarder som er anvendt : - (9) Utsteders navn og stilling : - (10) Dato : DANSK (DANISH) (1) EF OVERENSSTEMMELSESERKLÆRING - (2) Vi Ets GEORGES RENAULT - (3) erklærer at produktet(erne) : - (4) type : - (5) er i overensstemmelse med kravene i Rådets Direktiv vedr. tilnærmelse mellem medlemslandenes love for - (6) elektromagnetisk kompatibilitet 89/336/EF (03/05/89) - 93/68/EF (22/07/93) - (7) lavspænding 73/23/EF (19/02/73) - 93/68/EF (22/07/93) - (8) Gældende harmoniserede standarder : - (9) Udsteder, navn og stilling : - (10) Dato SUOMI (FINNISH) (1) ILMOITUS YHDENMUKAISUUDESTA EY - (2) Me Toiminimi GEORGES RENAULT - (3) vakuutamme, että tuote / tuotteet : - (4) tyyppi(-pit) : - (5) on / ovat yhdenmukainen(-sia) neuvoston jäsenmaiden lainsäädäntöä koskevien direktiivin vaatimusten kanssa, jotka koskevat : - (6) elektromagneettista yhteensopivuutta 89/336/EY (03/05/89) - 93/68/EY (22/07/93) - (7) matalajännitteitä 73/23/EY (19/02/73) - 93/68/EY (22/07/93) - (8) yhdenmukaistettu(-tut) soveltuva(t) standardi(t) : - (9) ilmoituksen antajan NIMI ja ASEMA (10) Päiväys ESPAÑOL (SPANISH) (1) DECLARACION DE CONFORMIDAD CE - (2) Nosotros Ets GEORGES RENAULT - (3) declaramos que el producto : - (4) tipo de máquina : - (5) es conforme a los requisitos de la Directiva del Consejo sobre la aproximación de las leyes de los Estados Miembros con relación - (6) a la compatibilidad electromecánica 89/336/CE (03/05/89) - 93/68/CE (22/07/93) - (7) a la baja tensión 73/23/CE (19/02/73) - 93/68/CE (22/07/93) - (8) normas armonizadas aplicadas : - (9) Nombre y cargo del expedidor : - (10) Fecha PORTUGUÊS (PORTUGUESE) (1) DECLARAÇÃO DE CONFORMIDADE CE - (2) Nós Ets GEORGES RENAULT - (3) declaramos que o produto: - (4) tipo de máquina: - (5) está em conformidade com os requisitos da Directiva do Conselho, referente às legislações dos Estadosmembros relacionados com: - (6) compatibilidade electromagnética 89/336/CE (03/05/89) - 93/68/CE (22/07/93) - (7) baixa tensão 73/23/CE (19/02/73) - 93/68/CE (22/07/93) - (8) Normas harmonizadas aplicáveis - (9) Nome e cargo do emissor: - (10) Data: ITALIANO (ITALIAN) (1) DICHIARAZIONE DI CONFORMITÀ CE - (2) La Società : Ets GEORGES RENAULT - (3) dichiara che il(i) prodotto(i): - (4) tipo: - (5) è (sono) in conformità con le esigenze previste dalla Direttiva del Consiglio, sulle legislazioni degli Stati membri relative: - (6) alla compatibilità elettromagnetica 89/336/CE (03/05/89) - 93/68/CE (22/07/93) - (7) alla bassa tensione 73/23/CE (19/02/73) - 93/68/CE (22/07/93) - (8) norma(e) armonizzat(e) applicabile(i): - (9) NOME e FUNZIONE del dichiarante - (10) Data ΕΛΛΗΝΙΚΑ (GREEK) (1) ΗΛΩΣΗ ΠΙΣΤΟΤΗΤΑΣ ΕΚ (2) Η εταιρεία : Εts Georges RENAULT (3) δηλώνει υπεύθυνα ότι το(τα) προϊόν(-ντα) : (4) τύπου(-ων) : (5) είναι σύµφωνο(-α) προς τις απαιτήσεις της Οδηγίας του Συµβουλίου που αφορά την προσέγγιση των νοµοθεσιών των κρατών µελών τις οχετικές µε : (6) την ηλεκτροµαγνητική συµβατότητα 89/336/EOK (03/05/89) 93/68/EOK (22/07/93) (7) τη χαµηλή τάση 73/23/ΕΟΚ (19/02/73) 93/68/EOK (22/07/93) (8) εφαρµοστέο(-α) εναρµονισµένο(-α) πρότυπο(-α): (9) ΟΝΟΜΑ και ΑΡΜΟ ΙΟΤΗΤΑ του δηλούντος: (10) Ηµεροµηνία _02_Rack_Asservissement.doc 2/2 SUPPORT(s)-CADRE(s) : SCD_223

