Intelligent Compact Controller

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1 TCY-T0121 Intelligent Compact Controller Features Temperature control for 2-pipe, 4-pipe HVAC systems. Temperature range from 40 to 140 C. 1 independent PI and On/Off control loop to control temperature. 1 independent PI and On/Off control loop to control humidity and pressure systems. 1 modulating output for DC V or 0 20 ma actuators. 1 TRIAC controlled floating output 24V AC (2 digital outputs) 1 Input for DC 0 5V, 0 10V or 0 20 ma sensors Temperature sensor analog output for building automation system Internal or external passive temperature sensor, selectable by switch Transformation of display value according to analog sensor range Password protected programmable user and control parameters Display and operation unit available in various designs and materials. Applications Air Only Systems: Constant or Variable Air Volume systems for single or dual duct systems with options of: o up to two reheat stages o supply air, extract air cascade control o humidity control o Control for variable speed fans Air/Water Systems: o Fan Coil units for 2-pipe or 4-pipe systems with options of: Humidity control Pressure control o radiator control, chilled ceiling Water Only Systems: Radiator, floor heating or chilled ceilings Individual room control for hotel rooms, meeting rooms, etc. Version: info@vectorcontrols.com Page 1/12

2 Control Functions The compact controller TCY operates with four different control modules. These modules can be activated and parameterized according to the application to be controlled. The main modules are: Temperature PI, Temperature On/Off, Universal PI and Universal On/Off. All modules operate simultaneously. In order to use the controller, at least one control module must be enabled. The outputs that respond to each control loop need to be assigned in the output section. Temperature Control Module HC -00: 2-pipe or 4-pipe system. Select 2-pipe system if the system has only a single coil that operates as heater in winter and cooling device in summer. Select 4-pipe system, if specific heating and cooling coils are available. HC -01: Dead Zone Span. The cooling setpoint W C consists of the heating setpoint and the dead zone span. Changing the cooling setpoint in 2-pipe mode therefore changes as well the heating setpoint. The factory setting for the dead zone span is 1K. Modulating PI-Control The temperature PI control mode is enabled with parameter HC-02. The controller maintains the temperature set point by calculating the output position based on proven PI control algorithms. Control parameters: HC -03, HC-04: P-bands for heating and cooling are programmable. The factory setting is 2 K. The p-bands are disabled if 0 is selected. HC -05: A large I part increases the swinging tendency of the control loop. Limiting the integral part may reduce this tendency. The I-part is disabled if 0 is selected. HC -06: Tn, Reset time of Analog loop integral. Tn is the time needed for the integral to run from 0 to 100%. The range is min. The setting depends on the control application. For temperature control of a medium sized room, a setting of 5-10 minutes is appropriate. For pressure control on a VAV box a value of 3 minutes is recommended, depending on the speed of the actuator. Heating Mode Y H [%] Cooling Mode Y C [%] I Control Part Y I [%] W X 0 X PH T Room Temperature W H Setpoint Heating X PH Proportional Band Heating W C Setpoint Cooling = W H + X DZ X PC Proportional Band Cooling Y H Output signal Heating X DZ Dead zone Y C Output signal Cooling Tn Reset time of Integral Y I Integral part of output signal Temperature On/Off control The control mode is enabled with parameter HC-07. On/Off control is suitable to operate fan coil valves and reheat or cooling compressor stages. By providing the dry Normally Open contact, any voltage from V for actuators and switching stages may be used. Switching power is limited to 0.5A per stage. Control parameters: W H X DZ W C X PC T [K] HC -08: Enables a second stage for reheat. HC-09: Enables a second compressor stage for cooling. HC -10, HC-11: The switching span determines the temperature difference required for the next heating stage to be activated. HC -12: The hysteresis defines when a heating stage is switched off. The aim is to avoid unnecessary switching of heating stages thus increasing the life span of involved equipment as well as saving energy. Delayed switching. The upper heating/ cooling stages will not switch on at the same time. The higher stage will not start earlier than 5 seconds after the lower stage has been initiated. 0 Tn t [min] On/off Control Stage 2 Heating Cooling Stage 1 0 W H W C T [K] H RC X RC X DZ H RC Hysteresis Heating/Cooling X RC Switching Span Heating/Cooling Version: info@vectorcontrols.com Page 2/12

