ABS/ESP: BASE BOARD. Overview: This board is design to measure current in various ranges: High current: 0-25 A. Low current: 0-1.

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1 Last version: v /05/27 ABS/ESP: BASE BOARD Measure the current of UMBR Measure the current of UBVR Measure the idle current Have a socket for loads (connected by a connector) In the case several DUT are connected at the same time in the loadbox, please provide CAN isolation and relays to activate the current measurement output. Overview: This board is design to measure current in various ranges: High current: 0-25 A Low current: A Idle current: 0 1 ma 1

2 Detailed Specifications: Analog Input Value Unit High Current Input 0 to 25 A Low Current Input 0 to 1.5 A Idle Current 0 to 1 ma Analog Output Value Unit High Current Input ±10 V Low Current Input ±10 V Idle Current ±10 V Resolution ±10 mv Connection: 2

3 Connector positions: Connector Name: Name Description J1 Signal Connector 20 pins J2 Hardness Connector 40 pins J3 Dummy Board Connectors 96 pins Relay Automotive relay power +24V Board power supply Power supply 3

4 Connection Table Table1 Signal Connector Pin Number Name Descritpion Comments 1 HC_CTRL+ High current relay control + Input 24 V to activate the relay. 2 HC_CTRL- High current relay control - No data on pins 11, 12 if relay is not activated. 3 MC_CTRL+ Low current relay control + Input 24 V to activate the relay. 4 MC_CTRL- Low current relay control - No data on pins 13, 14 if relay is not activated. 5 IC_CTRL+ Idle current relay control + Input 24 V to activate the relay. 6 IC_CTRL- Idle current relay control - No data on pins 15, 16 if relay is not activated. 7 CAN_B_CTRL+ CAN relay control + Input 24 V to activate the relay. 8 CAN_B_CTRL- CAN relay control - No data on pins 17, 18 if relay is not activated. 9 RELAY+ Relay control + Input 24 V to activate the relay. 10 RELAY- Relay control - 11 HC_VOUT High current measurement output 12 HC_GND High current measurement output GND 13 MC_VOUT Low current measurement output 14 MC_GND Low current measurement output GND 15 IC_VOUT Idle current measurement output 16 IC_GND Idle current measurement output GND 17 CANH_B CAN High signal output Pins connected to TCU100 to get 18 CANL_B CAN Low signal output CAN messages. 19 GNDB Ground 20 GNDB Ground 4

5 Table2 Harness Connector Pin Number Pin Name Pin Number 1 CAN-H CAN-H to the harness 2 CAN-L CAN-L to the harness 3 CAN-GND CAN ground to the harness 4 CAN-GND CAN ground to the harness 5 NC 6 +5V Dummy board +5V (Pin 1a) 7 +12V Dummy board +12V (Pin 1c) 8 Signal 1 Dummy board signal 1 (Pin 3b) 9 Signal 2 Dummy board signal 2 (Pin 4a) 10 Signal 3 Dummy board signal 3 (Pin 4c) 11 Signal 4 Dummy board signal 4 (Pin 5a) 12 Signal 5 Dummy board signal 5 (Pin 6a) 13 Signal 6 Dummy board signal 6 (Pin 6c) 14 Signal 7 Dummy board signal 7 (Pin 7a) 15 Signal 8 Dummy board signal 8 (Pin 8a) 16 Signal 9 Dummy board signal 9 (Pin 8c) 17 Signal 10 Dummy board signal 10 (Pin 9a) 18 Signal 11 Dummy board signal 11 (Pin 10a) 19 Signal 12 Dummy board signal 12 (Pin 10c) 20 Signal 13 Dummy board signal 13 (Pin 11a) 21 Signal 14 Dummy board signal 14 (Pin 12b) 22 Signal 15 Dummy board signal 15 (Pin 12c) 23 Signal 16 Dummy board signal 16 (Pin 14b) 24 Signal 17 Dummy board signal 17 (Pin 14c) 25 Signal 18 Dummy board signal 18 (Pin 16b) 26 Signal 19 Dummy board signal 19 (Pin 16c) 27 Signal 20 Dummy board signal 20 (Pin 18b) 28 Signal 21 Dummy board signal 21 (Pin 18c) 29 Signal 22 Dummy board signal 22 (Pin 20b) 30 Signal 23 Dummy board signal 23 (Pin 22b) 31 Signal 24 Dummy board signal 24 (Pin 23a) 32 Signal 25 Dummy board signal 25 (Pin 24a) 33 Signal 26 Dummy board signal 26 (Pin 24b) 34 Signal 27 Dummy board signal 27 (Pin 25a) 35 Signal 28 Dummy board signal 28 (Pin 26a) 36 Signal 29 Dummy board signal 29 (Pin 26b) 37 Signal 30 Dummy board signal 30 (Pin 30b) 5