5 Table of contents 1 - INTRODUCTION MODCVI MULTICVI DESCRIPTION OF THE MODCVI Overview Top side Main and Secondary Power Supply Installation Guidelines and Directives Rotary Switches Switch SW RS1 and RS2 Connectors Connection of Electric Power Tools Electric Tightening Tools Emergency Stop Connector Connection of Peripherals Parallel Printer PC (serial port) Serial Port RS-A Serial Port RS-B Input/Output Connector (16 input connections/16 output connections) CONFIGURATION OF THE MODCVI Microprocessor Board Servodrive Input/Output Board Power Supply Board LEDs of the MODCVI SYNCHRONISATION OF SEVERAL MODCVI MULTICVI CPUCVI Rack description CPUCVI Input/Output LEDs of the CPUCVI MODCVI-M MODCVI-M Input/Output LEDs of the MODCVI-M MODCVI MULTICVI

6 6 - CYCLE TIMING CHART AUTOTEST CYCLE Appendix 1 - ER tools, cables, extension cords and MODCVI Appendix 2 - EM tools, cables, extension cords and MODCVI Appendix 3 - ER wiring diagram Appendix 4 - ER/MODCVI extension cord diagram Appendix 5 - EM torque and motor wiring diagram Appendix 6 - EM torque and motor extension cords diagram Appendix 7 - CPUCVI/MODCVI-M connecting cable diagram Appendix 8 - Wall-hanging system MODCVI MULTICVI

7 1 - INTRODUCTION MODCVI The MODCVI is a self-contained module used to control 2 fastening tools (portable or fixed electric power tools). It is the rackable version of the TWINCVI. Although it does not have any keyboard or display, it offers all the functionalities of the TWINCVI. A standard ISaGRAF programme is integrated in the MODCVI to handle the input/ output and the various peripherals. The user can create or modify the existing programme to adapt it to his/her application. A PC is connected to the MODCVI: - on a temporary basis for the programming, the downloading of the parameters and the retrieval of tightening results. - on a permanent basis to display its operation process in real time. Up to 16 MODCVI can be network-connected to the PC = N I F A * = I This configuration forms a simple multiple station. Like the TWINCVI, the MODCVI can be connected to various peripherals: - parallel printer to print the tightening results in order of occurrence. - remote display to display the results. - PLC via the all or nothing Input/Output, or in industrial protocol network such as UniTelway, MODBUS, or any other. Mechanical features Overall size (mm) Width 230 Height 372 Depth 359 Weight 9 Kg Secured by means of 4 screws on the back of the rear panel of a cabinet MODCVI MULTICVI

8 1.2 - MULTICVI The MULTICVI is a synchronous multispindle station. It consists of the following: - from 2 to 16 MODCVI-M modules identical to the MODCVI, which control 2 tightening spindles. - 1 CPUCVI module, which controls all the MODCVI-M and provides the interface with the external peripherals (PC, PLC, bar code reader)., C A 1 J A H =? J H A J M H = N I F A > = I ) F F EN , Insert the terminator dongle (Ref ) between the cable and the RS1 connector of the last MODCVI-M. Note: the dongle (Ref ) is supplied with the CPUCVI (Ref ) MODCVI MULTICVI