3 Universal Control Mode Cascade control Instead of using a setpoint as the control target, we can use the output of the temperature control loop as setpoint. This is for example used for VAV controllers. Enable 1U-00 to activate cascade control. Universal Control Mode: PI-Control 1U-02, 1U-03 = Enable reverse and direct operation. The controller reads the selected input value, and maintains it by calculating the appropriate output signal. The control function used is PI control. Control parameters: 1U-01 Dead Zone Span for Universal Loop 1. The direct acting setpoint w D consists of the reverse acting setpoint and the dead zone span. The factory setting for the dead zone span is 0. 1U-04: Direct acting P-band. Range depends on the selection of the input. Selecting 0 disables the P part. 1U-05: Reverse acting P-band. Range depends on the selection of the input. Selecting 0 disables the P part. 1U-06: Maximum limit of I-part: A large I part increases the swinging tendency of the control loop. Limiting the integral part may reduce this tendency. The I-part is disabled if 0 is selected. 1U-07: Reset time of integral: Tn is the time needed for the integral to run from 0 to 100%. The range is min. The setting depends on the application and the actuators involved. It should be at least 1.2 times the reaction time of the control cycle. P Control Part I Control Part Y U [%] Y U [%] 100 Reverse Direct 100 W U 0 Xp1 W R w D X DZ Xp2 X A[%] 0 Tn t [min] X U Input signal Xp1 Proportional Band reverse acting Y U Output signal of universal loop Xp2 Proportional Band direct acting w R, w D Reverse, Direct Setpoint Tn Integral Reset Time X DZ Dead Zone Span 2-point control This control mode is enabled by parameter 1U-08 for the reverse signal and 1U-09 for the direct signal. 2-point control is used to control single stage devices, for example in order to maintain pressure, water levels, humidity, etc. Control parameters: 1U-10: The hysteresis defines the span required for the output to switch on again after being switched off. The aim is to avoid unnecessary switching thus increasing the life span of involved equipment as well as saving energy. The range depends on the selection of input. On/Off Control Reverse Acting Direct Acting OFF H W R W D X DZ H Input [%] W R Reverse Acting Setpoint W D Direct Acting Setpoint (W R + X DZ) H Switching Hysteresis X DZ Dead Zone Span Input Configuration Temperature Input The TCY includes a NTC-based passive temperature sensor with 1% accuracy. It is possible to use an external sensor of the same kind by connecting it to the two terminal connectors. Specified accuracy can only be guaranteed by using a manufacturer approved temperature sensor. Contact your dealer for details. The active sensor needs to be selected by setting a slide switch, which is located at the back of the operation terminal. Version: info@vectorcontrols.com Page 3/12