6 38 GND Dummy board GND (Pin 32 a) 39 GND Dummy board GND (Pin 32 b) 40 GND Dummy board GND (Pin 32 c) Table3 DUMMY Board Connector The dummy load is connected using a Eurocard DIN 41612, Type C, 96 Position, 1 Rows a+b+c, Performance level 2, FEMALE, Lead 3.0 mm, Pitch 2.54 mm and turned at 90 degrees Calibration procedure: Following the picture below to calibrate High, Low and Idle Current Measurement: 6

7 1 The output voltage Vout for High Current sensor is defined by: Vout Gain I We can adjust the gain by the potentiometers, R14 and R24. They have been defined after testing and adjustment at 0.672, so this module s gain is fixed by ART LOGICS but can be modified if needed. Under the initial state, relay K2 s contact is opened, so for the measurement, need supply 24V voltage to K2 s coil. Need to apply the supply 24V voltage between two relay control signals, on Signal Connector pin 1 and 2. 2 The output voltage Vout for Low Current sensor is defined by the same formula as High Current sensor. To adjust the Gain, it is needed to modify the potentiometers, R35 and R45. They have been defined at 0.672, so this module s gain is fixed by ART LOGICS but can be modified if needed. Under the initial state, relay K3 s contact is opened, so for the measurement, it is needed to apply the supply 24V voltage to K3 s coil for that need to connect pin 3 and 4 on Signal Connector. 3 The output voltage Vout for Idle Current sensor is defined by the same formula as High and Low Current sensor. To adjust the Gain, it is needed to modify the potentiometers, R67 and R52. They have been defined at 0.672, so this module s gain is fixed by ART LOGICS but can be modified if needed. Under the initial state, relay K4 s contact is opened, so for the measurement, it is needed to add the supply 24V to K4 s coil for that need to connect pin 5 and 6 on Signal Connector. Connect the board and input signals as describe above (on Signal Connector). Adjust the output using the two respective adjustable resistor screws number 1, 2 and 3 as defined in below table: Name Input Output High current 0A 0 V ± 10 mv 25A 10 V ± 10 mv Low current 0A 0 V ±10 mv 1.5A 10 V ± 10 mv Idle current 0A 0 V ±10 mv 1mA 10 V ± 10 mv Measurement between pin 11 / / / 16 We recommend gluing screws (1), (2) and (3) after calibration to avoid any changes between two calibrations. These calibration procedures and test points are those recommended in a procedure developed by ART Logics. 7

8 Application Note For CAN Isolation: Two CAN Drivers (such as TJA1041) are used to interface between CAN BUS H and L lines and TX/RX digital signals. Appropriated protection and biasing networks are provided for impedance matching to DUT requirements. On the TX/RX side, each driver is connected to a latch-prevention logic, avoiding the dead-lock situation due to the cross connection of the drivers. Drivers are cross connected (RXA to TXB, TXA to RXB) through an isolation device (such as ADum series). The module is activated only when CAN communication is requested. Activation needs a DC signal to be applied to an insulate control input. The input voltage range is 3VDC to 24VDC, maximal current is 5mA. When an appropriate voltage is applied, the two Normally Open (NO) contacts of the output relays will close. This allows several modules to share one single CAN channel of a TCU, the outputs of all modules are simply OR-wired in parallel to a CAN channel. To activate CAN_B, it is needed to apply the supply 24V voltage between two relay control signals, on Signal Connector pin 7 and 8. CAN-A is always connected to DUT. CAN-B is connected to TCU100 It is the responsibility of the user not to activate more than one module at a time Power Requirement DC power supply: 24VDC, 90 ma 8

9 Physical: Dimension: L*W = 175mm*240mm Usage examples: Environmental The ABS ESP Board is intended for indoor use only but may be used outdoors if installed in a suitable enclosure. Refer to the manual for more information about meeting these specifications. Operating temperature 0 ~ 65 Storage temperature -40 ~ +85 Ingress protection (IP code) none Operating humidity 10-90% RH non condensing Storage humidity 5-95% RH non condensing Support and Services Calibration ART logics measurement hardware is calibrated to ensure measurement accuracy and verify that the device meets its published specifications. To ensure the ongoing accuracy of the measurement hardware, ART logics offers basic or detailed recalibration service. 9

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