9 2 - DESCRIPTION OF THE MODCVI Overview three phase main power supply 115/230V 50/60Hz single-phase secondary power supply 115/230V LEDs for tightening report per tool servodrives (1 per tool) internal supply board binary input/output port 1 peripheral connection unit (printer, PC) binary input/output port Top side ) ; A J M H A I I 5 * 5 * 5 - +, ) 4 ; ; 5 9 /, Main and Secondary Power Supply On the left-hand side of the diagram, three-phase main power supply 230V/6A or 115V/12A 50/60Hz. Important: the electric current values are indicated for a synchronous 2-channel MODCVI. The equipment must include the following (see diagram 2.2.2): Magnetothermal circuit breaker (not supplied): 230V/6A or 115/V/10A Curve C. e.g. : GV2-P14 Télémécanique. Transformer (not supplied): power 2KVA. Maximum electric current consumed at the end of the tightening operation: UE2 UE4 UE6 115V 13A eff 26A eff 30A eff 230V 7A eff 15A eff 18A eff UE2: motor installed on the fixed electric power tools: EM35-10J to EM35-20J UE4: motor installed on the fixed electric power tools: EM38-10J to EM51-20J UE6: motor installed on the fixed electric power tools: EM60-10J to EM106-20J On the right-hand side of the diagram, single-phase secondary power supply 230V/1A or 115V/2A. MODCVI MULTICVI

10 Installation Guidelines and Directives To comply with the EMC directives, it is necessary to wire the MODCVI in a cabinet, complying with the following recommendations: Input filter If the installation includes a transformer, insert a three-phase filter (Schaffner type FN351) on the secondary supply line of the mains transformer of the servodrives. The filter should be located as close as possible to the transformer, on a metal surface connected to earth. If the installation directly uses the mains supply, insert a three-phase filter (Schaffner type FN251) in the mains supply. The filter should be located as close as possible to this voltage supply, on a metal surface connected to earth. Dimensioning of the filter For the dimensioning of the filter, take as a basis 3Aeff per channel in three-phase 230V and 6 Aeff per channel in three-phase 115V. Multiply this value by the number of channels to obtain the nominal amperage of the filter. General Guidelines Shielded cables will be used for all the connnections between the filter and the servodrives. Where the cables are run through an electrical component (contactor, circuit-breaker ), connect the shielding to the earth through the shortest possible path, using an earthing rod. On the servodrive side, the shielding will be directly plated on the live part of the printed circuit. It is also necessary to shield the 230V feeding cable of the control part if it is run next to other disturbing cables. Note that an input filter is integrated in the MODCVI for this control part. Connect the shielding of the torque measuring cables to the earth of the cabinet (as they enter the cabinet). This connection can be achieved by stripping the cable over a short length and fastening it with a clip on an earthing rod. The previous operation is not necessary for the motor cables. However, it will be important to make a direct contact between the shielding of the motor cable and the live part of the printed circuit. F M A H I K F F O 8 B K I A I ) = J D H A A F D = I A = E F M A H I K F F O 8 H 8 E F K JBE JA H JH= I B H A H 8 ) F A H? D = A I D E C I D = > A N = C A J J D A H =? EH? K EJ > H A = A H I D = > A N = E F M A H I K F F O, I = H O F M A H I K F F O, MODCVI MULTICVI

11 Rotary Switches The rotary switches are used to determine the network address of the module for the PC network. Value from 0 to 255 (0 to FF in hexadecimal notation). RC1: least significant hexadecimal digit (LSD) RC2: most significant hexadecimal digit (MSD) Caution: each time parameters are changed, switch off then switch on MODCVI. In a MULTICVI system, rotary switches are used to indicate the MODCVI-M number from 0 to N (See section 1.2 in this manual) Switch SW6 The switch is used to configure the RS1 and RS2 serial links. Switch Type of configuration Serial ON OFF position port SW6.1 PC connection RS2 RS422 RS232 (MODCVI in network) (1 single MODCVI) SW6.2 PC network RS2 MODCVI end of line MODCVI intermediate SW6.4 Speed transfer between the PC and the MODCVI RS Bauds Bauds SW6.5 ISaGRAF/PC downloading RS2 ISaGRAF PC downloading SW6.6 not used SW6.3 MULTICVI RS1 MODCVI end of line MODCVI intermediate RS1 and RS2 Connectors The RS1 connector is used on the MODCVI-M only, for the internal serial link between the CPUCVI and the MODCVI-M (see connecting cable in Appendix) RS2 connector: see PC serial port. MODCVI MULTICVI