4 Analog Inputs: The analog input signals may be configured with jumpers to 0-10V, 0-5V and 4-20 ma. The jumpers are located just behind the terminal connector of each input. The drawings below indicate the jumper placement for each signal type. The factory setting is 0-10 VDC. The range of the input signal can be specified in software by setting a minimum and a maximum limit. The limits are in percent of the full range The display value of the input signal may be specified. For example a pressure sensor has a 4-20 ma output and a pressure range of Pa. It is possible to transform the Signal Type 0 10 VDC 0 5 VDC 0 20 ma DC Jumper selection (1-4) (3-4) (2-3) input signal into a different dimension by setting the minimum and maximum transformation value in the input configuration setup. In our example the display will read 100 for a 12 ma signal. Averaging function: Some sensor signals (for example air flow sensors) tend to fluctuate. The controller measures every second the signal inputs. Select how many values should be used to calculate the averaging signal, which will be used as control input. (Too many samples for an averaging signal may increase the swinging te ndency, increase reset time on PI signals in this case) Output Configuration Analog Output The analog output may be configured with jumpers for 0-10 VDC or 0-20 ma control signals. The jumpers are located behind the terminal connector of the respective analog output. See table below for jumper placement. The factory setting is to 0-10 VDC. The signal range is specified in software by setting a minimum and a maximum limit. Each output may be assigned to a control loop, set to manual or serve as a temperature feedback of the internal temperature sensor. See parameter OP section for details: Enabling OP-03 changes DO1 and DO1 into a floating output for a PI loop. In this case the running time of the actuator needs to be specified. Running time is defined as the time required for the actuator to run from fully open to fully closed or vise versa. Note that it is recommended to use only actuators with a fixed running time. Once fully open or fully closed the running time for the actuator is extended for 5 minutes. If OP-03 is in the OFF position, DO1 and DO2 may be used as switching outputs for an /OFF control module. Digital Outputs Signal Type 0 10 VDC (1-2) 0 20 ma DC (2-3) The switching outputs DO1 and DO2 are factory assigned as floating output. They may be assigned as digital outputs using OP-07 to OP-08. The digital outputs may be used either as switching outputs for Temperature or Universal /OFF modules. Each output needs to be assigned to a control loop. See parameter OP section for details. Time schedule on digital outputs The digital outputs may be used with an individual schedule. Select option 7 at the OP7/8 parameter. There are two programs with each 4 switching times available. Program 4 and 5 applies for DO1 and Program 6 and 7 for DO2. Schedule for Digital outputs will only operate if floating output is disabled (OP03 = OFF). Jumper selection Switching difference on floating output The controller moves the actuator to the calculated position by either opening or closing the actuator. The actuator should not be moved for every little change in position, since this would reduce the lifetime of the actuator. OP-06: Switching difference: The actuator will only move, if the difference to the current actuator position is larger than this parameter. Power Failure All the parameters and set points are memorized and don t need to be reentered. Depending on UP04 the unit will remain switched off, switch on automatically or return to the operation mode it was in before the power failure. Deluxe version only: Timer operation and daytime setting will be retained. (Battery factory mounted battery life is 2 years). Frost Protection The controller will enter frost protection mode if the room temperature drops below 5 C (41 F). All heating outputs will be fully opened. Frost protection mode will be left once the temperature reaches 10 C (50 F). Frost protection display will remain until a button is pressed. Frost protection can be enabled/disabled using user parameter UP-06. Note: Frost protection uses the NTC temperature input. Analog sensors set as temperature sensor with 1U11 will not be able to trigger frost protection Clock Operation (Deluxe Version) TLCY contains a battery backed quartz clock. Up to 16 mode changes (STANDBY, COMFORT, OFF) based on weekdays and time may be programmed. See chapter operation on how to program and assign switch times to the corresponding loops. A blinking clock indicates that the battery is empty and needs to be replaced. The time needs to be set in order to allow time programs to operate. See chapter operation, advanced settings for instructions on how to set the time. Version: info@vectorcontrols.com Page 4/12

5 Display and Operation The TCY controller is designed with a modular casing structure. The user has the choice of a variety of designs and materials. See separate brochure for details regarding different styles, colors and materials of operation terminals. The operation terminal uses an LCD display and four operation buttons Legend: 1. 4-digit display of current value, time, control parameter or setpoint 2. Unit of displayed value, C, F, % or none 3. Graphical display of output or input value with a resolution of 10% 4. 4-digit display of current value, time, control parameter or setpoint 5. Operation modes: Comfort mode, Standby mode, Energy Hold Off 6. Symbols: Heating Active Cooling Active Schedule Set Direct Acting Active Reverse Acting Active Cascade Override 7. Buttons for operating the controller POWER button: Pressing the button less than 2 sec toggles standby and comfort mode. Pressing the button for more than 2 seconds switches the unit off. UP and DOWN buttons: change setpoints and parameters OPTI button: used for accessing different control modes and advanced setup. Acts as Enter in parameter changing menu. Operation Modes Comfort: The unit is in full operation mode. All the control functions are operating according to their setpoints. The unit displays occupied mode. Standby: The setpoints are shifted according to parameters UP-08. The heating parameter is shifted down and cooling parameter up. The unit displays unoccupied mode. Outputs are limited to UP-09 standby maximum. For two stages heating or cooling the second stage will not operate while in standby mode. Standby operation may be disabled with UP-07. Energy Hold Off (EHO): The unit is switched off. All outputs are off. The temperature will still be monitored in order to activate the unit in case of frost. (If frost protection is enabled). Off is displayed. Activation of operation modes Via operation terminal Note: Clock: (Deluxe version only) Operation modes may automatically be switched according to daytime and weekday. The clock symbol will be indicated if time programs are activated. UP-00 defines if local override is allowed. UP-04 controls access to time programs. Version: info@vectorcontrols.com Page 5/12