12 * ) Connection of Electric Power Tools / ; / / ; ) > , A J= E Electric Tightening Tools The MODCVI automatically recognises the tool features by reading the tool built-in memory: serial number, tool type, sensitivity, nominal load and gear ratio. The cables of the tools are described at the end of this manual. The portable electric power tools are connected via the standard cable to which an extension cord is added. The Y-shaped extension cord is connected to connectors J14 and J10 A and B for channel 1 and to connectors J15 and J9 A and B for channel 2. The fixed electric power tools are fitted with two cables: - The Y-shaped motor cable is connected to J14 (channel 1) or J15 (channel 2) for the motor phases part and to J10A (channel 1) or J9A (channel 2) for the resolver part. - The torque cable is connected to connector J10B (channel 1) or J9B (channel 2) Emergency Stop Connector Connector J23 allows you to connect an external emergency stop button. If not used, short-circuit the 2 hubs of J23. When opening the contact, the servodrive is switched off. In a MULTICVI system, the emergency stop connector of the MODCVI is not used. MODCVI MULTICVI

13 2.4 - Connection of Peripherals 4 5 E J A H = A J M H HA I A HL B HJD A Example of MODCVI environment 1 F = H = A E I A J M H 4 5 ) F = H = A F H J 1 F = H = A E I J J I BJM = HA 4 5 * 4 5 H 4 5 H ) Parallel Printer The main types of printer are recognised by the system. The connecting cable is a standard flex for parallel printer PC (serial port) Minimum configuration of the connected PC: compatible PC 486 or Pentium, in DOS or WINDOWS95. The transmission speed is selected by means of the SW6.4 switch. Point-to-Point connection at RS232 between the PC and a single MODCVI module Switch SW6.1 = OFF x RXD x RTS x TXD x CTS x 0V Wiring diagram of the PC connector PC/module connection wiring diagram: 5 K >,? J=? JI? A J 2 + I E@ A 5 K >,? J=? JI? A? JH A HI E@ A, +,, +,, 5 4 4, * 4 9 4,, , * 4 9 6, , 6 4, /, * ) + * ) + /, MODCVI MULTICVI

14 Network connection at RS422 between the PC and several MODCVI Switch SW6.1 = ON Wiring diagram of the PC connector: x R - x R + x T x T + x 0V Sample network connection: 2 +, L A H I E > N, = > A 2, +, 4, 6, 6, 4, 6 6 = E I D E C M EJ D J M EI J F = EH I, , , 5 4 8, +,, K >, 5 K >, F J F J? J=?JI? AJ? J =? J F E, + 8 1, > K E J E JA H E = HA I EI J > KH E J E JA H E = HA I EI J H E =? JEL A =? J E L A MODCVI MULTICVI

15 Serial Port RS-A The serial port RS-A allows you to connect various peripherals: bar code, remote display, report printout. Link RS 232 Diagram of RS-A connector: x DSR x RXD x TXD x DTR x 0V Serial Port RS-B The serial port RS-B allows you to connect various peripherals: bar code, remote display, PLC. The PLC is connected according to one of the industrial network protocols MODBUS or UniTelway. Diagram of RS-B connector: Link RS mA Link (current loop) Link RS 485 TXD x RXD x RTS x CTS x 0 V ma-r x 20 ma-t x 0V (24V) 20 ma T+ x 20 ma T- x 24 V x 20 ma R+ x 20 ma R- x RT- (DB) x 0 V RT+ (DA) x MODCVI MULTICVI

16 Input/Output Connector (16 input connections/16 output connections) The MODCVI is fitted with one Input/Output connector per channel. Input Description All input connections are optocoupled and active at 1 (24 Volts). The current consumed per input is 10mA. - cycle number: binary coding Cycles are numbered from 1 to 31 (31 cycles per channel). - cycle start: the cycle runs as long as the signal is at 1. When the signal drops, the cycle stops and the report is sent to the PLC. 8, E= C H= B= 8 F J? K F E F K J D I E F K J run reverse: authorises the untightening of the spindles at the cycle start at the programmed speed and high potential current. - Reset: resets tightening reports and clears the results on display. - error acknowledge: deletes the report printouts without erasing the memory of the OK cycle counter. - spindle validation: this signal allows you to let the spindle start or not. - report request: upon request of the PLC, the controller sends the latest result and tightening report on serial link. - external stop: when the parameter is set to yes in the programming screen of the rundown speed, final speed and run reverse phases, the systems stops the current phase and shifts to the next one as soon as the signal shifts to 1. - synchro: allows to synchronise the tightening phases of several controllers (or spindles in asynchronous mode). Output Description All output connections are active at 1 and relayed in the controller. I maxi DC = 1A Vmaxi DC = 150V Pmaxi DC = 30W - ready: this signal is at 1 when the controller is in working order. - cycle acknowledge: binary coding The cycle acknowledge is sent back only if it corresponds to a programmed cycle; otherwise it is at 0., E = C H = B = K J F K J HA = O E JD A? H JH A + K J F K J - in cycle: response to the start cycle request. Drops to 0 at the end of the cycle. - number of cycles OK: this signal shifts to 1 when the number of cycles run with an accept report is equal to the programmed number of cycles OK. - accept report: sent to the PLC when the cycle is over and the report is OK. - reject report: sent to the PLC when the cycle is over and the report is not OK. - Reset with data in memory and Reset without data in memory allow you to reset a measuring instrument of the GEORGES RENAULT range. Note: in some cases, it may be necessary to insert a 47Ω/1W resistor on the outputs used, in order to limit surges. MODCVI MULTICVI

17 1 F K J K J F K J? A? J E I + D = A I ) I O? D H K I F A H = J E A H A O E?O? A? J D A H K J F K J K >AH B?O? AI H A A? J H A F H J =?? A F J H A F H J?O? A=? M A@CA?O? A=? M A@CA IO?DH KJ?O? A=? M A@CA H A I A J M EJ D K = J = E A H O?O? A=? M A@CA HA I A JM = J= E?O? A=? M A@CA A HO? K J F K J? K J F K J? K J F K J?O? A?O? A A H H H =? M C A?O? A I F A L = E@ = J E?O? A IO?DH E?O? A?O? AIJ=HJ H K H A L A H I A H A F H J H A G K A I J A N J A H = I J F 4 A I A J MODCVI MULTICVI

18 1 F K J K J F K J? A? J H + D = A 5 O? D H K I F A H = J E A H A O? K J F K J E?O? A? K J F K J? J D A H K J F K J? K J F K J K >AH B?O? AI?O? A H A A? J C > = H A F H J =?? A F J C > = H A F H J?O? A=? M A@CA?O? A=? M A@CA IO?DH KJ?O? A=? M A@CA 4 A I A JM EJD K J@ = J= E A HO?O? A A H H H =? M C A?O? A I F A L = E@ = J E I F A?O? A IO?DH E?O? A?O? A=? M A@CA?O? AIJ=HJ 4 A I A J M EJ = J = E A H O HK HA L A HI A?O? A=? M A@CA H A F H J H A G K A I J A N J A H = I J F I F A HA I A J 1 F K J K J F K J? A? J H + D = A 5 O? D H K I F A H = J E A ? B K F K J H A A? J H A F H J B H I F A I F A L = E@ = J E I F A H A A? J H A F H J B H I F A =?? A F J H A F H J B H I F A =?? A F J H A F H J B H I F A A N J A H = I J F B H I F A MODCVI MULTICVI

19 = = 3 - CONFIGURATION OF THE MODCVI Microprocessor Board Function: Controls the electric motor, the tightening cycles and communication (serial lines; parallel input and output links, field bus), together with the storing of the results. Technical features: Power rating 5 VDC / 300mA. Motorola Microprocessor Communication processor (3 serial links). 512 ko in flash EPROM. 1 Mo in saved RAM. Description: Daughterboard without front side, in 100 x 160 format, slotted in the I/O board. Memory battery connection: the memory battery is located on the microprocessor board. It allows you to save the parameters and results in case of mains power failure. A maximum lifetime of 10 years is indicated in the manufacturers specifications. For safety purposes, it is recommended to change the battery every 5 years. Located beside the memory battery, strap JP1 allows you to connect the battery or not. At the time of delivery, the battery is connected. The strap can be disconnected to prevent the battery from running down if the board is stored a long time Servodrive Function: Controls autosynchronous 6-pole motors, equipped with a resolver type location sensor. Technical features: Single phase or three-phase mains, from 100 to 245 VAC. Installed power: single-phase: 1.8KW. Protections: ceramic quick-acting fuse 20A (6.3x32) excess current 60A integrated differential circuit-breaking Maximum amperage in the motor: 50A ) : ), ; 8 8 Description: 6U board, integrated in a shielded 12TE drawer and fitted with two 48-point connectors, type shape F. Overall size: x x 250 mm ) : ), ; ) ), ; ), ; 4 5 * MODCVI MULTICVI