6 Operation of the Terminal Unit Switching The unit is switched on by pressing the POWER button. It will start up in comfort mode. Changing between COMFORT and STANDBY Pressing the POWER button for less than 2 seconds toggles between STANDBY and COMFORT modes. Standby mode may be disabled with UP07. Switching OFF Pressing the POWER button for more than 2 seconds, will switch the unit off. OFF and current time will be displayed in the LCD for the deluxe unit. Current temperature and OFF is displayed for the basic unit. Standard display Standard display is enabled with parameter UP-17. This display mode is active if no UP/DOWN or OPTI key has been pressed during the previous 30 seconds. The contents of the large and small digits may be chosen with parameters UP-18 to UP-20. Should Standard display be disabled, the selected loop setpoint will be displayed in the small digits, the associated input in the large digits and the output in the right hand scale. Changing of setpoints Step through the enabled control loops by repeatedly pressing the OPTI button. The large digits indicate the loop action (reverse/direct) for 2 seconds and afterwards the input value of the activated control loop. The output value is indicated in the scale. The small digits show the setpoint of this loop. Pressing directly UP/DOWN will select the first control loop enabled in this order: Temperature PI, Universal reverse acting, and universal direct acting. Select the desired control loop with the OPTI button and change the setpoint with the UP/DOWN buttons. Changing of setpoints may be disabled with UP-01. Override of secondary setpoint in cascade control In case cascade control is active (for example VAV control), it is possible to override the primary loop and manually set the setpoint of the secondary loop. While the secondary loop is displayed change the setpoint with UP/DOWN keys. The manual indication will show on the display. (For VAV this would mean the loop is now changed to CAV. This would be especially useful while tuning the VAV system) Pressing the OPTI key to move back to the temperature loop will cancel manual override. Manual override may be disabled with UP-02. Schedule control of digital outputs This feature is available if schedule control for a digital output is enabled (OP7/8). Select the digital output by repeatedly pressing the OPTI button until DO1 or DO2 is displayed in the large LCD digits. Pressing UP/DOWN steps through following modes, OFF, PROG, selecting or OFF sets the output in manual mode, the manual symbol is displayed. Pressing the OPTI button for more than 3 seconds starts the schedule mode. The schedule operation for the DO is similar to general time scheduling (see below). A total of 2 programs with each 4 switching times for each DO are available. The DO will be switched off, if the operation mode is OFF. Accessing advanced settings Pressing the option button for more than three seconds will start the advanced setup menu. The large LCD digits display SEL. The advanced setup menu accesses these settings: Clock setup, Time schedules, Heat / Cool change for 2 pipe systems. The menu may be left by pressing the POWER key or by not pressing a key for more than 2 minutes. Deluxe only: Clock Setup. The current time is displayed in the small digits. Pressing the OPTI button will enter the clock setup. The minutes are blinking and may be changed with the UP/DOWN keys. Pressing OPTI saves the minutes and steps to the hours. The hours are blinking. Pressing the OPTI key again will step to the weekday. DAY1-7 is displayed. Day 1 stands for the first working day (Monday) of a 5-day working week. (See schedule). Select the day according to current weekday. Pressing Option again saves the settings and moves back to the SELECT menu. Deluxe only: Time Schedules: press the option key while Pro is displayed in the small digits. Pro1 is now shown in the large digits, while the number 1 is blinking. Select time program by using UP/DOWN keys. There is a total of 4 time programs with each 4 switching times available. Enter the time program by pressing the OPTI key. 1. Activate or deactivate the time program. Choose or OFF with the UP/DOWN keys 2. Select weekday(s) = d1-7, d1-5, d6-7, day1, day2, day3, day4, day5, day6, day7 3. The next steps define the switching mode and time. The bar indicator on the right side shows programming progress. There are four switch times for each program. o Select desired operation mode. (no,, Eco, OFF), press OPTI to continue no = disables this time schedule On = sets operation mode to On and Comfort Eco = sets operation mode to On and Standby OFF = switches unit Off o Select switching time 00:00 to 23:45 in 15-minute steps, press OPTI to continue. o Repeat above two steps for each switching time. Access to time schedules may be disabled with UP-04 Heat / Cool change. Pressing UP or DOWN toggles Heating Cooling mode. (For two pipe systems only) Access to Heat/Cool change may be disabled with UP-03 Version: info@vectorcontrols.com Page 6/12