20 3.3 - Input/Output Board Function: Processing of Input and Output, serial links and motor controls. Technical Features: Power rating 5V/ +15V/ -15V / +24V. 2x14 Optocoupled input connections in accordance with IEC , internal or external power supply. 2x16 Relayed output connections, dry potential-free contacts, internal or external power supply. - I max 1A DC - V max DC 150v - P max DC 30W 3 types of serial link. Description: 6U format board to be slotted in backpanel by means of 2 DIN 41612, 96 point connectors, with access to card pullers on the front Power Supply Board Function: Supplying direct current (24V, 5V, ±15V) for the microprocessor and Input/Output boards. Technical features: Input voltage Input protection Output protections 110VAC or 230VAC (automatic switching). against surges and overcharges (fuse 1,6A/250V). - output current limitation. - protection against surges. Working temperature -20 C +70 C. Output voltages 5v (+/- 2) 2A. +15v (+/- 4) 500mA. -15v (+/- 4) 500mA. +24V (+/- 5) 1A insulated. In accordance with standards CEI801-2 level 2 / CEI801-3 level 2 / VDE 871. Description: Rackable shielded supply Height 3U Width 10TE Length 220 mm Rear connector DIN41612 series 37 shape H15 Connections: +5v 0v(+5v) +2 4v 0v(24v) +1 5v 0v(+15v) 0v(-15v) -15v D Z V INPUT V INPUT Frame Masse earthing chassis MODCVI MULTICVI

21 3.5 - LEDs of the MODCVI For each channel, the LEDs located on the front side provide the following messages: = ) : ),; torque and angle over maximum tolerances torque and angle within tolerances torque and angle below minimum tolerances module ready to operate motor on error other than torque and angle out of tolerances (e.g.: SCY stop during the cycle) 4 - SYNCHRONISATION OF SEVERAL MODCVI In order to synchronise several MODCVI, it is necessary to connect the synchro signals of all the modules first, and to program the Await synchro phase in a second step (refer to CVIPC Operators Manual) to synchronise: - the phases of several modules if the operating mode is synchronous. - the phases of several spindles if the operating mode is asynchronous. Connection between controllers, Caution: the 0 Volts of the Input/Output connectors of each controller are connected to each other. All the other signals (cycle number, on,...) should be connected to each module. 8, + 8 1, MODCVI MULTICVI

22 5 - MULTICVI The MULTICVI consists of several MODCVIs -according to the number of connected tools- and a CPUCVI module to provide the interface between the PLC, the PC and the control modules. The CPUCVI is the system intelligence: it fully controls the tightening sequence, centralises the controls and controls the MODCVI modules CPUCVI Rack description A J M H A I I = E F M A H IKFF O F = H = A E I 4 5 ) F = H = A F H J * A A H C A? O IJ F I BJM = HA The MODCVI emergency stop is not used in a MULTICVI system. The RS1 connector is used to connect the MODCVI-M via an internal link. The RS2 connector is used for the connection with the PC. MODCVI MULTICVI

23 CPUCVI Input/Output - the input/output of the channel 1 of the CPUCVI are identical to those of the channel 1 of the MODCVI, except for the spindle validation and external stop input connections which are configured per spindle and therefore available on each MODCVI-M. - the input/output of the channel 2 are available in particular for an ISaGRAF application. 1 F K J K J F K J? A? J H + D = A H A O? K J F K J E?O? A? K J F K J? J D A H K F K J? K J F K J K >AH B?O? AI?O? A H A A? J C > = H A F H J?O? A =?? A F J C > = H A F H J A H H H =? M C A A J?O? A=? M A@CA?O? A=? M A@CA IO?DH KJ?O? A=? M A@CA HAIAJ I=LA?O? A=? M A@CA HAIAJ I=LA?O? A=? M A@CA A J A J A J A J?O? A?O? A IO?DH E?O? A?O? AIJ=HJ HK HA L A HI A H A F H J H A G K A I J A I A J LEDs of the CPUCVI The LEDs show the operation of all the connected MODCVI-M: 4 - ), ; + ; + ; + ; + ; + ; ready to operate motor on torque and angle within tolerances error other than «torque and angle out of tolerances» (e.g.: SCY stop during the cycle) current cycle number Information provided by the LEDs at the initialisation phase: When switching on the station, all the connected MODCVI-M are initialised and checked by the CPUCVI. During this phase, the LEDs provide the following information: LEDs 5 to 9 number of checked module (in binary coding, LED 9 = bit 1) LEDs 1 to 4 status of checked module (in binary coding, LED 4 = 1 bit) 1 initial status 15 module checked and in operation Numbers 2 to 14 indicate the intermediary initialisation phases. When this procedure is over, the LED 1 (ready) and the LED of the selected cycle number glow. MODCVI MULTICVI

24 5.2 - MODCVI-M The MODCVI-M rack is a MODCVI rack without links for the peripherals on the front side MODCVI-M Input/Output 1 F K J K J F K J? A? J H + D = A, ? I F A L = E@ = J E I F A L = E@ = J E A N J A H = I J F I F A H A A? J H A F H J I F A A N J A H = I J F I F A H A A? J H A F H J I F A =?? A F J H A F H J I F A =?? A F J H A F H J I F A LEDs of the MODCVI-M For each channel, the LEDs located on the front side provide the following messages: = ) : torque and angle over maximum tolerances torque and angle within tolerances ),; torque and angle below minimum tolerance module ready to operate motor on error other than torque and angle out of tolerances (e.g.: SCY stop during the cycle) When the 3 LEDs (Min, OK, Max) blink in the Angle column, it means that the MODCVI-M is disconnected from the master CPUCVI. MODCVI MULTICVI

25 6 - CYCLE TIMING CHART H A O?O? A?O? A?O? A?O? A?O? A? O? A =? M? O? A =? M? O? A =? M? O? A =? M? O? A =? M I F A L = E@ = J E?O? AIJ=HJ E?O? A =?? A F J H H A A? J H A F H J HA I A J F D = I A F D = I A F D = I A F D = I A F D = I A phase 1 phase 2 phase 3 phase 4 phase 5 : the Reset signal is sent by the PLC --> resets the report (this PLC command is not compulsory). : the module receives cycle n 1 --> cycle acknowledge 1 is validated (if the cycle is programmed). : the module receives the cycle start --> validates the in cycle signal. : at the end of the cycle, the module validates an accept or reject report to the PLC. : the in cycle signal returns to zero when all the operations of the system are over. IMPORTANT: In order to optimise cycle time, the PLC or the numerical control can be synchronised with the accept report or reject report signal, but the tightening system is not ready to receive new commands (Reset, etc...) until the in cycle signal has dropped. MODCVI MULTICVI

26 7 - AUTOTEST CYCLE The autotest cycle is not created automatically and the cycle number is selected by the user. The autotest cycle allows you to test the rotation of the tool and more specifically to check that: - the prevailing torque is lower than the programmed maximum torque setting - the rotation angle ranges between the programmed minimum and maximum angle settings As for any other cycle, the automatic zero correction and the unbalance test are performed at the beginning of the cycle. The autotest cycle usually includes only one final speed phase. The following parameters are provided for information only: Maxi time... 1 s Tightening type... torque and angle Tmini... 0 Nm Tstop... 5 Nm Tmaxi Nm Amini Amaxi Asafe Angle threshold... 0 Nm Speed Power At the end of the cycle, according to the 3 abovementioned tests, the accept report or reject report information gives you the result. Start Autotest cycle flowchart automatic zero correction (reset) no Transducer zero test Correction 300 mv yes Unbalance test no -0.5 drift +0.5 yes Rotation test during programmed time Check prevailing torque and angle counting no OK? yes Error display Reject report Accept report End End MODCVI MULTICVI

27 Appendix 1 - ER tools, cables, extension cords and MODCVI ER cable ER/MODCVI extension cord 5m m m ,5m m m m m m m m MODCVI MULTICVI