7 Error messages The TCY may display the following error condition: Err1: Temperature sensor faulty. The connection to the temperature sensor may be interrupted, the DIP switch settings may be incorrect or the temperature sensor is damaged. As a consequence all the outputs tied to this sensor are switched off. Setting of parameters The TCY is an intelligent controller and can be adapted to fit perfect into your application. The control operation is defined by parameters. The parameters are set during operation by using the standard operation terminal. The parameters are password protected. There are two levels of parameters: User operation parameters for access control settings and Expert parameters for control functions and unit setup. The passwords for user levels and expert levels are different. Only control experts should be given the control parameter password. The parameters can be changed as follows: 1. Press UP and DOWN button simultaneously for three seconds. The display will indicate CODE. 2. Select a password using UP or DOWN buttons. Dial 09 in order to get access to the user parameters, 241 for EXPERT mode. Press OPTI after selecting the correct password. 3. Once logged in, the parameter is displayed immediately 4. Select the parameters with the UP/DOWN keys. Change a parameter by pressing the OPTI key. The MIN and MAX symbols show up and indicate that the parameter may be modified now. Use UP and DOWN key to adjust the value. 5. After you are done, press OPTI or POWER in order to return to the parameter selection level. 6. Press the POWER key again so as to leave the menu. The unit will return to normal operation if no key is pressed for more than 5 minutes. User Parameters Parameter Description Setting Range Factory Setting UP 00 Choose if end user is allowed to change operation modes,, OFF OFF = Disabled, = Enabled UP 01 Choose if the end user is allowed to change set points, OFF OFF = Disabled, = Enabled UP 02 Choose if the end user is allowed to override secondary setpoint in, OFF cascade control OFF = Disabled, = Enabled UP 03 Heat/Cool change Enable, Choose if the end user is allowed to change, OFF heating/cooling mode. OFF = Disabled, Enabled UP 04 Access Time programs, Choose if the end user can change time, OFF programs. OFF = Disabled, = Enabled UP 05 State after power failure: 0 = Switched off, 1 = Switched on, 2 = state before power failure 0, 1, 2 2 UP 06 Frost protection enable/disable, OFF UP 07 Enable standby functionality, OFF UP 08 Standby temperature shift K 5.0 K UP 09 Limit output while unit is in Standby mode 0 100% 100% UP 10 Define a minimum temperature limit, if you do not want the end user to C, 50F select 10C/50F as a set point. UP 11 Define a maximum temperature limit, if you do not want the end user to C, 98F select 34C/98F as a set point. UP 12 Calibration value of temperature sensor ~ UP 13 Celsius or Fahrenheit, Select for Fahrenheit, OFF for Celsius, OFF OFF (Celsius) UP 14 Standby shift for Universal Setpoint Acc. Input range 0 Range is according to input selection UP 15 Calibration value for analog input. Range is in % of input signal % 0 UP 16 UP 17 User Display: Indicate a designated value on LCD display while no key is pressed Select contents of Large LCD display in standard mode: 00 = OFF 01 = Setpoint Temperature HC 02 = Setpoint Universal 1 03 = Temperature sensor 04 = Analog Input 05 = Output Temperature Pi 06 = Output Universal PI Reverse 07 = Output Universal PI Direct 08 = Floating Output Position 09 = Clock, OFF UP 18 Select contents of small LCD display in standard mode Select contents of vertical LCD display in standard mode UP = OFF 01 = Analog Input 02 = Output temperature PI 03 = Output universal PI reverse 04 = Output universal PI direct 05 = Floating Output Position Version: info@vectorcontrols.com Page 7/12

8 Control parameters Parameters for Temperature Loop Parameter Description Range Standard HC 00 2-pipe or 4-pipe system, OFF OFF OFF = 2-pipe system, = 4-pipe system HC 01 Dead zone between heating & cooling setpoint K 1.0 K HC 02 Enable PI Control Module, OFF OFF = Disabled, = Enable HC 03 P band heating control loop K 2.0 K HC 04 P band cooling control loop K 2.0 K HC 05 Maximum of I part, Limits the influence of the integral % 0.0 % part on the output signal. 0 disables the I part HC 06 Tn, Reset time of integral, min 1 30 Min 10 Min HC 07 Enable On Off Module, OFF OFF OFF = Disabled, = Enable HC 08 Enable 2-stage operation for reheat, OFF OFF OFF = Disabled, = Enabled HC 09 Enable 2-stage operation for re-cool, OFF OFF OFF = Disabled, = Enable. HC 10 Switching Span Reheat (second stage) K 1.5 K HC 11 Switching Span Re-cool (second stage) K 1.0 K HC 12 Switching Hysteresis, Accuracy for PI control K 0.5 K Parameters for Universal Loop Parameter Description Range Standard 1U 00 Cascade Control, Output of temperature loop is setpoint of analog loop, = Cascade Active, OFF = no cascade, OFF 1U 01 Dead zone for Universal Loop, range acc. to input Acc Input 0 1U 02 Enable PI Reverse Loop, OFF OFF 1U 03 Enable PI Direct Loop, OFF OFF 1U 04 P Band or Switching Span reverse acting. Acc input 10 Range according to input. Selecting 0 disables the P part. 1U 05 P Band or Switching Span direct acting. Acc input 10 Range according to input. Selecting 0 disables the P part. 1U 06 Maximum of I part, Limits the influence of the integral % 0.0 part on the output signal. 0 disables the I part 1U 07 Tn, Reset time of integral, 1 30 min 1 30 Min 2.0 1U 08 Enable 2-point control mode reverse acting, OFF OFF 1U 09 Enable 2-point control mode direct acting, OFF OFF 1U 10 Hysteresis, Accuracy for PI control Acc input 5 (Range according to input) 1U 11 Use as temperature loop, HC-00 and Heat/Cool settings apply to universal loop. Reverse loop will be heating, direct loop cooling, OFF OFF Input configuration Parameter Description Range Standard IP 00 AI1: Minimum limitation of input signal 0 Max % 0 % IP 01 AI1: Maximum limitation of input signal Min 100% 100% IP 02 AI1: Lower display transformation value -50 Max 0 IP 03 AI1: Upper display transformation value Min IP 04 AI1: Samples taken for averaging control signal IP 05 AI1: Unit of analog input 0 = no unit, 1 = %, 2 = C / F OFF Version: info@vectorcontrols.com Page 8/12

9 Output configuration Parameter Description Range Standard OP 00 Configuration Output AO 1: = OFF, 1 = Temperature Control Heating 2 = Temperature Control Cooling 3 = Temperature Control Heating and Cooling (2-pipe systems) 4 = Universal Control Loop Reverse Acting 5 = Universal Control Loop Direct Acting 6 = Universal Control Loop Reverse and Direct Acting (2-pipe systems) 7 = Manual override (0 100%) 8 = Temperature indication 0 50 C OP 01 Minimum limitation of output signal AO 1 0 Max % 0 OP 02 Maximum limitation of output signal AO 1 Min 100% 100% OP 03 Enable Floating Output AO 2 (DO1, DO2 Floating) OFF OFF OP 04 Configuration Output AO 2 (DO1, DO2 Floating) (if OP-03 is ) See Parameter OP-00 OP 05 Running Time of AO 2 (Time to run from Open to Close or Close to s 90s Open) OP 06 Switching difference for floating signal 0 100% 2 % OP 07 Configuration Output DO1 (only if OP3 = OFF) 0 = OFF 1 = 1. Stage, Heating 2 = 1. Stage, Cooling 3 = 1. Stage Heating and Cooling (2-pipe systems) 4 = 2. Stage, Heating 5 = 2. Stage Cooling 6 = 2. Stage Heating and Cooling (2-pipe systems) 7 = 2 point control Universal Loop, Reverse Acting 8 = 2 point control Universal Loop, Direct Acting 9 = 2 point control Universal Loop, Reverse and Direct Acting (2-pipe systems) 10 = Controlled by time schedule (Deluxe only) (Use specific time schedule for this output) 0 10 (Deluxe) 0 9 (Standard) OP 08 Configuration Output DO2, (only if OP3 = OFF) see OP , OP 09 Temperature feedback minimum temperature C/F 0 C OP 10 Temperature feedback span Mechanical Design and installation The unit consists of three parts: The mounting plate, the power case and the front part, consisting of a module and an outside frame. The outside frame may be replaced with a special design based on interior design and taste of the end user. Please talk to your dealer regarding different designs, materials and colors available. Installation 1. Arrange the wires to be connected and cut them to equal length. 2. Connect them to the terminals of the power case according to wiring diagram 3. Clip the power case to the mounting plate; pull the connection cable through the large central opening of the mounting plate. Insert the power case into the flush mounting box. Carefully arrange power wires. 4. Install the mounting plate to the flush mounting box. Make sure that the nipple with the front holding screw is facing to the ground. Make sure the screw heads do not stand out more than 5 mm of the surface of the mounting plate. 5. Connect the 6-wire connection cable to the plug located on the back of the front part. 6. Slide the two latches located on the top of the front part into the hooks of the mounting plate. 7. Lower the front part until located flat on the wall and the mounting plate is not visible anymore. Make sure the connection cable does not get into the way. 8. Tighten the front holding screw to secure the front part to the mounting plate. Mounting location On an easy accessible interior wall, approx. 1.5 m above the floor in an area of average temperature. Avoid direct sunlight or other heat sources, e.g. the area above radiators and heat emitting electrical equipment. Avoid locations behind doors, outside walls and below or above air discharge grills and diffusers. Location of mounting is less critical if external temperature sensors are used. 0 Version: info@vectorcontrols.com Page 9/12