28 Appendix 2 - EM tools, cables, extension cords and MODCVI EM/MODCVI motor cable 5m m m m m m m EM/TWINCVI motor cable EM/MODCVI motor extension cord 5m m m m m m m m m m m m m m EM/MODCVI torque cable Ref.: XXX.XXX Lot: C 5m m m m m m m EM/TWINCVI torque cable EM/MODCVI torque extension cord Ref.: XXX.XXX Lot: C Ref.: XXX.XXX Lot: C 5m m m m m m m m m m m m m m MODCVI MULTICVI

29 Appendix 3 - ER wiring diagram ) , - * ) + ) 9 / / ; - 9 ; - 9 / ) / - / 4 - ; ) ) ) 5 - / 4 7, ) /, * ) / 4 - ; ; - 9 * ) + / : + - : * ) + * ) + 4 ) / - 4 ) / ) 1 * 4 ) / / ), + / 4 - ; / 4 - ; ) + 6 ) ) ) , ) ) ) 5 - / 4 7, ) /, / ; - 9 ; - 9 / / 4 - ; ) + 6 ) ) : + - : * ) ) / - * 7-4 ) / - + ) 1 * 4 ) ), * / 4 - ; 9 / 4 - ; * ) + ; - 9 * ) + / * ) + / / 4 - ; ) * +, ) * +, MODCVI MULTICVI

30 Appendix 4 - ER/MODCVI extension cord diagram ) - - : ) * ) ) ) 5 - / ; - 9 ; - 9 ) ) * / 4 7, ) /, / ) / - 1 / 0 6 / ; - 9 * ) + / * ) / / 4 - ; * ) + / / 4 - ; ) + 6 ) ) : + - : ) 1 * 4 ) ), ) / , - / 4 7, ) /, ) ) ) 5 - / ; - 9 ; - 9 ) ) * ) + 6 ) 1 + / ) / 0 6 / : + - : * ) + + ) 1 * 4 ) ), / / 4 - ; * ) + 4 ) / - ; - 9 * ) + / * ) + / / 4 - ; ) * +, ) * +, MODCVI MULTICVI

31 Appendix 5 - EM torque and motor wiring diagram EM motor cable F E J? J =? J I? A J 2 F A C H L A H J = K A C H A A O A M / ; F D = I A > A K > K A 6 4 F D = I A F D = I A > =? M D EJ A H K C A 6 4? J =? J J D A H EG K A JD A H =? J=? J - : > =? L A H J M D EJ A C H A A LAHJ C H A A EH > =? H K C A > =? M D EJ A = K A OA M + J =? J J D A H EG K A 6 D A H =? J=? J ; - : * - : + L E A J F K H F A 8 - : , EM torque cable F J? J=? JF E 2 J, ; ; ) ; ) * * * 4 9 * ) + ) /, / / / 4 - ; 9 0 / 4 - ; ), / / 4 - ; ), + MODCVI MULTICVI

32 Appendix 6 - EM torque and motor extension cords diagram EM motor extension cord 5? H A M J O F A F E J B A = A A N J A I E 2, * F A C H F D = I A L A H J = K A C H A A O A M > A K > K A / ; F D = I A > =? M D EJ A 6 4 ) F D = I A H K C A J =? J J D A H EG K A J D A H =? J =? J - : > =? L A H J M D EJ A C H A A LAHJ C H A A EH > =? H K C A = K A OA M : > =? M D EJ A : + L E A J F K H F A 8 - : + 8 EM torque extension cord J, F E JBA = A A N JA I E 2 ; ; ) ; ) ) 4 * * 4 9 * ) ) /, * / / / 4 - ; 9 / 4 - ; ), / / 4 - ; ), + MODCVI MULTICVI

33 Appendix 7 - CPUCVI/MODCVI-M connecting cable diagram ? A? J H 5 K >, F JBA = A 2, ? A? J H 5 K >, F JBA = A 2, ? A? J H 5 K >, F JBA = A 2 6, * ) / - * 4 9 / ) / - / / / ) / * ) 4 / + - * D = > A M EJ D J M EI J F = EH I E F =? A D - J D A H A J A J M H J O F A > = I A 6 + F = J E> A B H H 0 I F A J H = I EI I E B HA N = F A : A H E C K > A H / / ) / - * ) / - * MODCVI MULTICVI

34 Appendix 8 - Wall-hanging system MODCVI - Dimensions in mm CPUCVI - Dimensions in mm MODCVI MULTICVI