10 Configuration of controller Proceed in the following steps in order to adapt the controller to its application: 1. Set jumpers for inputs and outputs 2. Connect power supply 3. Program input parameters (IP) 4. Program control parameters (HC or 1U) 5. Program output parameters (OP) 6. Set user settings (UP) 7. Connect inputs and outputs. 8. Test function of unit Technical Specification Power Supply Operating Voltage 24 V AC 50/60 Hz ± 10% Power Consumption Max 4 VA Electrical Connection Terminal Connectors Battery (deluxe version) Lithium CR1220 3V Signal Inputs Analog Inputs Input Signal Resolution Accuracy AI1 DC 0-10V, DC 0-5V or 0 20mA 39 mv, ma ± 2% Signal Outputs Display (LCD) Temperature Inputs Range Resolution Accuracy Type Analog Outputs Output Signal Resolution Accuracy Maximum Load Digital Switching Outputs AC Voltage Insulation resistance Optical coupled TRIAC Actual values and setpoint Resolution value < 1000 Resolution value > 1000 Digital Signals RT C 0.1 K 0.5 K NTC 10KO, 25 C, B25/50:3950 Acc: 1% AO1 DC 0-10V or 0 20mA 39 mv, ma ± 2% 20 ma, 500Ω DO1, DO2 24V 220V AC 1A max. AC2500 V RMS acc. to EN , complying with UL standards File ref E digits 0.1 1, OFF Parameters For details of control parameters see parameter section Environment Ambient Temperature -10 to 50 C acc IEC (14 to 122 F) Operation Climatic Conditions Temperature Humidity To IEC class 3 K C <95% r.h. Standards Transport & Storage Climatic Conditions Temperature Humidity Mechanical Conditions conform according to EMC Standard EMEI Standard Product standards Automatic electrical controls for household and similar use Special requirement on temperature dependent controls Electromagnetic compatibility Emissions Immunity To IEC and IEC class 3 K3 and class 1 K C <95% r.h. class 2M2 89/336/EEC 73/23/EEC EN EN EN EN Pollution Class Normal acc. to EN Degree of Protection IP30 to EN Safety Class III General Dimensions Front part: 21 x 88 x 88 (H x W x D) Power case: 30 x 50 x 60 Weight (including package) 80 g Version: info@vectorcontrols.com Page 10/12

11 Connection terminals Jumper Settings JP2 JP AI1 AO1 RT RT TCY-T0121 DO2 DO1 24V AC 0V AC/ GND V DC 0-5V DC 0-20 ma 0-10V DC 0-20 ma AI1, JP AO1, JP Legend: 1. Power Supply 0V AC, Analog Input, Output Ground 2. Power Supply 24V AC 3. Digital Output 1 4. Digital Output 2 5. Temperature sensor NTC 6. Temperature sensor NTC 7. Analog Output 1: 0 10V or 0 20mA 8. Analog Input 1: 0 10V, 0 5V or 0 20mA The switch for internal / external temperature setting is located on the back of the operation terminal Connection Diagram 24V AC RT EXT Legend: RT EXT External temperature sensor X A1 Analog Sensor 1: DC 0..5V, 0 10V or 0 20mA Y M1 Actuator 1: DC 0 10V or 0 20mA Y M2 Actuator 2: AC 24V max.1a TCY Y M2 Y M1 X A1 0V AC GND Dimensions Version: info@vectorcontrols.com Page 11/12

12 VECTOR Do Not Hesitate to Ask for MORE We are happy to give you more information, advice or training in how to use our products. The target is to optimize your benefits. The only thing you need to do is: Talk to us! Quality, Support, Partnership Our Offer Your Call: Tel: Fax: VECTOR CTROLS LTD. 23, Xi Huan Bei Road Room 208, Hua Teng Fa Zhan Building Yi Zhuang, Beijing, PRC Version: Page 12/12

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